TDK reylon plasma piezobrush PZ3 User manual

Operating instructions for
piezobrush® PZ3 handheld device
BA-PZ3_ML / F0354400 EN
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

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BA-PZ3_ML / F0354400
Thank you for purchasing a relyon plasma GmbH branded product. To get the best from your device,
please read these instructions carefully.
Important!
Read these instructions carefully before assembling, installing and starting up the
device!
Always follow the safety instructions! Failure to follow the safety instructions may result in
accidents, serious injury and serious damage to the device.
Train your staff! The operator / user is responsible for ensuring that personnel have fully
understood the operation of the device and the safety requirements.
© Copyright relyon plasma GmbH 2020.
All rights reserved. All rights reserved.
Text, images and diagrams and their layout are protected by copyright and other laws. Unauthorised
copying and distribution of this document and the utilisation and communication of its contents are strictly
prohibited unless expressly authorised. Offenders will be held liable for the payment of damages. All rights
reserved in the event of a patent, utility model or ornamental design registration are granted.
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

BA-PZ2_DE / F0316802
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1Safety.........................................................................................................................................4
1.1 Residual risks....................................................................................................................................4
1.2 Information and obligations for the operator .....................................................................................6
1.3 Impermissible operating conditions...................................................................................................6
1.4 Emissions..........................................................................................................................................6
2Description of device................................................................................................................7
2.1 Intended use .....................................................................................................................................7
2.2 Scope of delivery...............................................................................................................................7
2.3 Description of device.........................................................................................................................8
3Technical data.........................................................................................................................10
4Transport / storage .................................................................................................................10
5Installation...............................................................................................................................10
6Special note on the operation of the plasma process..........................................................11
6.1 General description .........................................................................................................................11
6.2 Carrying out surface treatment .......................................................................................................12
6.3 Measures to take after the surface treatment .................................................................................12
7Operation.................................................................................................................................13
7.1 Inserting / removing the module......................................................................................................13
7.2 Installation .......................................................................................................................................14
7.3 User menu.......................................................................................................................................16
7.4 Process tools...................................................................................................................................18
7.5 Working with module „Standard“.....................................................................................................19
7.6 Working with module „Nearfield“.....................................................................................................19
7.7 Working with other modules............................................................................................................19
8Taking out of service ..............................................................................................................20
9Maintenance............................................................................................................................20
9.1 Cleaning ..........................................................................................................................................20
9.2 Replacing a module ........................................................................................................................20
10 Troubleshooting .....................................................................................................................21
11 Environment............................................................................................................................22
11.1 Disposal ..........................................................................................................................................22
12 Conformity / standards...........................................................................................................22
12.1 CE ...................................................................................................................................................22
12.2 Product standards ...........................................................................................................................22
12.3 Licenses ..........................................................................................................................................22
13 Spare parts..............................................................................................................................23
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

4
BA-PZ3_ML / F0354400
1Safety
This device is built according to corresponding international standards. Like with every
technical product incorrect or not intended use can however be dangerous.
Follow the instructions in this operating manual in addition to the general safety regulations.
Caution - Danger!
When working with the device, please note and observe the safety instructions and
requirements in these operating instructions because non-compliance may result in
serious or fatal injury.
1.1 Residual risks
This device has been manufactured in accordance with the current state of the art.
However, it is impossible to eliminate residual risks.
Always adhere to the following safety instructions:
Caution –Electrical voltage!
Only use the external power plug provided.
Danger from mains voltage. If the external power plug is visibly damaged:
- Do not use the damaged part.
- Have the damaged parts repaired by a qualified person or replace them.
Danger from sparks on the piezo element and the substrate to be treated:
- Do not reach into the area of the plasma discharge
- Electrically conductive substrates must be grounded or protected against touching.
Attention –Emissions!
Dangerous amounts of the reaction gas ozone (O3) may be produced during device
operation.
- Volumes of ozone in excess of 0.2 mg/m³ may be produced.
- Note that national health and safety measures must be observed when operating
the device.
- Only use the device in well vented areas or in conjunction with a suitable
extraction device
- Do not leave the device running unattended.
- Do not point the device at people when in operation.
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

BA-PZ3_ML / F0354400
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Attention –Damage to device!
Under no circumstances may the fan cover on the rear side of the device be closed. This
would interrupt the supply of cooling medium required in operation.
Never touch the piezo crystal at the front of the device with sharp-edged objects. This
component may be damaged by improper handling.
Protect the plasma generator from falls or other hard impacts which may damage the
electronics or piezo element.
Caution –hot surface!
The exchange modules can become hot during operation. Do not touch them until they
have cooled down and take care not to damage thermally sensitive surfaces when working
with the exchange modules.
The workpiece to be treated can also heat up during the plasma process, depending on the
process parameters. If necessary, allow the workpiece to cool down before touching it.
Attention! Device for use in industrial environment
Due to the presence of both conducted and radiated interference, this device may have
difficulty in ensuring electromagnetic compatibility in other environments.
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

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BA-PZ3_ML / F0354400
1.2 Information and obligations for the operator
•The system may emit interference.
- The system has been tested in accordance with EMC legislation.
- The operator must verify and assure electromagnetic compatibility with other
electrical and electronic equipment in the immediate vicinity of the system.
•Ensure that:
- Operating personnel have read and understood these operating instructions.
- Anyone working near the device is made aware of the dangers and is provided with
the necessary protective equipment.
- Repairs are only carried out by qualified persons.
•In particular, make operating personnel aware of the safety instructions in this
document.
•Always keep the system in fully functional condition.
•Any modifications made to the device will invalidate the operating licence and the
warranty. Exception: Such modifications are expressly authorised by the manufacturer.
1.3 Impermissible operating conditions
The device must not be operated under the following conditions:
•In explosive (Ex) zones
•In areas with severe build-up of dust
•In environments where the humidity is too high (see chapter 3 Technical data )
•At altitudes of more than 2.000 m above sea level
•Where there are strong vibrations
1.4 Emissions
The connected plasma generator produces the following emissions:
•Ozone (O3)
Example:
Plasma gas
Gas flow
Ozone
Air
Ca. 8 l/min
< 0,12 g/h
Note!
As a precautionary measure, we recommend an extraction system with about 100 m³/h in
the direct vicinity of the plasma outlet.
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

BA-PZ3_ML / F0354400
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2Description of device
2.1 Intended use
The piezobrush® PZ3 is a handheld device for generating technical plasma. It is used to
pre-treat a wide range of material surfaces before processes such as gluing or printing. It is
also possible to use the cleaning effect of the plasma.
Only use the device for the intended purposes. Failure to do so may restrict product
liability.
2.2 Scope of delivery
The scope of delivery includes the following components:
•Plasma generator
•Module “Standard“
•Module “Nearfield“
•Plug-in power supply (cable length 1,5 m)
•Operating instructions
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

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BA-PZ3_ML / F0354400
2.3 Description of device
The individual parts of the generator are shown and named in the diagram below. These
terms are used throughout the operating instructions.
No.
Component description
1
Module „Standard“ (inserted)
2
Piezo element in module (embedded in module)
3
Module release button (on both sides)
4
Start/Stop button
5
Menu buttons
6
Display
7
Air inlet
8
Type plate
9
Service port cover (only for service by relyon plasma)
10
DC socket for plug-in power supply
11
Modul „Nearfield“ (entnommen dargestellt)
12
Contact board on module
1
2
3
4
10
7
3
5
6
9
8
11
12
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

BA-PZ3_ML / F0354400
9
No.
Component description
8
Plug-in power supply
9
Compartments for optional modules
10
Foam insert
Attention!
The piezo element is an oscillating component that vibrates mechanically at high
frequency. Due to its design, this component cannot be fixed rigidly. For this reason, the
component can lie off-center in the interchangeable modules within certain limits. This is
not an error or quality defect.
Due to the vibration, audible frequencies may also occur under certain circumstances.
This is also normal and not a fault or quality defect.
10
9
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(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com

10
BA-PZ3_ML / F0354400
3Technical data
Electrical data
•Supply voltage
24 V DC (device) / 110 –230 V AC (power supply)
•Power consumption
max. 18 W
•Model
Handheld device with plug-in power supply
Dimensions
•Weight
110 g (not including plug-in power supply)
•Length
215 mm
•Diameter max.
38 mm
•Diameter min.
27 mm
•Cable length
1500 mm
Typical application parameters (exemplary for module „Standard“)
•Plasma temperature
< 50 °C
•Treatment distance
2 –10 mm
•Width of treatment
5 - 29 mm depending on process parameters (see chapter 6)
•Treatment speed
0 –20 mm/s
Operating conditions
•Air humidity
< 80 % rel. (non-condensing)
•Temperature
10 –40 °C; 50 –104 °F
Storage conditions
•Air humidity
< 80% rel. (non-condensing)
•Temperature
0 –60 °C; 32 –140 °F
4Transport / storage
•Store the plasma generator in a dry place. This will prevent corrosion of the electrical
contacts. It is best to use the provided case for storage and transport.
•Protect the plasma generator from dirt and foreign bodies.
•Protect the plasma generator from falls or other hard impacts.
5Installation
•Remove the plasma generator from the packaging.
•Use the external power plug to establish the power supply.
•Ensure that the workplace is well vented.
Attention - Damage to device!
In order to prevent damage to the device, please ensure that you follow the advice in
chapter Fehler! Verweisquelle konnte nicht gefunden werden..
(ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches
Tél. [phone] - Fax. [phone] - e-mail: [email protected] - Site Web: www.es-france.com