TDK CeraPlas EK1250101 Series User manual

Operating Manual 2021
CeraPlas Exporer Kit
www.tdk-electronics.tdk.com

CeraPlas Explorer Kit
© TDK Electronics AG 2
1 Index of Contents
1 Index of Contents ........................................................................................................ 2
2 List of illustrations ........................................................................................................ 4
3 Identification................................................................................................................. 6
3.1 Apparatus .............................................................................................................. 6
3.2 Manufacturer ......................................................................................................... 6
3.3 Information about the document management .................................................. 6
4 Notes to the user (developer) .................................................................................... 7
4.1 Purpose of the document ..................................................................................... 7
4.2 To whom the document is addressed (target group) ........................................ 7
4.3 Safety instructions for the operating manual...................................................... 7
4.4 Illustration of the components ............................................................................. 8
5 Basic safety instructions ............................................................................................ 11
5.1 Protective measures and safety instructions .................................................... 11
5.2 Intended use ........................................................................................................ 11
5.3 Reasonably foreseeable misapplication ............................................................ 11
5.3.1 Conversions or modifications ...................................................................... 12
5.3.2 Spare and wear parts ................................................................................... 12
5.4 Requirements for the operation of the application ............................................ 12
5.5 Risks in handling the application ........................................................................ 13
5.6 Residual risks ....................................................................................................... 13
5.7 Obligation of the user .......................................................................................... 15
5.8 Environmental conditions .................................................................................... 15
5.9 Behavior in case of error ..................................................................................... 15
5.10 Labeling of the application............................................................................... 15
5.10.1 Safety instructions (pictograms) .............................................................. 15
5.10.2 Marking, nameplate .................................................................................. 16
5.10.3 CE-marking ................................................................................................ 16
6 Application description ............................................................................................... 17
6.1 Application areas and description of function ................................................... 17
6.2 Advantages of the application ............................................................................ 17

CeraPlas Explorer Kit
© TDK Electronics AG 3
6.3 Structure of the application ................................................................................. 18
6.4 Technical data ...................................................................................................... 18
6.4.1 Mechanical data ............................................................................................ 18
6.4.2 Electrical data................................................................................................ 18
6.4.3 Environmental conditions ............................................................................. 18
7 Delivery, Assembly, Connection and Adjustment ................................................... 19
7.1 Delivery ................................................................................................................. 19
7.2 Assembly .............................................................................................................. 19
7.3 Power supply ........................................................................................................ 21
8 Operation and use ..................................................................................................... 22
8.1 Switching on/off .................................................................................................... 22
8.1.1 Switching on .................................................................................................. 22
8.1.2 Switching off .................................................................................................. 22
8.2 Operation of the TDK Explore Kit via button (without App) ............................. 23
8.2.1 Disinfection process flow ............................................................................. 24
8.3 Smartphone app .................................................................................................. 25
8.3.1 Installation and first steps ............................................................................ 25
8.4 Opening after operation ...................................................................................... 28
8.5 Charging the battery ............................................................................................ 28
9 Maintenance, cleaning and repair ............................................................................ 30
9.1 Maintenance ......................................................................................................... 30
9.2 Cleaning................................................................................................................ 32
9.2.1 Cleaning the surface of the application ...................................................... 32
9.3 Repair ................................................................................................................... 33
10 Troubleshooting and disposal ................................................................................ 34
10.1 Troubleshooting ................................................................................................ 34
10.2 Causes of failure .............................................................................................. 34
10.3 Disposal ............................................................................................................ 34
11 Index ......................................................................................................................... 36

CeraPlas Explorer Kit
© TDK Electronics AG 4
2 List of illustrations
Figure 4-1, Explore Kit container ............................................................................................ 8
Figure 4-2, Explore Kit components ....................................................................................... 8
Figure 4-3, control unit .......................................................................................................... 8
Figure 4-4, control unit plug .................................................................................................. 8
Figure 4-5, CeraPlas element (plasma generator) .................................................................. 8
Figure 4-6, CeraPlas element (plasma generator, detail of the front side) .............................. 8
Figure 4-7, filter extension box .............................................................................................. 9
Figure 4-8, filter extension box plug ...................................................................................... 9
Figure 4-9, filter extension ..................................................................................................... 9
Figure 4-10, container cover with seal ................................................................................... 9
Figure 5-1, nameplate ....................................................................................................... 16
Figure 7-1, container cover with seal ............................................................................... 20
Figure 7-2, cover with snap-in function ............................................................................ 20
Figure 7-3, close cover tightly ........................................................................................... 20
Figure 7-4, container completely closed .......................................................................... 20
Figure 7-5, insert the control unit ..................................................................................... 21
Figure 7-6, press tightly to contact ................................................................................... 21
Figure 7-7, locking mechnism at the filter unit ................................................................ 21
Figure 7-8, locking mechnism at the control unit ............................................................ 21
Figure 8-1, TDK control unit LED: green ......................................................................... 23
Figure 8-2, TDK control unit LED: red ............................................................................. 23
Figure 8-3, TDK control unit LED: blue ............................................................................ 24
Figure 8-4, Ozon concentration in PPM .......................................................................... 25
Figure 8-5, State Diagram ................................................................................................. 25
Figure 8-6, QR code (example) ........................................................................................ 25
Figure 8-7, App Step 1 ...................................................................................................... 26
Figure 8-8, App Step 2 ...................................................................................................... 26
Figure 8-9, App Step 3 ...................................................................................................... 26
Figure 8-10, App Step 4 .................................................................................................... 26
Figure 8-11, App Step 5 .................................................................................................... 26
Figure 8-12, App Step 6 .................................................................................................... 26
Figure 8-13, App Step 7 .................................................................................................... 27
Figure 8-14, App Step 8 .................................................................................................... 27
Figure 8-15, App Step 9 .................................................................................................... 27
Figure 8-16, App Step 10 .................................................................................................. 27
Figure 8-17, App Step 11 .................................................................................................. 27
Figure 8-18, App Step 12 .................................................................................................. 27
Figure 8-19, to remove the control unit, pull out firmly .................................................. 28

CeraPlas Explorer Kit
© TDK Electronics AG 5
Figure 8-20, remove the control unit ................................................................................ 28
Figure 8-21, open the cover (step 1) ............................................................................... 28
Figure 8-22, open the cover (step 2) ............................................................................... 28
Figure 8-23, charging with the USB-cable....................................................................... 29
Figure 8-24, plug-in power supply with CE-mark ............................................................ 29
Figure 9-1, inner side of the filter unit with holes for ozone neutralization ................... 30
Figure 9-2, two holes for ozone neutralization (suck in) ................................................ 30
Figure 9-3, four holes for ozone neutralization (blow out) ............................................. 30
Figure 9-4, external opening of the filter unit .................................................................. 31
Figure 9-5, protective cover of the control unit ............................................................... 31
Figure 9-6, locks of the cover ........................................................................................... 31
Figure 9-7, seal of the cover ............................................................................................. 31
Figure 9-8, socket of the filter unit .................................................................................... 31
Figure 9-9, plug of the control unit ................................................................................... 31

CeraPlas Explorer Kit
© TDK Electronics AG 6
3 Identification
3.1 Apparatus
Apparatus CeraPlas Explore Kit
Apparatus designation TDK Explore Kit
Series-number e.g. EK1250101xxx see Figure 5-1, nameplate
Year of manufacture 2021
3.2 Manufacturer
Manufacturer TDK Electronics GmbH & Co OG
Street Siemensstraße 43
Location 8530 Deutschlandsberg
Contact www.tdk-electronics.tdk.com/en/2910748/products/product-
catalog/cold-plasma-technology/ceraplas-explorekit
3.3 Information about the document management
Document Number Operating_instruction_ExporerKit_CeraPlas_1-
2021_#.docx
Version/revision V1.0
Creation date 11.03.2021
Last modification 25.04.2021
Valid from 26.04.2021
This apparatus, which is precisely designated under the identification data, is
subsequently referred to in these operating instructions as apparatus, device,
development kit or Explore Kit.

CeraPlas Explorer Kit
© TDK Electronics AG 7
4 Notes to the user (developer)
This development kit is not a finished apparatus or appliance regarding the european
marketing regulations and is therefore not intended for the end-user but for the
developer in the context of product development or the TDK technical marketing.
4.1 Purpose of the document
This operating instruction
 describes the assembly, function, operation, cleaning and troubleshooting of the
Explore Kit and
 provides important information for safe handling of the appliance.
Please read this document carefully before use and pay particular attention
to the safety instructions.
Keep this document in a safe place until disposal. It also contains
information for cleaning and troubleshooting.
4.2 To whom the document is addressed (target group)
This document is intended for the users (see section 4 Notes to the user (developer))
of the Explore Kit. The contents of this document must be made available to the users,
understood and implemented.
4.3 Safety instructions for the operating manual
Safety instructions are identified by a pictogram and a signal word:
Icon Meaning
Imminent risk to the life and health of persons (serious injury or death)!
Possible imminent risk to the life and health of persons (serious injury
or death)!
Possibly dangerous situation (slight injuries or damage to property)!
Commitment to a special behavior or activity for safety-compliant
handling!
Application tips and particularly useful information and advice!
Read the operating instructions!

CeraPlas Explorer Kit
© TDK Electronics AG 8
4.4 Illustration of the components
The Explore Kit consists of a few components, which are shown and listed below:
Figure 4-1, Explore Kit container
Figure 4-2, Explore Kit components
Figure
4
-
3
,
c
ontrol
u
nit
Figure
4
-
4
,
c
ontrol
u
nit
p
lug
Figure 4-5, CeraPlas element (plasma generator)
Figure 4-6, CeraPlas element (plasma generator, detail of
the front side)

CeraPlas Explorer Kit
© TDK Electronics AG 9
Figure 4-7, filter extension box Figure 4-8, filter extension box plug
Figure 4-9, filter extension Figure 4-10, container cover with seal

CeraPlas Explorer Kit
© TDK Electronics AG 10
4.4.1.1 Naming of the components
The most important components and parts are shown and named below.
N
um
ber
C
omponents
1
Control unit with:
 On/Off button on the top
 Status LED
 Connector
 USB-C charging port
 CeraPlas element (plasma generator)
2
Filter extension with:
 Connector
 Ozone destruction unit
 Ozone measuring unit
3 Container:

Sealed lid
4 USB-C charging cable
5 Cover with seal
Table 1, Components and elements
1
3
2
2
1
3
4
5