TE Connectivity PLL/D-100/120 User manual

Ref: PLL/D APR11-REV1
Installation and Operating
Instructions
Page 1 of 2
Synchro-check Monitor PLL/D-100/120, PLL/D-173/240,
PLL/D-380/480, PLL/D-277/500 DIN-rail mounted
Introduction
This unit compares the voltage, frequency and phase angle of two
supplies and operates a relay according to the synchronicity of the
supplies. If the two supplies cease to match, the relay operates to
provide a control output. The relay output can be used for alarm or
control purposes.
The unit also provides a dead bus function. If the bus supply fails, the
relay operates and the output can be used to switch in an emergency
generator. LEDs indicate power on, relay and dead bus status.
Controls on the front panel set the trip points at which the relays and
LEDs operate:
Degree of synchronicity Ux (%Volts)
Nominal voltage (Un)
Dead bus function on/off
The unit is powered from the generator supply.
These instructions contain important safety information. Please read
them thoroughly before commissioning, operating or maintenance of
the unit.
Specification
Parameter PLL/PLD 100/120 173/240 380/480 277/500
Rated Vg range Un 57-69V 100-
139V 220- 277V 277- 500V
Overload capacity
- continuous 87V 174V 346V 600V
- 10s max. 104V 209V 416V 700V
Minimum supply Vg Uon 35V 60V 132V 166V
Burden on supply (Max) 2 VA /
1.6W 2.7 VA / 1.7W 4 VA / 2.2W 5 VA / 2.8W
Frequency range 45-65 Hz
Deadbus on Udbon 25% Uon
Deadbus off Udboff 50% Uon
Sync Tolerance 10-30% Volts
Relay contacts: for
general switching 2 x changeover, volt-free
Load capacity - a.c. 250V @ 8A, 2 kVA
Load capacity - d.c. 30V 8A
Insulation 4 kV/1 min
Mech. endurance 30x106operations
Other Data:
Dimensions 90 x 105 x 64 mm
Weight (100/208/380/277) 291 / 335 / 332 / 335 g
Maximum conductor
size 2 x 1.5 mm2 or 1 x 2.5 mm2
Operating temperature -20 to +55 °C
Storage temperature -30 to +70 °C
Over-voltage category III
Pollution degree 2
Environmental
protection IP40 for front panel IP20 for terminals.
Standards EN 60255-6, EN 60255-27, EN 61000-6-2,
EN 61000-6-4
Insulation Class: Ensure any external circuits connected to the
relay are provided with double or reinforced insulation.
Operation
The green LED lights shows when the power supply is on.
While the two supplies match in voltage, frequency and phase to the
degree set by the %Volts control, the Sync LED lights and the relay is
energised.
If one supply varies such that they no longer match to that degree, the
Sync LED goes off and the relay de-energises.
If the generator voltage falls below the Uon level, the unit ceases to
operate, the relay de-energises and the Sync LED goes off.
With Dead Bus On, if the bus voltage falls below the Udbon level, the
relay energises and the Dead Bus LED lights. The relay can be used
to turn on an emergency supply in the event of bus supply failure. The
relay will de-energise again and the LED will go off when the bus
voltage rises above the Udboff level.
Note; Red LED indicates fault condition, not relay status
Installation
The unit is intended for mounting on a standard DIN rail. Hook the unit
onto the top of the rail and press the bottom of the unit until it locks in
place. To remove the unit from the rail, lever down the black tabs at
the bottom of the unit to release it from the rail.
The unit is intended for use in a reasonably stable ambient
temperature within the range -20 to +55°C. Do not mount the unit
where there is excessive vibration or in excessive direct sunlight.
The differential trip levels help to prevent relay chatter as the
monitored voltage level varies.
As the relays have changeover contacts, the relay outputs can be
inverted by wiring to the alternative terminals 15-16 or 25-26.

Page 2 of 2
A
ll of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct
and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an
assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements.
Our liability for these products is set forth in our standard terms and conditions of sale.
TE connectivity (logo), TE (logo) and TE Connectivity are trademarks of the TE Connectivity Ltd. family of companies. CROMPTON is a trademark of Crompton Parkinson
Ltd. and is used by TE Connectivity Ltd. under licence. Other logos, product and company names mentioned herein may be trademarks of their respective owners.
Tyco Electronics UK Ltd.
a TE Connectivity Ltd. company
Freebournes Road, Witham, CM8 3AH
Tel: [phone], Fax: [phone]
www.crompton-instruments.com
www.energy.te.com
Warnings:
During normal operation, voltages hazardous to life may be
present at some of the terminals of this unit. Installation and
servicing should be performed only by qualified, properly
trained personnel abiding by local regulations. Ensure all
supplies are de-energised before attempting connection or
other procedures.
It is recommended adjustments be made with the supplies
de-energised, but if this is not possible, then extreme caution
should be exercised.
Terminals should not be user accessible after installation
and external installation provisions must be sufficient to
prevent hazards under fault conditions.
This unit is not intended to function as part of a system
providing the sole means of fault protection - good
engineering practice dictates that any critical function be
protected by at least two independent and diverse means.
The unit does not have internal fuses therefore external
fuses must be used for protection and safety under fault
conditions.
If this equipment is used in a manner not specified by the
manufacturer, protection provided by the equipment may be
impaired.
Safety
The unit was designed in accordance with BS EN 600255-6 and -27 –
Permanently connected use, Normal condition. Insulation category III,
pollution degree 2, basic insulation for rated voltage. Measurement
Category III.
EMC Installation Requirements
This unit has been designed to provide protection against EM (electro-
magnetic) interference in line, in accordance with BS EN 61000-6-2
and -6-4. Precautions necessary to provide proper operation of this
and adjacent equipment will be installation dependent and so the
following can only be general guidance:
Avoid routing wiring to this unit alongside cables and products
that are, or could be, a source of interference.
To protect the product against incorrect operation or permanent
damage, surge transients must be controlled. It is good EMC
practice to suppress differential surges to 2kV or less at the
source. The unit has been designed to automatically recover from
typical transients, however in extreme circumstances it may be
necessary to temporarily disconnect the auxiliary supply for a
period of greater than 5 seconds to restore correct operation.
Screened communication leads are recommended and may be
required. These and other connecting leads may require the fitting
of RF suppression components, such as ferrite absorbers, line
filters etc., if RF fields cause problems.
It is good practice to install sensitive electronic instruments that
are performing critical functions in EMC enclosures that protect
against electrical interference causing a disturbance in function.
Wiring
All connections are made to screw clamp terminals. Terminals are
suitable for copper wires only and will accept one stranded 0.05 -
2.5mm2 (30 - 12 AWG) stranded or solid core cables. Terminal
screws should be tightened to 0.5 Nm. Choice of cable should meet
local regulations.
Instrument transformers used for connection to the meter must be of
approved type, compliant with ANSI/IEEE C57.13 / IEC 60044-1 to
provide isolation from measuring inputs.
For UL approved installation, use National Electrical Code (NEC)
Class 1 wiring, rated at 300V / 60°C min rating.
Fusing
A suitable switch or circuit breaker conforming to the relevant parts of
IEC 60947-1 and IEC 60947-3 should be included in the building
installation. It should be positioned so as to be easy to operate, in
close proximity to the equipment, and clearly identified as the
disconnecting device.
This unit must be fitted with an external fuse in voltage supply line.
Line must be fused with a quick blow fuse 1A maximum. Choose fuse
of a type and with a breaking capacity appropriate to the supply and in
accordance with local regulations.
For UL approved installations:
UL listed branch circuit fuses, suitable for the installation voltage, shall
be provided and installed in accordance with national installation code
– 1A fast acting AC rated at the input.
Maintenance
In normal use, little or no maintenance is needed. Where used, ensure
any CT secondary circuits are short circuited prior to carrying out
installation or maintenance of the unit. As appropriate for service
conditions, isolate electrical power, inspect the unit and remove any
dust or other foreign material present. Periodically check all
connections for freedom from corrosion and screw tightness,
particularly if vibration is present.
NC = Normally closed.
Contact closed when
relay de-energised.
NO = Normally open.
Contact open when
relay de-energised.
Caution: Risk of
Electric Shock

Installation and
Operating Instructions
Synchro-check Monitor PLL/D-100/120-UL,
PLL/D-173/240-UL, PLL/D-380/480-UL,
PLL/D-277/500-UL DIN-rail mounted
Safety
The unit was designed in accordance with BS EN 600255-6 and -27 –
Permanently connected use, Normal condition. Insulation category III,
pollution degree 2, basic insulation for rated voltage. Measurement
Category III.
EMC Installation Requirements
This unit has been designed to provide protection against EM (electro-
magnetic) interference in line, in accordance with BS EN 61000-6-2 and -
6-4. Precautions necessary to provide proper operation of this and
adjacent equipment will be installation dependent and so the following
can only be general guidance:
Avoid routing wiring to this unit alongside cables and products
that are, or could be, a source of interference.
To protect the product against incorrect operation or permanent
damage, surge transients must be controlled. It is good EMC
practice to suppress differential surges to 2kV or less at the
source. The unit has been designed to automatically recover
from typical transients, however in extreme circumstances it
may be necessary to temporarily disconnect the auxiliary
supply for a period of greater than 5 seconds to restore correct
operation.
Screened communication leads are recommended and may be
required. These and other connecting leads may require the
fitting of RF suppression components, such as ferrite
absorbers, line filters etc., if RF fields cause problems.
It is good practice to install sensitive electronic instruments that
are performing critical functions in EMC enclosures that protect
against electrical interference causing a disturbance in
function.
Wiring
All connections are made to screw clamp terminals. Terminals will accept
0.05 - 2.5mm2 (30 - 12 AWG) stranded or solid core cables. Terminal
screws should be tightened to 0.5 Nm (4.5 lb.in) Choice of cable should
meet local regulations.
For UL approved installation, use National Electrical Code (NEC) Class 1
wiring. Use copper conductors only, rated 600V / 75°C minimum.
Fusing
A suitable switch or circuit breaker conforming to the relevant parts of IEC
60947-1 and IEC 60947-3 should be included in the building installation.
It should be positioned so as to be easy to operate, in close proximity to
the equipment, and clearly identified as the disconnecting device.
This unit must be provided with an external fuse in voltage supply lines.
Lines must be fused with a quick blow fuse 1A maximum. Choose fuse of
a type and with a breaking capacity appropriate to the supply and in
accordance with local regulations.
For UL approved installations:
UL listed branch circuit fuses, suitable for the installation voltage, shall be
provided and installed in accordance with national installation code – 1A
fast acting AC rated at the input.
Maintenance
In normal use, little or no maintenance is needed. Where used, ensure
any CT secondary circuits are short circuited prior to carrying out
installation or maintenance of the unit. As appropriate for service
conditions, isolate electrical power, inspect the unit and remove any dust
or other foreign material present. Periodically check all connections for
freedom from corrosion and screw tightness, particularly if vibration is
present.
Introduction
This unit compares the voltage, frequency and phase angle of two
supplies and operates a relay according to the synchronicity of the
supplies. If the two supplies cease to match, the relay operates to
provide a control output. The relay output can be used for alarm or
control purposes.
The unit also provides a dead bus function. If the bus supply fails, the
relay operates and the output can be used to switch in an emergency
generator. LEDs indicate power on, relay and dead bus status.
Controls on the front panel set the trip points at which the relays and
LEDs operate:
Degree of synchronicity Ux (%Volts)
Nominal voltage (Un)
Dead bus function on/off
The unit is powered from the generator supply.
These instructions contain important safety information. Please read
them thoroughly before commissioning, operating or maintenance of the
unit.
Specification
Parameter PLL/PLD
100/120
173/240
380/480
277/500
Rated Vg range Un
57-69V
100-
139V
220-
277V
277-
500V
Overload capacity
-continuous
87V
174V
346V
600V
-10s max.
104V
209V
416V
700V
Minimum supply Vg Uon
35V
60V
132V
166V
Burden on supply (Max)
2 VA /
1.6W
2.7 VA /
1.7W
4 VA /
2.2W
5 VA /
2.8W
Frequency range
45-65 Hz
Deadbus on Udbon
25% Uon
Deadbus off Udboff
50% Uon
Sync Tolerance
10-30% Volts
Relay contacts: for
general switching
2 x changeover, volt-free
Load capacity -a.c.
250V @ 10A, B300
General purpose 70°C
Load capacity -d.c.
(Not UL rated)
30V 8A
Insulation
3kV/min between adjacent relays
4KV/min to measuring inputs
Mech. endurance
30x106operations
Other Data:
Dimensions
90 x 105 x 64 mm
Weight (100/208/380/277)
291 / 335 / 332 / 335 g
Warnings
During normal operation, voltages hazardous to life
may be present at some of the terminals of this unit.
Installation and servicing should be performed only
by qualified, properly trained personnel abiding by
local regulations. Ensure all supplies are de-
energised before attempting connection or other
procedures.
It is recommended adjustments be made with the
supplies de-energised, but if this is not possible,
then extreme caution should be exercised.
Terminals should not be user accessible after
installation and external installation provisions must
be sufficient to prevent hazards under fault
conditions.
This unit is not intended to function as part of a
system providing the sole means of fault protection -
good engineering practice dictates that any critical
function be protected by at least two independent
and diverse means.
The unit does not have internal fuses therefore
external fuses must be used for protection and
safety under fault conditions.
If this equipment is used in a manner not specified
by the manufacturer, protection provided by the
equipment may be impaired.
Caution: Risk of
Electric Shock and
Danger

Maximum conductor
size
2 x 1.5 mm2or 1 x 2.5 mm2(12AWG)
Surrounding air
temperature rating
-20 to +55 °C
Storage temperature
-30 to +70 °C
Over-voltage category
III
Pollution degree
2
Environmental
protection
(Not evaluated by UL)
IP40 for front panel
IP20 for terminals.
Standards
EN 60255-6, EN 60255-27, EN 61000-6-2,
EN 61000-6-4, UL508, CSA C22.2
Insulation Class: Ensure any external circuits connected to the
relay are provided with double or reinforced insulation.
Operation
The green LED lights shows when the power supply is on.
While the two supplies match in voltage, frequency and phase to the
degree set by the %Volts control, the Sync LED lights and the relay is
energised.
If one supply varies such that they no longer match to that degree, the
Sync LED goes off and the relay de-energises.
The differential trip levels help to prevent relay chatter as the monitored
voltage level varies.
As the relays have changeover contacts, the relay outputs can be
inverted by wiring to the alternative terminals 15-16 or 25-26.
If the generator voltage falls below the Uon level, the unit ceases to
operate, the relay de-energises and the Sync LED goes off.
With Dead Bus On, if the bus voltage falls below the Udbon level, the
relay energises and the Dead Bus LED lights. The relay can be used to
turn on an emergency supply in the event of bus supply failure. The relay
will de-energise again and the LED will go off when the bus voltage rises
above the Udboff level.
Note: Red LED indicates the unit is synchronised.
Installation
The unit is intended for mounting on a standard DIN rail. Hook the unit
onto the top of the rail and press the bottom of the unit until it locks in
place. To remove the unit from the rail, lever down the black tabs at the
bottom of the unit to release it from the rail. The unit is intended for use in
a reasonably stable ambient temperature within the range -20 to +55°C.
Do not mount the unit where there is excessive vibration or in excessive
direct sunlight.
Wiring Diagram
Project 2322. Drawing No. CI-3L70501 Rev.0511/11/22
NC = Normally closed.
Contact closed when
relay de-energised.
NO = Normally open.
Contact open when
relay de-energised.