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Teac FD-55 Series User manual

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TEAC.
FD-55 (L)
MINI FLEXIBLE DISK DRIVE
MAINTENANCE MANUAL
ELEKTRONIK
n b n ELEKTRONIK GMBH
Gewerbegebie • 8036 Herrsching
Tel. 081 52/390 • Telex 5 26458
F D -5 5 A F D - 5 5 B F D - 5 5 E F O -5 5 F F D -5 5 G
FM M FM FM M FM FM MFM FM . MFM FM MFM
Trä n st» Rat® K bte/sec) 125 250 125 250 125 250 125 250 250 500
ff
Unformatted Per Track 3.125 6.25 3.125 8.25 3.125 6.25 3.125 6.25 5.208 10.416
Per Disk 125 250 250 500 250 500 500 1.000 302 1.604
Formatted
15 sec-
i tors/irack)
Per Sector 0.128 0.256 0.128 0.256 0.128 0.256 0.128 0.256 -
Per Track 2.048 4 0 9 8 £ 0 45 4.096 2.0 48 4.096 2.048 4.0S6 --
Per Disk 81.32 163.84 163.84 327.58 163.84 327.68 327.36 655.36 - -
Inside Track: Recording Density bpi) 2768 5536 2938 5876 2788 5576 2961 5922 4.935 9.870
Inside Track Flux Density frpi) 5536 5876 5576 5922 9870
Surface !21 2 2
Track Density tpi) 48 96 96
Tracks/Disk 40 80 80 160 160
Track Radius ]
_ mm) |
Outside 57.150 side 57.150 side ? side ?
Inside 36.513 side 36.246 side ? s s ? .. SS?
Average Access Tim e ms) 33 » 94 91
Track Access Time ms) 6 3 3
Settling Time ms) 15 15
n
ELEKTRONIK
nbn ELEKTRONIK GMBH
Gewerbegebieî • 8036 Herrsching
Tel. 08152/390 • 1 ex 05-26458
äfcft -Büro Nord flfe« -Büro West
Tel. 04531/86077 Tel. 021 61/546 77
/
fÄe-Büro Frankfurt
Tel. 06246/7014 ^WI'Böro Stuttgart
Tel. 0711/88 1030 i&ÎMl-Büro Berlin
Tel. 030/8336092 -Büro Nordbayem
Tel.-091 70/8312 fttm -Büro Südbayern
Tel. 081 52/390
hVt>u 2?,, /• « ^ CHIP 237
Title Page
SECTION 3 THEORY OF OPERATION V
...........
.
.............
.
......
.........
300
3-1 CONSTRUCTION AND FUNCTION
...
.
...................
.
.............
.
301 '
3-l-| General Block Diagram
.....
..........
301
3-1-2 Mechanical Section
..
............
302
3-2 CIRCUIT DESCRIPTIONS . . .
.......
.
........
........
.
.............
.
....
307
3-2-1 Read Write Circuit ...
.............
307
3^2-2 Control Circuit
.....
......
.
315
3-2-3 Servo Circuit ..
.......
321
3-3 FONCTION OF TEST POINTS AND VARIABLE RESISTORS
.
.............
.
....
.
322
3-3-1 Function of Test Points
...
.........
323
3-3-2 Function of Variable Resistors
..
...... 330
SECTION 4 MAINTENANCE
.......
. «
.................... .....................
4000
4—1 . GENERAL . . . .
......................
.
........
........................
4001
4-1-1 Periodic Maintenance
.
................
4001
4-1-2 Check and Adjustment
.......
4002
4-1-3 Maintenance Parts Replacement
...............
4004
4-1-4 Maintenance Jigs and Tools
.
.....
.
...........................
.
4 011
4-2 PRECAUTIONS
.........
.
..........
.
.
...........
.
.....................
4014
4-2-1 Torque Applied to Screws and Locking Paint
.
....................
4014
4-2-2 Handling of Connectors
....
4015
4-2-3 Head Cable Treatment
........
4020
4-2-4 Initial Setting of S K A
......
4022
4-2-4-1 Cable connection and setting of power supply voltage ........... 4022
4-2-4-2 Setting of the maximum track number
.
.....................
4025
4-2-4—3 Setting of step rate and settling time
....
.........
4026
4-2~4-4 Level disk calibration .
.
...............
.
..............
.
......
402 8
4-2—4-5 Alignment disk: calibration —
.
.......
.
.......................
.
. 4030
4*2-4-6 Humidity setting
.
..............
.
..........
«
.....
*
..............
4033
4-2-4-7 Setting of SKA gain
.
..................
.
.
........... .
v . 4033
4-2-5 Others
....
4034
4-3 ' PREVENTIVE MAINTENANCE
....
.
................
.
..........
.....
.......
4038
4-3-1 Cleaning of Magnetic Head by Cleaning Disk .
.
.....................
4038
4-3—2 Direct Cleaning (Single sided FDD only)
.........................
4040
4-4 CHECK AND ADJUSTMENT
.
................. ..........
.
..................
4042
4-4-1 Adjustment of Set Arm Position
......
4042
4-4-2 Adjustment of Clamp Arm Position
.
..................
4044
4-4-3 Adjustment of Front Lever Position
...........
4046
4-4-4 Adjustment of Arm Lifter ......................................... 4048
4-4—4-1 Double sided FDD
.....................
4C48
4-4-4-2 Single sided FDD
......
4056
4-4-5 Check of CSS Ass'y ............................................... 4061
4-4-6 Check of File Protect Sensor
....
4065
4-4*7 check and Adjustment of Disk Rotation Speed
..............
4063
4-4*3 check and adjustment of Erase Gate Delay
.......
4071
Title Page
- iii -
4-4-9 Check and Adjustment of Head Touch
.......
.
......
. . .. .
...........
4074
4-4-10 Check and Adjustment of Asymmetry
............
...........
.......
4080
4-4-11 Check of Read Level
.....
......
.
....... . .
.
.......
..........
.....
4085
4-4-12 Check of Resolution
.
...........
.
........
.
..............
.
4089
4-4-13 Check and Adjustment of Track Alignment
.
..............
-
.........
4093
4-4-14 Check and Adjustment of Track 00 Sensor ....C.f..21
.
.............
4102
4-4-15 Check and Adjustment of Track 00 Stopper ...... . . .... . . . .
.......
4109
4-4-16 Check and Adjustment of Index Burst Timing . . .'. . 2. . ...... . . . . 4113
4-5 MAINTENANCE PARTS REPLACEMENT .... .2..Ci
-
.
---
....... 4118
4-5-1 . Replacement of Head Carriage Ass’y
.
.........
4118
4-5-2 Replacement of. Stepping Motor Ass 'y
.
.............
4122
4-5-3 Replacement of DD motor Ass1y (Spindle Motor)
.
...................
4124
4-5-4 Replacement of Collet Ass’y
.
..................
4126
4-5-5 Replacement of Head Load Solenoid
................
4127
4-5-6 Replacement of Track 00 Sensor A ss' y
..............
4129
4-5-7 Replacement of PCBA MFD Control
.............
4130
4-5-8 Replacement of PCBA Front OPT
.
..................... 4132
4-5-9 Replacement of Head Pad (Single sided only) .. —
.
.................
4133
4-5-10 Replacement of Front Bezel Ass1 y
-
-------
-
---------------
........
4135
4-5-11 Replacement of Front Lever Ass'y
.
...............
^ . 4136
4-5-12 Replacement of CSS Ass'y
.
...............
4137
Title Page
iv
SECTION 5 DRAWINGS & PARTS LIST
.......................... ...............
500
5-1 CONFIGURATION
..........
501
5-2 MECHANICAL BREAK-DOWN AND PARTS LIST
....
'........................... 507
5-2-1 FDD
.
.....
.......
.........
.
.......................................
507
5-2-2 Screw, Washer
.
...............
.
...........................
.
........
512
5-3 PCBA PARTS LIST
.....
. •
................
.
............................
513
5-3-1 PCBA MFD Control
....
.
.............
...............................
514
5-3-2 PCBA Front O P T
......
.
........................
....................
520
5-4 SCHEMATIC DIAGRAMS AND PARTS LOCATION
.
..............................
521
Title Page
v -
SECTION 3
THEORY OF OPERATION
300
3-1. CONSTRUCTION AND FUNCTION
3-1-1. General Block Diagram
(Fig.301) General block diagram
301
3-1-2. Mechanical Section
Since the disk is a flexible recording media made of mylar film base
and data interchangeability between disks and FDDs is required, the
mechanical section of the FDD uses precision parts and it is also
assembled with high precision. For this reason, only trained technicians
can handle the internal mechanism. Never apply excessive impact nor
drop the FDD down on the desk.
The mechanical section is constructed’ with frame, door mechanism, disk
clamp mechanism# disk rotation mechanism, magnetic head and carriage,
head load' mechanism (or CSS mechanism) , head seek mechanism, various
detection mechanisms, etc.
(1) Frame «
The main structure for mounting the various mechanisms and printed
circuit boards. The frame is made of aluminum die cast to maintain
the stability of the FDD in strength, precision, durability, and
expansion coefficient.
(2) Door mechanism and disk clamp mechanism
The door mechanism .is constructed with the main parts of set arm which
forms the structure for installing the disk on the spindle other parts
of front*lever, clamp arm, etc. The set arm is sttacKed to the rear
of the frame with leaf springs and on the tip of the set arm a collet,
which forms the disk clamp mechanism, is attached.
When a disk is inserted and the door is closed, the tip of the collet
is inserted in the central window of the disk and the window area is
depressed to the spindle so that the center of the disk is clamped in
the correct position along the outer circumference of the collet.
(3) Disk rotation mechanism
302
The disk rotation mechanism comprises DD motor Ass'y which includes
spindle.
The DD motor is an outor-rotor type DC brushless motor which has the
long life of 30,000 hours or more in continuous rotation.
The rotational speed is 300rpm (or 360rpm) and maintains stable rotat
ional speed against load variations and environmental changes. This is
achieved by a feedback signal from the internal AC tachometer.
The precisely combined collet and spindle are attached at the correct
angle to maintain the center position correctly without damaging the
center hole of the disk and so as to make the head be in contact with
disk at the correct angle.-
(4) Magnetic head and carriage
(Fig.302) External view of magnetic head core
For single sided FDDs, the external view of the magnetic head is button
shaped and it is mounted on the carriage so that it is in contact
with the SIDE 0 (the buttom side when the FDD is placed horizontally)
head window area of the disk.
For double sided FDDs, both the SIDE 1 head and the SIDE 0 head are
special flat type supported with the gimballed mechanisms. The two
magnetic heads are mounted accross the disk on one carriage.
In both types of head, the surface is designed for minimum disk wear
and maximum read output. The head itself is a long life type for
improved head wear. Each head,is constructed with a read/write gap
used for data reading and data writing and two erase gaps to erase the
recorded track edge immediately after the recording (tunnel erase).
The magnetic head and the carriage on which the head is mounted form the
303