Teac TC-XR-G6 User manual

D01197201B
Z
Strain gauge load cell Instructions for Use
TC-XR(T)-G6
TC-KR(T)-G6
Compression Load Cell
Introduction
Thank you for purchasing the TC-XR(T)-G6/TC-KR(T)-G6
load cell.
Please read this document completely before using this
load cell to achieve its best performance and ensure safe
and proper operation.
Included accessories
If anything is missing or damaged, contact the retailer
where you purchased the product.
Test report × 1
Instructions for Use (this document) × 1
oCompany names and product names in this document are the
trademarks or registered trademarks of their respective owners.
IMPORTANT SAFETY INSTRUCTIONS
VWARNING
If something abnormal occurs
Request repair from the retailer where you purchased
the product.
Do not open the cover.
Never remove the cover from this unit. Doing so could
cause malfunction. Request inspection and repair from the
retailer where you purchased the product. Do not alter this
unit. Doing so could cause malfunction.
Do not put foreign objects or water, for example,
into the unit.
Do not place a container that holds water, for example, on
top of this unit. If liquid is spilled, for example, and enters
the unit, this could cause malfunction.
Do not use the unit with any power supply voltage
other than that specified.
Do not use the unit with any power supply voltage other
than that specified. Doing so could cause malfunction.
VCAUTION
Unsuitable installation locations
Do not place the unit in the following types of locations.
Doing so could cause malfunction.
oLocations where it might be exposed to smoke or steam,
such as near a kitchen table or humidifier
oUnstable locations, including unsteady stands and
tilted places
oLocations that are very humid or dusty
oLocations that are exposed to direct sunlight
When not using the unit for a long time
For safety, cut the power supply when not using this unit
for a long time.
Do not operate a damaged unit.
Precautions for use
oThis unit is not built to be water or splash resistant,
and it cannot be used in conditions when the relative
humidity is high. Moreover, use in atmospheres with
corrosive gases should be avoided.
oBe careful to prevent water, oil and other substances
from getting on the unit.
oAvoid use in conditions where condensation could occur.
oConnect cores to the load cell after discharging (elim-
inating) static electricity from your body.
oIf the surrounding temperature changes suddenly, the
values output by this device could become unstable,
making accurate measurement impossible.
(This could occur, for example, in a location blown by
warm or cold air.)
oIf a cable of this unit needs to be bent and shifted, make
the curvature of the bent part at least 60mm. Do not
apply tension to the cable.
oConduct load calibrations periodically.
Installation procedures
oInstall this unit in a place where the structure is level
and can sufficiently bear the load being used.
oScrew holes for installation are located in four places
each on the top and bottom surfaces.
oThe top and bottom screw hole dimensions are different
according to the load cell rated capacity. The screw
dimensions are shown in the tables below.
TC-XR(T)-G6
Rated
capacity
Screw
dimensions
Screw hole
depth
Tightening
torque
20kN M5X0.8 7mm 7N·m
50kN M5X0.8 7mm 7N·m
100kN M5X0.8 7mm 7N·m
200kN M8X1.25 10mm 29.5N·m
300kN M8X1.25 12mm 29.5N·m
TC-KR(T)-G6
Rated
capacity
Screw
dimensions
Screw hole
depth
Tightening
torque
5kN M4X0.7 8mm 3.6N·m
10kN M5X0.8 8mm 7N·m
20kN M5X0.8 8mm 7N·m
30kN M5X0.8 8mm 7N·m
50kN M5X0.8 8mm 7N·m
100kN M5X0.8 8mm 7N·m
200kN M8X1.25 12mm 29.5N·m
300kN M8X1.25 15mm 29.5N·m
Precautions when placing loads on the unit
oIf the load receiving area is contacted by something that
is at a different temperature and the load is increased,
the values output by this device could become unstable,
making accurate measurement impossible. In such a
case, wait until the temperature difference ceases to
exist before measuring.
oMake sure the load is perpendicular to the surface to
which this unit is attached.
oPlace the load so that it is centered on the center of the
unit. If the load is not centered (eccentric load), twisting,
for example, and measurement errors could occur. This
could even result in damage.
F is the correct load orientation
F1 is an eccentric inclined load
F2 is an eccentric load
F1 F F2
oBe careful to avoid turning and twisting from lateral
loads. This could cause troubles like those described
in the previous item.
oBe careful to avoid applying loads that exceed the
rated capacity. In particular, use caution when there are
vibrations because loads that exceed the rated capacity
could occur due to sympathetic vibrations, for example.
oMake sure coaxiality and perpendicularity tolerances
of 0.02 mm are maintained for the center hole and the
top and bottom surfaces of these products. When using
them, please consider attachment methods as well as
jigs and other parts being used so that coaxiality and
perpendicularity tolerances of 0.02 mm are maintained.
oUse load cells so that loads are distributed evenly across
the entire surfaces of both the top and bottom.
Electrical connection of load cell with
built-in TEDS
oConnect as shown in the illustration below. Incorrect con-
nections could result in inability to balance and in errors
occurring in the output voltage when loads are applied.
Using a cable with bare lead wires
Red Input (+)
Black Output (−)
Blue Input (−)
White Output (+)
Orange TEDS signal (+)
Green TEDS signal (COM)
Yellow Shield
TEDS
oThis unit has a built-in TEDS function.
oThe orange and green cores in the cable and the F and
G pins in the connector are wired for TEDS.
oThis unit does not support remote sensing.
oSince products that support remote sense.
oSee the operation manuals of indicators and strain amps
that support remote sense for how to connect sensors
with those units.
oThe shield is not connected to the main body of this
product. For this reason, if grounding is necessary because
of external noise or another issue, arrange to ground the
shield to a part other than the body of this unit, for example.
oSince the cable is directly connected to this unit, use
a specialized cable to increase the length. (Please
consult with us.)
oWhen conducting insulation resistance tests, limit them
to the red, black, blue and white cores. Do not apply to
the TEDS cores (orange and green).
Using a connector (optional)
A Input (+)
B Output (−)
C Input (−)
D Output (+)
F TEDS signal (+)
G TEDS signal (COM)
E Shield
NDIS-compatible connector
TEDS
Precautions when using during calibra-
tion or as a master load cell
Please take the following precautions when calibrating
one of these products yourself or when using one as a
master load cell.
oWe recommend attaching plates to the top and bottom
sides and using them when applying loads.
oConsider rigid materials and their hardness for the
plates used for top and bottom so that they are able
to maintain the flatness and parallelism of the load cell
in relation to the load.
oMoreover, by making the load-receiving surface of the
top plate curved, the affects of unbalanced loads, for
example, can be reduced, enabling accurate measurements.
oRefer to the following illustration as an example of use
when considering top and bottom plates.

Example of jig for TC-XR(T)20KN-G6 and TC-XR(T)50KN-G6
TC-XR
ｍ６
∅56
∅56
30 30
P.C.D.44
P.C.D.44
4 × Ø5.5 through,
Ø9.5 counterbore,
15depth
Curved load-receiving
surface
Surface for contacting load
cell ground to a maximum
parallelism tolerance of 0.01
Load distributed evenly
across entire load cell surface
4 × Ø5.5 through,
Ø9.5 counterbore, 15 depth
Jig boss depth of 8
Tolerance through product
center hole is H7 JIS
Dimensions in millimeters (mm)
TEDS overview
TEDS (Transducer Electronic Data Sheet) is a memory chip
that can electronically read and write sensor-specific data.
The TEDS built into this unit has serial number, load cell rated
output and manufacturer name data recorded on it. By
connecting an indicator that supports TEDS, the TEDS data
of the connected load cell will be automatically read and
equivalent input calibration will be completed. (For details,
read the operation manual of the connected indicator.)
Refer to the connection diagrams in “Electrical connection
of load cell with built-in TEDS” as well as the operation
manual for the indicator being connected for procedures
to make connections.
TEAC indicators and signal conditioners that support TEDS
include the TD-01 Portable, TD-700T, TD-260T, TD-9000T
and TD-SC1. For details, inquire at the retailer where you
purchased the unit.
If not using the TEDS function, do not connect the orange
and green load cell cores.
Moreover, take measures to prevent the orange and green
cores from touching other terminals.
Data recorded in TEDS are tested values from calibration
conducted at room temperature during inspection before
shipping from our company.
Load cell output will be affected by the environmental
temperature where used, even when within the compen-
sated temperature range established in the specifications.
Although load cell output is calculated from the calibration
value saved in TEDS, when the environmental temperature
differs greatly from room temperature, the temperature
impacts increase on the zero point and the output. For
this reason, consideration of the effect on output voltage
is necessary. Output voltage changes will be within the
specification range as long as the unit is used at tempera-
tures within the specification range.
When using the TEDS function
This product’s cores for TEDS (orange and green) are
protected by a plastic cover as shown in the illustration.
This is to prevent miswiring and contact with other connec-
tors during use, for example, which could cause shorting.
To use the TEDS function, remove the tip of the plastic cover,
following the perforations, from the end of the cables. Then,
connect the TEDS cores (orange and green) to the indicator.
Refer to“Electrical connection of load cell with built-in TEDS”
for how to connect each wire.
Cores
for sensor
Load cell cable Protective plastic Perforations
Cores for TEDS (orange and green)
When not using the TEDS function
If not using the TEDS function, remove the entire protective
plastic cover and cut off the TEDS cores (orange and green)
around where the plastic cover was attached to the cable.
If you use it without removing these cores, do not remove
the protective plastic or make other arrangements to prevent
the cores from touching other places.
Refer to“Electrical connection of load cell with built-in TEDS”
for how to connect each wire.
NOTE
Explanations related to TEDS are available on our website.
https://loadcell.jp/en/info/teds.html
ATTENTION
Since the protective plastic and tag are not suitable for
the entire temperature range of this unit’s specifications,
do not expose them to high temperatures.
Handling after use
oWhen moving this unit while it is installed, take protective
measures to prevent it from being shaken or subjected
to excessive external forces.
oWhen storing it, keep it in a dry place where it will not
be exposed to water or oil, for example.
Specifications
TC-XR(T)-G6
Model Capacity
kN A B C D E F G H J K Wt. kg
20KN-G6 20 62 56 35 1 44 18 2x4-M5
Depth 7
17.5 20 40 0.8
50KN-G6 50 62 56 35 1 44 18 17.5 20 40 0.8
100KN-G6 100 62 56 40 1 44 18 20 20 40 0.9
200KN-G6 200 86 78 50 2 60 20 2x4-M8
Depth 10 25 26 52 2.0
300KN-G6 300 100 90 70 2 70 20 2x4-M8
Depth 12 35 26 59 4.0
Safe overload rating: 120% R.C.
Rated output: 1mV/V ±1%
Linearity: 0.5% R.O.
Hysteresis: 0.5% R.O.
Repeatability: 0.1% R.O.
Dimensions in millimeters (mm)
Safe excitation voltage: 15V
Input terminal resistance: 700Ω ±7Ω
Output terminal resistance: 700Ω ±7Ω
Insulation resistance: 2000MΩ or more (DC50V)
Compensated temperature range: 0 to 60°C
Permissible temperature range: −10 to 80°C
Temperature effect on zero balance: ±0.5% R.O./10°C
Temperature effect on output: ±0.5% R.C./10°C
Cable: Ø6mm 6-core shielded robot cable
3m direct connection with bare lead wires
Body material: nickel chromium molybdenum steel
Environmental compliance: RoHS (10 substances)
Other: built-in TEDS
Dimensional
drawings
K
(2)
17
21
J
H
ØA
D D
C
ØB
ØF
G
P.C.D.E
Cable
Rubber sleeve
TC-KR(T)-G6
Model Capacity
kN A B C D E F G H ØJ KWt. kg
5KN-G6 5 40 35 50 1 24 10
2x4-M4
Depth 8 25 26 29 0.3
10KN-G6 10 62 55 70 2 44 18
2x4-M5
Depth 8
35 26 40 0.95
20KN-G6 20 62 55 70 2 44 18 35 26 40 1.0
30KN-G6 30 62 55 70 2 44 18 35 26 40 1.0
50KN-G6 50 62 55 70 2 44 18 35 26 40 1.0
100KN-G6 100 62 55 80 2 44 18 40 26 40 1.0
200KN-G6 200 88 80 100 2 60 20
2x4-M8
Depth 12 50 26 53 1.3
300KN-G6 300 100 90 120 2 70 20
2x4-M8
Depth 15 60 26 59 2.9
Safe overload rating: 120% R.C.
Rated output: 1mV/V ±1%
Linearity: 0.5% R.O.
Dimensions in millimeters (mm)
Hysteresis: 0.5% R.O.
Repeatability: 0.1% R.O.
Safe excitation voltage: 18V
Input terminal resistance: 700Ω ±7Ω (350Ω ±3.5Ω for 5KN)
Output terminal resistance: 700Ω ±7Ω (350Ω ±3.5Ω for 5KN)
Insulation resistance: 2000MΩ or more (DC50V)
Compensated temperature range: −10 to 70°C
Permissible temperature range: −20 to 100°C
Temperature effect on zero balance: ±0.1% R.O./10°C
Temperature effect on output: ±0.1% R.C./10°C
Cable: Ø6mm 6-core shielded robot cable
3m direct connection with bare lead wires
Body material: nickel chromium molybdenum steel
Environmental compliance: RoHS (10 substances)
Other: built-in TEDS
Dimensional
drawings
K
(2)
17
Ø20
J
(H)
G
P.C.D.
E
D D
C
ØA
ØB
ØF
Cable
Warranty explanation
oThe warranty period for this device is one year from the
date of purchase.
oBe aware that repairs will require payment in the following
cases even during the warranty period.
1) Malfunction or damage due to misuse
2) Malfunction or damage caused by modifications or repairs
conducted by any party other than our company or a
service person designated by our company
3) Malfunction or damage caused by dropping, trans-
portation or similar handling after product delivery
4) Malfunction or damage caused by fire, earthquake,
water, lightning or other natural disaster
5) Malfunction or damage caused by external factors,
including power supplies and equipment environ-
mental conditions, that deviate from the operation
requirements of this product
6) Malfunction or damage if the product was not pur-
chased from our company or an agent designated
by our company
oWe offer paid service after the conclusion of the warranty
period. For details, please contact the retailer where you
purchased the unit.
oBe aware that our company will bear no responsibility for
any secondary damages resulting from the operation of
this device or related to data.
oInformation is given about products in this manual only for
the purpose of example and does not indicate any guarantees
against infringements of third-party intellectual property
rights and other rights related to them. TEAC Corporation
will bear no responsibility for infringements on third-party
intellectual property rights or their occurrence because of
the use of these products.
Contact information
TEAC CORPORATION (Manufacturer)
1-47 Ochiai, Tama-shi, Tokyo 206-8530 Japan
Phone: [phone]
TEAC AMERICA, INC.
10410 Pioneer Blvd. Unit #1, Santa Fe Springs, California90670,
U.S.A.
Phone: [phone]
TEAC EUROPE GmbH. (EU Importer)
Bahnstrasse 12, 65205 Wiesbaden-Erbenheim, Germany
Phone: [phone]
TEAC UK Limited (UK Importer)
Luminous House, 300 South Row, Milton Keynes,
Buckinghamshire, MK9 2FR, UK
Phone: [phone]
0423 MA-3021B