ESAB Warrior 500i CC/CV User manual

US CAN
SA
Valid for serial no. 251-xxx-xxxx0463 341 031 20130115
Warrior™500i CC/CV
US Instruction manual
CAN Manuel d'instructions SA Manual de instrucciones

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Rights reserved to alter specifications without notice.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Sous réserve de modifications sans avis préalable.
English US 3.............................................
Canadian français 19.......................................
Español SA 36.............................................

English US
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TOCa
1 SAFETY 5...........................................................
2 INTRODUCTION 7...................................................
2.1 Equipment 7................................................................
3 TECHNICAL DATA 8.................................................
4 INSTALLATION 9....................................................
4.1 Lifting instructions 9.........................................................
4.2 Location 9..................................................................
4.3 Mains supply 10..............................................................
5 OPERATION 12.......................................................
5.1 Connections and control devices 13............................................
5.2 Connection of welding and return cable 14.......................................
5.3 Turning on/off the mains power source 14.......................................
5.4 Fan control 14...............................................................
5.5 Symbols and functions 15.....................................................
6 MAINTENANCE 17....................................................
6.1 Power source 17.............................................................
6.2 Welding gun and torch 17.....................................................
7 FAULT-TRACING 18..................................................
8 ORDERING SPARE PARTS 18.........................................
SCHEMATIC DIAGRAM 53................................................
ORDERING NUMBER 54.................................................
ACCESSORIES 55.......................................................

© ESAB AB 2013
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bu22a
US

© ESAB AB 2013
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bu22a
1 SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is
started up.
Sno-one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame-proof
clothing, safety gloves.
SDo not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the ground cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
6 Reference
SCAN/CSA-W117.2-06 Safety in Welding, Cutting and Allied Processes
US