TEAM WELDER TIG 180 DC User manual

Operating instructions
EN
Welding machine
TIG 180 DC
299-020100-TWD01
18.03.2016

General information
CAUTION
Read the operating instructions!
The operating instructions provide an introduction to the safe use of the products.
•Read the operating instructions for all system components.
•Observe the applicable accident prevention regulations.
•Observe all country-specific statutory provisions.
•Have confirmed by signature if necessary.
In the event of queries on installation, commissioning, operation or special conditions at the
installation site, or on usage, please contact your sales partner or our
customer service department on [phone].
A list of authorised sales partners can be found at www.teamwelder.com.
Liability in conjunction with the operation of this system is explicitly limited to the functioning of
the system. Any further liability, regardless of which type, is explicitly excluded. This liability
disclaimer is regarded as having been accepted by the user when the system is commissioned.
The manufacturer can neither monitor the compliance with these instructions nor the conditions
and methods employed during the installation, operation, use and maintenance of the machine.
An incorrectly performed installation can lead to material damage and injure persons as a result.
Therefore, we assume no responsibility or liability for losses, damages or costs arising from
erroneous installation, improper operation or incorrect use and maintenance, or any
consequences in conjunction thereof.
TEAMWELDER Germany GmbH
Sälzerstraße 20a
D-56235 Ransbach-Baumbach
Deutschland / Germany
The copyright to this document remains the property of the manufacturer.
Reprinting, including extracts, only permitted with written approval.
The content of this document has been prepared and reviewed with all reasonable care. The information
provided is subject to change; errors excepted.

Contents
Notes on the use of these operating instructions
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1 Contents
1Contents..................................................................................................................................................3
2Safety instructions.................................................................................................................................5
2.1 Notes on the use of these operating instructions ..........................................................................5
2.2 Explanation of icons.......................................................................................................................6
2.3 General..........................................................................................................................................7
2.4 Transport and installation ............................................................................................................11
2.4.1 Ambient conditions.......................................................................................................12
2.4.1.1 In operation...................................................................................................12
2.4.1.2 Transport and storage...................................................................................12
3Intended use.........................................................................................................................................13
3.1 Documents which also apply.......................................................................................................13
3.1.1 Warranty.......................................................................................................................13
3.1.2 Declaration of Conformity.............................................................................................13
3.1.3 Welding in environments with increased electrical hazards.........................................13
3.1.4 Service documents (spare parts and circuit diagrams)................................................13
3.1.5 Calibration/Validation ...................................................................................................13
4Machine description –quick overview ..............................................................................................14
4.1 Front view ....................................................................................................................................14
4.2 Rear view.....................................................................................................................................15
4.3 Machine control –Operating elements........................................................................................16
4.3.1 Welding data display ....................................................................................................17
5Design and function.............................................................................................................................18
5.1 General........................................................................................................................................18
5.2 Machine cooling...........................................................................................................................18
5.3 Workpiece lead, general..............................................................................................................19
5.4 Transport and installation ............................................................................................................19
5.4.1 Adjusting the length of the carrying strap.....................................................................19
5.5 Mains connection.........................................................................................................................20
5.5.1 Mains configuration ......................................................................................................20
5.6 TIG welding..................................................................................................................................21
5.6.1 Welding torch and workpiece line connection..............................................................21
5.6.2 5-pole control lead........................................................................................................22
5.6.3 Shielding gas supply (shielding gas cylinder for welding machine).............................22
5.6.3.1 Connecting the shielding gas supply ............................................................23
5.6.3.2 Setting the shielding gas quantity.................................................................24
5.6.4 Welding task selection..................................................................................................25
5.6.5 Arc ignition....................................................................................................................26
5.6.5.1 HF ignition.....................................................................................................26
5.6.5.2 Liftarc ignition................................................................................................26
5.6.6 TIG automatic cut-out...................................................................................................26
5.6.7 Function sequences/operating modes .........................................................................27
5.6.7.1 Legend..........................................................................................................27
5.6.7.2 TIG non-latched operation............................................................................28
5.6.7.3 TIG latched operation....................................................................................29
5.6.8 Welding torch (operating variants) ...............................................................................30
5.6.8.1 Tap torch trigger (tapping function)...............................................................30
5.6.9 Torch mode and up/down speed setting......................................................................31
5.6.9.1 Standard TIG torch (5-pole)..........................................................................32
5.6.10 Average value pulse welding........................................................................................34
5.6.11 Expert menu (TIG)........................................................................................................36
5.7 MMA welding ...............................................................................................................................37
5.7.1 Connecting the electrode holder and workpiece lead..................................................37
5.7.2 Welding task selection..................................................................................................38
5.7.3 Hotstart.........................................................................................................................38
5.7.4 Arcforce........................................................................................................................38

Contents
Notes on the use of these operating instructions
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5.7.5 Antistick.........................................................................................................................39
5.7.6 Average value pulse welding........................................................................................39
5.7.7 Expert menu (MMA)......................................................................................................41
5.8 Remote control.............................................................................................................................42
5.8.1 TW-RT1 19POL............................................................................................................42
5.8.2 Power-saving mode (Standby).....................................................................................42
5.9 Machine configuration menu........................................................................................................42
6Maintenance, care and disposal.........................................................................................................44
6.1 General.........................................................................................................................................44
6.2 Maintenance work, intervals ........................................................................................................44
6.2.1 Daily maintenance tasks...............................................................................................44
6.2.1.1 Visual inspection ...........................................................................................44
6.2.1.2 Functional test...............................................................................................44
6.2.2 Monthly maintenance tasks..........................................................................................44
6.2.2.1 Visual inspection ...........................................................................................44
6.2.2.2 Functional test...............................................................................................44
6.2.3 Annual test (inspection and testing during operation)..................................................45
6.3 Disposing of equipment................................................................................................................45
6.3.1 Manufacturer's declaration to the end user..................................................................45
6.4 Meeting the requirements of RoHS..............................................................................................45
7Rectifying faults....................................................................................................................................46
7.1 Checklist for rectifying faults........................................................................................................46
7.2 Machine faults (error messages) .................................................................................................47
7.3 Resetting welding parameters to the factory settings..................................................................48
7.4 Display machine control software version....................................................................................48
7.5 Dynamic power adjustment..........................................................................................................48
8Technical data.......................................................................................................................................49
8.1 TIG 180 DC..................................................................................................................................49
9Accessories ..........................................................................................................................................50
9.1 Internet.........................................................................................................................................50

Safety instructions
Notes on the use of these operating instructions
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2 Safety instructions
2.1 Notes on the use of these operating instructions
DANGER
Working or operating procedures which must be closely observed to prevent imminent
serious and even fatal injuries.
•Safety notes include the "DANGER" keyword in the heading with a general warning symbol.
•The hazard is also highlighted using a symbol on the edge of the page.
WARNING
Working or operating procedures which must be closely observed to prevent serious
and even fatal injuries.
•Safety notes include the "WARNING" keyword in the heading with a general warning
symbol.
•The hazard is also highlighted using a symbol in the page margin.
CAUTION
Working or operating procedures which must be closely observed to prevent possible
minor personal injury.
•The safety information includes the "CAUTION" keyword in its heading with a general
warning symbol.
•The risk is explained using a symbol on the edge of the page.
CAUTION
Working and operating procedures which must be followed precisely to avoid damaging
or destroying the product.
•The safety information includes the "CAUTION" keyword in its heading without a general
warning symbol.
•The hazard is explained using a symbol at the edge of the page.
Special technical points which users must observe.
Instructions and lists detailing step-by-step actions for given situations can be recognised via bullet
points, e.g.:
•Insert the welding current lead socket into the relevant socket and lock.

Safety instructions
Explanation of icons
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2.2 Explanation of icons
Symbol
Description
Special technical points which users must observe.
Correct
Wrong
Press
Do not press
Press and keep pressed
Turn
Switch
Switch off machine
Switch on machine
ENTER
enter the menu
NAVIGATION
Navigating in the menu
EXIT
Exit the menu
4 s
Time display (example: wait 4s/press)
Interruption in the menu display (other setting options possible)
Tool not required/do not use
Tool required/use

Safety instructions
General
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2.3 General
DANGER
Electromagnetic fields!
The power source may cause electrical or electromagnetic fields to be produced which
could affect the correct functioning of electronic equipment such as IT or CNC devices,
telecommunication lines, power cables, signal lines and pacemakers.
•Observe the maintenance instructions - See 6 chapter!
•Unwind welding leads completely!
•Shield devices or equipment sensitive to radiation accordingly!
•The correct functioning of pacemakers may be affected (obtain advice from a doctor if
necessary).
Do not carry out any unauthorised repairs or modifications!
To avoid injury and equipment damage, the unit must only be repaired or modified by
specialist, skilled persons!
The warranty becomes null and void in the event of unauthorised interference.
•Appoint only skilled persons for repair work (trained service personnel)!
Electric shock!
Welding machines use high voltages which can result in potentially fatal electric shocks
and burns on contact. Even low voltages can cause you to get a shock and lead to
accidents.
•Do not touch any live parts in or on the machine!
•Connection cables and leads must be free of faults!
•Switching off alone is not sufficient!
•Place welding torch and stick electrode holder on an insulated surface!
•The unit should only be opened by specialist staff after the mains plug has been
unplugged!
•Only wear dry protective clothing!
•Wait for 4 minutes until the capacitors have discharged!
WARNING
Risk of injury due to radiation or heat!
Arc radiation results in injury to skin and eyes.
Contact with hot workpieces and sparks results in burns.
•Use welding shield or welding helmet with the appropriate safety level (depending on the
application)!
•Wear dry protective clothing (e.g. welding shield, gloves, etc.) according to the relevant
regulations in the country in question!
•Protect persons not involved in the work against arc beams and the risk of glare using
safety curtains!
Explosion risk!
Apparently harmless substances in closed containers may generate excessive pressure
when heated.
•Move containers with inflammable or explosive liquids away from the working area!
•Never heat explosive liquids, dusts or gases by welding or cutting!

Safety instructions
General
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WARNING
Smoke and gases!
Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent
vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to
the ultraviolet radiation of the arc!
•Ensure that there is sufficient fresh air!
•Keep solvent vapour away from the arc beam field!
•Wear suitable breathing apparatus if appropriate!
Fire hazard!
Flames may arise as a result of the high temperatures, stray sparks, glowing-hot parts
and hot slag produced during the welding process.
Stray welding currents can also result in flames forming!
•Check for fire hazards in the working area!
•Do not carry any easily flammable objects such as matches or lighters.
•Keep appropriate fire extinguishing equipment to hand in the working area!
•Thoroughly remove any residue of flammable substances from the workpiece before
starting welding.
•Only continue work on welded workpieces once they have cooled down.
Do not allow to come into contact with flammable material!
•Connect welding leads correctly!
Risk of accidents due to non-compliance with the safety instructions!
Non-compliance with the safety instructions can be fatal!
•Carefully read the safety instructions in this manual!
•Observe the accident prevention regulations and any regional regulations!
•Inform persons in the working area that they must comply with the regulations!
Danger when coupling multiple power sources!
Coupling multiple power sources in parallel or in series has to be carried out by
qualified personnel and in accordance with the manufacturer's guidelines. Before
bringing the power sources into service for arc welding operations, a test has to verify
that they cannot exceed the maximum allowed open circuit voltage.
•Connection of the machine may be carried out by qualified personnel only!
•When decommissioning individual power sources, all mains and welding current leads have
to be safely disconnected from the welding system as a whole. (Danger due to inverse
voltages!)
•Do not couple welding machines with pole reversing switch (PWS series) or machines for
AC welding, as a minor error in operation can cause the welding voltages to be combined.
CAUTION
Noise exposure!
Noise exceeding 70 dBA can cause permanent hearing damage!
•Wear suitable ear protection!
•Persons located within the working area must wear suitable ear protection!

Safety instructions
General
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CAUTION
Obligations of the operator!
The respective national directives and laws must be observed for operation of the
machine!
•National implementation of the framework directive (89/391/EWG), as well as the
associated individual directives.
•In particular, directive (89/655/EWG), on the minimum regulations for safety and health
protection when staff members use equipment during work.
•The regulations regarding work safety and accident prevention for the respective country.
•Setting up and operating the machine according to IEC 60974-9.
•Check at regular intervals that users are working in a safety-conscious way.
•Regular checks of the machine according to IEC 60974-4.
Damage due to the use of non-genuine parts!
The manufacturer's warranty becomes void if non-genuine parts are used!
•Only use system components and options (power sources, welding torches, electrode
holders, remote controls, spare parts and replacement parts, etc.) from our range of
products!
•Only insert and lock accessory components into the relevant connection socket when the
machine is switched off.
Damage to the machine due to stray welding currents!
Stray welding currents can destroy protective earth conductors, damage equipment and
electronic devices and cause overheating of components leading to fire.
•Make sure all welding leads are securely connected and check regularly.
•Always ensure a proper and secure electrical connection to the workpiece!
•Set up, attach or suspend all conductive power source components like casing, transport
vehicle and crane frames so they are insulated!
•Do not place any other electronic devices such as drillers or angle grinders, etc., on the
power source, transport vehicle or crane frames unless they are insulated!
•Always put welding torches and electrode holders on an insulated surface when they are
not in use!
Mains connection
Requirements for connection to the public mains network
High-performance machines can influence the mains quality by taking current from the mains
network. For some types of machines, connection restrictions or requirements relating to the
maximum possible line impedance or the necessary minimum supply capacity at the interface
with the public network (Point of Common Coupling, PCC) can therefore apply. In this respect,
attention is also drawn to the machines' technical data. In this case, it is the responsibility of
the operator, where necessary in consultation with the mains network operator, to ensure that
the machine can be connected.

Safety instructions
General
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CAUTION
EMC Machine Classification
In accordance with IEC 60974-10, welding machines are grouped in two electromagnetic
compatibility classes - See 8 chapter:
Class A machines are not intended for use in residential areas where the power supply comes
from the low-voltage public mains network. When ensuring the electromagnetic compatibility of
class A machines, difficulties can arise in these areas due to interference not only in the supply
lines but also in the form of radiated interference.
Class B machines fulfil the EMC requirements in industrial as well as residential areas,
including residential areas connected to the low-voltage public mains network.
Setting up and operating
When operating arc welding systems, in some cases, electro-magnetic interference can occur
although all of the welding machines comply with the emission limits specified in the standard.
The user is responsible for any interference caused by welding.
In order to evaluate any possible problems with electromagnetic compatibility in the
surrounding area, the user must consider the following: (see also EN 60974-10 Appendix A)
•Mains, control, signal and telecommunication lines
•Radios and televisions
•Computers and other control systems
•Safety equipment
•The health of neighbouring persons, especially if they have a pacemaker or wear a hearing
aid
•Calibration and measuring equipment
•The immunity to interference of other equipment in the surrounding area
•The time of day at which the welding work must be carried out
Recommendations for reducing interference emission
•Mains connection, e.g. additional mains filter or shielding with a metal tube
•Maintenance of the arc welding equipment
•Welding leads should be as short as possible and run closely together along the ground
•Potential equalization
•Earthing of the workpiece. In cases where it is not possible to earth the workpiece directly,
it should be connected by means of suitable capacitors.
•Shielding from other equipment in the surrounding area or the entire welding system

Safety instructions
Transport and installation
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2.4 Transport and installation
WARNING
Incorrect handling of shielding gas cylinders!
Incorrect handling of shielding gas cylinders can result in serious and even fatal injury.
•Observe the instructions from the gas manufacturer and in any relevant regulations
concerning the use of compressed air!
•Place shielding gas cylinders in the holders provided for them and secure with fixing
devices.
•Avoid heating the shielding gas cylinder!
Risk of accident due to improper transport of machines that may not be lifted!
Do not lift or suspend the machine! The machine can fall down and cause injuries! The
handles and brackets are suitable for transport by hand only!
•The machine may not be lifted by crane or suspended!
CAUTION
Risk of tipping!
There is a risk of the machine tipping over and injuring persons or being damaged itself
during movement and set up. Tilt resistance is guaranteed up to an angle of 10°
(according to IEC 60974-1).
•Set up and transport the machine on level, solid ground.
•Secure add-on parts using suitable equipment.
Damage due to supply lines not being disconnected!
During transport, supply lines which have not been disconnected (mains supply leads,
control leads, etc.) may cause hazards such as connected equipment tipping over and
injuring persons!
•Disconnect supply lines!
CAUTION
Equipment damage when not operated in an upright position!
The units are designed for operation in an upright position!
Operation in non-permissible positions can cause equipment damage.
•Only transport and operate in an upright position!

Safety instructions
Transport and installation
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2.4.1 Ambient conditions
CAUTION
Installation site!
The machine must not be operated in the open air and must only be set up and
operated on a suitable, stable and level base!
•The operator must ensure that the ground is non-slip and level, and provide sufficient
lighting for the place of work.
•Safe operation of the machine must be guaranteed at all times.
CAUTION
Equipment damage due to dirt accumulation!
Unusually high quantities of dust, acid, corrosive gases or substances may damage the
equipment.
•Avoid high volumes of smoke, vapour, oil vapour and grinding dust!
•Avoid ambient air containing salt (sea air)!
Non-permissible ambient conditions!
Insufficient ventilation results in a reduction in performance and equipment damage.
•Observe the ambient conditions!
•Keep the cooling air inlet and outlet clear!
•Observe the minimum distance of 0.5 m from obstacles!
2.4.1.1 In operation
Temperature range of the ambient air:
•-25 °C to +40 °C
Relative air humidity:
•Up to 50% at 40 °C
•Up to 90% at 20 °C
2.4.1.2 Transport and storage
Storage in an enclosed space, temperature range of the ambient air:
•-30 °C to +70 °C
Relative air humidity
•Up to 90% at 20 °C

Intended use
Documents which also apply
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3 Intended use
WARNING
Hazards due to improper usage!
Hazards may arise for persons, animals and material objects if the equipment is not
used correctly. No liability is accepted for any damages arising from improper usage!
•The equipment must only be used in line with proper usage and by trained or expert staff!
•Do not modify or convert the equipment improperly!
Arc welding machine for TIG DC welding with HF ignition (contactless) or contact ignition with Liftarc. It
may be possible to expand the functionality by using accessories (see the documentation in the relevant
chapter).
3.1 Documents which also apply
3.1.1 Warranty
For more information on the warranty topic refer to the included CD-ROM or the website:
www.teamwelder.com.
3.1.2 Declaration of Conformity
The labelled machine complies with EC directives in terms of its design and
construction:
•EC Low Voltage Directive (2006/95/EC)
•EC EMC Directive (2004/108/EC)
In case of unauthorised changes, improper repairs, non-compliance with specified deadlines for "Arc
Welding Equipment –Inspection and Testing during Operation", and/or prohibited modifications which
have not been explicitly authorised by TEAMWELDER, this declaration shall be voided. An original
document of the specific declaration of conformity is included with every product.
3.1.3 Welding in environments with increased electrical hazards
In compliance with IEC / DIN EN 60974, VDE 0544 the machines can be used in
environments with an increased electrical hazard.
3.1.4 Service documents (spare parts and circuit diagrams)
DANGER
Do not carry out any unauthorised repairs or modifications!
To avoid injury and equipment damage, the unit must only be repaired or modified by
specialist, skilled persons!
The warranty becomes null and void in the event of unauthorised interference.
•Appoint only skilled persons for repair work (trained service personnel)!
Original copies of the circuit diagrams are enclosed with the unit.
To obtain spare parts, please refer to the included CD-ROM or contact your local authorised dealer.
3.1.5 Calibration/Validation
We hereby confirm that this machine has been tested using calibrated measuring equipment, as
stipulated in IEC/EN 60974, ISO/EN 17662, EN 50504, and complies with the admissible tolerances.
Recommended calibration interval: 12 months

Machine description –quick overview
Front view
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4 Machine description – quick overview
4.1 Front view
Figure 4-1
Item
Symbol
Description 0
1
Carrying strap - See 5.4.1 chapter
2
Machine control- See 4.3 chapter
3
Connection socket, "+" welding current
•TIG: Connection for workpiece lead
•MMA: Electrode holder or workpiece lead connection
4
Cooling air outlet
5
Machine feet
6
Connection socket, 5-pole
Standard TIG torch control lead
7
Connection socket, "-" welding current
•TIG: Welding current lead connection for TIG welding torch
•MMA: Electrode holder or workpiece lead connection
8
G¼" connecting nipple
Shielding gas connection (with yellow insulating cap) for TIG welding torch

Machine description –quick overview
Rear view
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4.2 Rear view
Figure 4-2
Item
Symbol
Description 0
1
Main switch, machine on/off
2
Cooling air inlet
3
Mains connection cable
- See 5.5 chapter
4
G¼” connecting nipple
Shielding gas connection on the pressure regulator.
5
Connection socket, 19-pole
Remote control connection

Machine description –quick overview
Machine control –Operating elements
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4.3 Machine control –Operating elements
Figure 4-3
Item
Symbol
Description 0
1
Welding data display (3-digit)
Displays the welding parameters and the corresponding values- See 4.3.1 chapter
2
Welding procedure/power-saving mode push-button
---- MMA welding
-- TIG welding (non-latched operating mode)
TIG welding (latched operating mode)
Signal light green: HF start (contactless) switched on (ex works)
Signal light red: Liftarc (contact ignition) switched on
STBY Press for 2 s to put the machine into power-saving mode. To reactivate,
activate one of the operating elements- See 5.8.2 chapter
3
Select welding parameters button
This button is used to select the welding parameters depending on the welding process
and operating mode used.
4
Welding parameter setting rotary dial
Setting currents, times and parameters.
5
AMP
Main current signal light
Imin to Imax (1 A increments)
6
AMP%
Secondary current (TIG)
Setting range 1 % to 200 % (1 % increments). Percentage of the main current.
7
sec
Down-slope time (TIG)
0.00 s to 20.0 s (0.1 s increments).
8
sec
Gas post-flow time (TIG)
Setting ranges: 0.1 s to 20.0 s (0.1 s increments).
9
Pulse welding (average value pulses) signal light
On: ------ Function switched on
Not on:-- Function switched off
Flashing:Parameter selection and frequency setting :

Machine description –quick overview
Machine control –Operating elements
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Item
Symbol
Description 0
10
Excess temperature signal light
In case of excess temperature, temperature monitors de-activate the power unit, and
the excess temperature control lamp comes on. Once the machine has cooled down,
welding can continue without any further measures.
11
Collective interference signal light
For error messages, - See 7 chapter
4.3.1 Welding data display
The machine will be calibrated for approx. 2 seconds each time it is switched on. This will be indicated by
on the display. Subsequently, the value set for the dynamic power adjustment will be displayed for
approx. 3 s- See 7.5 chapter.
The value shown on welding data display depends on the selected parameter (current or time). After
approx. 5 s the display switches back to the welding current nominal value.
Advanced parameters are shown by the alternate display of the welding parameter with the respective
value (the parameter code illuminates for approx. 2 s, parameter value illuminates for approx. 2 s). After
approx. 60 s the display switches back to the welding current nominal value.
In case of failures, error codes are shown on the display.

Design and function
General
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5 Design and function
5.1 General
WARNING
Risk of injury from electric shock!
Contact with live parts, e.g. welding current sockets, is potentially fatal!
•Follow safety instructions on the opening pages of the operating instructions.
•Commissioning may only be carried out by persons who have the relevant expertise of
working with arc welding machines!
•Connection and welding leads (e.g. electrode holder, welding torch, workpiece lead,
interfaces) may only be connected when the machine is switched off!
CAUTION
Risk of burns on the welding current connection!
If the welding current connections are not locked, connections and leads heat up and
can cause burns, if touched!
•Check the welding current connections every day and lock by turning in clockwise direction,
if necessary.
Risk from electrical current!
If welding is carried out alternately using different methods and if a welding torch and
an electrode holder remain connected to the machine, the open-circuit/welding voltage
is applied simultaneously on all cables.
•The torch and the electrode holder should therefore always be placed on an insulated
surface before starting work and during breaks.
CAUTION
Using protective dust caps!
Protective dust caps protect the connection sockets and therefore the machine against
dirt and damage.
•The protective dust cap must be fitted if there is no accessory component being operated
on that connection.
•The cap must be replaced if faulty or if lost!
5.2 Machine cooling
To obtain an optimal duty cycle from the power components, the following precautions should be
observed:
•Ensure that the working area is adequately ventilated.
•Do not obstruct the air inlets and outlets of the machine.
•Do not allow metal parts, dust or other objects to get into the machine.

Design and function
Workpiece lead, general
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5.3 Workpiece lead, general
CAUTION
Risk of burns due to incorrect connection of the workpiece lead!
Paint, rust and dirt on the connection restrict the power flow and may lead to stray
welding currents.
Stray welding currents may cause fires and injuries!
•Clean the connections!
•Fix the workpiece lead securely!
•Do not use structural parts of the workpiece as a return lead for the welding current!
•Take care to ensure faultless power connections!
5.4 Transport and installation
WARNING
Risk of accident due to improper transport of machines that may not be lifted!
Do not lift or suspend the machine! The machine can fall down and cause injuries! The
handles and brackets are suitable for transport by hand only!
•The machine may not be lifted by crane or suspended!
CAUTION
Installation site!
The machine must not be operated in the open air and must only be set up and
operated on a suitable, stable and level base!
•The operator must ensure that the ground is non-slip and level, and provide sufficient
lighting for the place of work.
•Safe operation of the machine must be guaranteed at all times.
5.4.1 Adjusting the length of the carrying strap
To demonstrate adjustment, lengthening the strap is shown in the figure. To shorten, the strap's
loops must be inched in the opposite direction.
Figure 5-1

Design and function
Mains connection
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5.5 Mains connection
DANGER
Hazard caused by improper mains connection!
An improper mains connection can cause injuries or damage property!
•Only use machine with a plug socket that has a correctly fitted protective conductor.
•If a mains plug must be fitted, this may only be carried out by an electrician in accordance
with the relevant national provisions or regulations!
•Mains plug, socket and lead must be checked regularly by an electrician!
•When operating the generator always ensure it is earthed as stated in the operating
instructions. The resulting network has to be suitable for operating devices according to
protection class 1.
5.5.1 Mains configuration
The machine may only be connected to a one-phase system with two conductors and an earthed
neutral conductor.
Figure 5-2
Legend
Item
Designation
Colour code
L
Outer conductor
brown
N
Neutral conductor
blue
PE
Protective conductor
green-yellow
CAUTION
Operating voltage - mains voltage!
The operating voltage shown on the rating plate must be consistent with the mains
voltage, in order to avoid damage to the machine!
•- See 8 chapter!
•Insert mains plug of the switched-off machine into the appropriate socket.