TEC G-SPORT FR User manual

G-SPORT FR
INFRARED GAS GRILL
OWNER’S MANUAL
T HERMAL E NGINEERING C ORPORATION
P.O. Box 868 Columbia, SC. 29202
2741 The Boulevard Columbia, SC. 29209
Telephone: [phone] Toll-Free [phone]
Fax: [phone] Toll-Free Fax: [phone]

1
Warnings
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues keep away from the appliance
and immediately call your fire department.
__________________________________________
Failure to follow these instructions could result in fire
or explosion which could cause property damage
personal injury or death.
DANGER
1. Never operate this appliance unattended. Keep
children and pets away from the appliance at all
times.
2. Never operate this appliance within 10 ft (3.0M)
of any structure combustible material or other
gas tank.
3. Never operate this appliance within 25 ft (7.5 m)
of any flammable liquid.
4. If a fire should occur keep away from the
appliance and immediately call your fire
department. Do not attempt to extinguish an oil
or grease fire with water.
_________________________________________________
Failure to follow these instructions could result in
fire explosion or burn hazard which could cause
property damage personal injury or death.
Warnings to Customer
This instruction manual contains important
information necessary for the proper assembly and
safe use of the appliance. Read and follow all
warnings and instructions before assembling and
using the appliance. Follow all warnings and
instructions when using the appliance. Keep this
manual for future reference.
Notice to Customer
THIS UNIT HAS BEEN CAREFULLY INSPECTED
AND PACKAGED AT THE FACTORY PRIOR TO
SHIPMENT. UPON ARRIVAL, INSPECT THE
APPLIANCE CAREFULLY FOR ANY CONCEALED
DAMAGE. IMMEDIATELY REPORT ANY
DAMAGE TO YOUR AUTHORIZED DEALER.
SHOULD YOU HAVE ANY QUESTIONS
REGARDING OPERATION OR USE OF THIS
APPLIANCE, CONTACT YOUR DEALER OR
THERMAL ENGINEERING CORP. AT (803) 783-
0750 OR 1-800-331-0097.
NEVER ATTEMPT TO MAKE CONVERSIONS OR
MODIFICATIONS TO YOUR GRILL WITHOUT
FIRST OBTAINING WRITTEN INSTRUCTIONS
FROM THERMAL ENGINEERING CORPORATION
Installation must conform with local codes or in absence
of local codes, with the National Fuel Code Gas Code,
ANSI Z223.1/NFPA 54. Storage and Handling of
Liquefied Petroleum Gases, ANSI/NFPA 58; or Natural
Gas and Propane Installation Code, CSA B149.1;
Propane Storage and Handling, CSA B149.2 as
applicable. This appliance shall be used only outdoors,
and shall not be used in a building, garage or any other
enclosed area. This appliance is not intended to be
installed in or on a boat. This appliance is not intended
to be installed in or on a recreational vehicle. This
appliance is not intended for commercial use. This
appliance is not intended for and should never be used as
a heater.
NATIONALLY REGISTERED TESTING LAB
U.S. Patent # 6114666
U.S. Patent # 4886044
U.S. Patent # 4321857
Des. 266,050
Other Patents Pending
© Thermal Engineering Corporation, Issued10/08
February 2009rev1

2
Residential Outdoor Grill Warranty
EXPRESS WARRANTIES
Thermal Engineering Corporation (TEC
®
) warrants this product, the G-Sport FR, and all component parts to the original owner to
be free of defects in material and workmanship when subjected to normal household use for a period of one year from the date of
purchase except as detailed below.
LIFETIME LIMITED WARRANY
The structural integrity of all exterior stainless steel structural components is warranted to the original owner for the lifetime of the
product. This warranty does not apply if the product is subject to other than normal household use nor does it include changes in
finish appearance.
FIVE YEAR WARRANTY
Burner Assemblies are warranted to the original owner against rust-through or other operational failure for five years from the date
of the original purchase. Burner surface rust and oxidation, which is normal, is not covered under this warranty.
UNDER THIS WARRANTY To support the repair or replacement of the product or any component part under this warranty, the
owner must first: (1) Provide TEC or the dealer with proof of purchase of the grill or component part, including the original
purchase date and the serial number of the product, (2) Obtain Return Authorization from the dealer or TEC and return the product
or component part to TEC or the dealer within the warranty period and (3) Pay for the replacement part including shipping charges
prior to warranty determination. If the part is deemed by TEC to have a defect in material and/or workmanship, TEC will
reimburse the owner for the cost of the part. TEC reserves the right to determine the warranty status of a part and shall have the
option to repair or replace the product or any component part deemed by TEC to be defective. Parts returned to the factory for
warranty determination will not be returned to the customer. IMPORTANT: RETAIN PROOF OF ORIGINAL PURCHASE TO
ESTABLISH WARRANTY PERIOD. The repair or replacement of the product or any of its component parts under this warranty
shall be made by TEC free of charge for the part itself, with the owner paying all other costs, including labor and shipping. This
warranty extends only to the original purchaser of the product and does not apply to commercial usage. This warranty shall not
apply to problems or damage resulting from normal wear and tear, abuse, negligence, accident, natural disaster, alteration of the
product, improper operation, installation, set-up or service or for failure to follow the instructions in the Owner’s Manual.
Discoloration, oxidation and surface rust of grill components, which in the normal course of grill operation are exposed to high
levels of heat, are not covered by this warranty. Some objects and substances that come in contact with the grill may cause changes
to its outward appearance, including discoloration, oxidation, and surface rust. These changes in appearance are not covered under
the warranty.
DISCLAIMER OF IMPLIED WARRANTIES The warrantor is not responsible for incidental and consequential damages whether
arising out of breach of warranty, breach of contract or otherwise. Some jurisdictions do not allow the exclusions or limitations of incidental or
consequential damages so the above limitation or exclusion may not apply to you. Any implied warranty of merchantability and fitness
applicable to the product and its component parts are limited in duration to the period of coverage of the applicable expressed written limited
warranties set forth above. Some jurisdictions do not allow limitations on how long an implied warranty lasts so the above limitations may not
apply to you. This warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities in connection with the
sale, use and ownership of this product.
T
HERMAL
E
NGINEERING
C
ORPORATION
P.O. Box 868
Columbia, SC 29202 2741 The Boulevard Columbia, SC 29209
Telephone: [phone] Toll-free: [phone]
Fax : [phone] Toll-free fax: [phone]
Website:
www.tecinfrared.com
MODEL: _____________________________
DATE OF PURCHASE: _________________
SERIAL #:____________________________
DEALER NAME: ______________________
DEALER TELEPHONE: ________________
(Complete the above information for future reference.)

3
Contents
Warnings .........................................................................1
Residential Outdoor Grill Warranty................................2
Contents...........................................................................3
Installation.......................................................................3
General Overview........................................................3
Locations and Conditions ............................................3
Assembly.........................................................................4
Radiant Glass Panel.....................................................4
Cooking Grids (2)........................................................4
Burner Control Knob...................................................4
Battery and Push Button Igniter Knob.........................4
Regulator .....................................................................4
Optional Base..................................................................5
Gas Connection...............................................................6
General Overview........................................................6
CONNECTING YOUR LP GAS TANK ....................7
Quick Disconnect Instructions.....................................8
Removing Your 20 lb. LP Gas Tank ...........................8
Permanent Installation To A Natural Gas Supply........8
Gas Leak Test..............................................................9
Burner Ignition and Operation.........................................9
General Overview........................................................9
Burner Ignition with Spark Igniter System..................9
Burner Ignition With Match ......................................10
Low Heat Adjustment................................................11
Infrared Cooking ...........................................................12
100%Infrared Grilling................................................12
Smoking Method .......................................................12
Helpful Hints in Cooking...........................................12
Sample Cooking Methods and Times........................14
Maintenance and Cleaning............................................15
General Overview......................................................15
Appendix A: Expanded Parts........................................16
Appendix B: Radiant Glass Care...................................17
Appendix C: Replacement Parts for the G-Sport FR.....18
Appendix D:Trouble Shooting The G-Sport FR…….. 19
Installation
General Overview
WARNING: THIS APPLIANCE MUST BE ON A
LEVEL, STABLE SURFACE IN AN AREA CLEAR
OF COMBUSTIBLE MATERIAL. AN ASPHALT
SURFACE (BLACKTOP) MAY NOT BE
ACCEPTABLE FOR THIS PURPOSE.
WARNING: THIS OUTDOOR COOKING GAS
APPLIANCE SHALL NOT BE USED UNDER
OVERHEAD COMBUSTIBLE CONSTRUCTION.
Locations and Conditions
■This appliance shall be used only outdoors in a well
ventilated area and shall not be used in a building,
garage or any other enclosed area.
■This appliance is not intended for commercial use.
■Do not block the flow of combustion and ventilation
air.
■Keep flammable substances away from the grill,
including aerosols and aerosol containers, gasoline
and similar liquids, paper and paper products,
containers of grease, paint, etc.
■Never leave your grill unattended while it is in
operation.
■Do not wear flammable and/or loose clothing, such
as long sleeves, neckties, scarves, etc., while using
the grill.
■The use of alcohol and/or prescription drugs may
impair the consumer’s ability to properly assemble
or safely operate this appliance.
■This appliance will be hot during and after use. Do
not attempt to move this appliance until completely
cooled. Use insulated oven mitts or gloves for
protection from hot surfaces or splatter from
cooking liquids while using this appliance.
When considering locations for your appliance, keep
these important factors in mind. The G-Sport FR must be
located outdoors only. Also, since hot air rises above the
G-Sport FR while in operation, covered locations should
be avoided. Do not locate the G-Sport where an
overhang or awning may cover it.

4
LOCATIONS (CONTINUED)
The G-Sport is designed to be used as a tabletop grill and
may be placed directly on top of combustible surfaces
during operation; however, minimum clearances to the
sides and back must be maintained. Refer to Table A.1
for clearance specifications for combustibles. The
determination of whether a location is combustible or
non-combustible construction is made by the local fire
marshal, building inspector or the local safety authority
having jurisdiction. Do not place the grill under
combustible material because of rising hot exhaust gases.
COMBUSTIBLE
CLEARANCES
Sides 6"
Back 12"
Table A.1 Clearance Specifications
Figure 1 TEC G-Sport FR Components
Assembly
This grill can be used as a portable, table or countertop
model or with an optional Pedestal Base sold separately.
Remove protective coating on all grill parts including the
drip tray. Also remove the tape holding the removable
trim in place. See Optional Base on the next page for
assembly instructions.
Radiant Glass Panel
1. Remove the packaging material from the Radiant
Glass Panel.
2. Place the Radiant Glass Panel, with the smooth side
facing up, on top of the rounded screw heads and
within the glass retaining clips directly above the
burner assembly.
Cooking Grids (2)
1. Remove the Cooking Grids from the protective
packaging.
2. Set the Cooking Grids in place with the closed side
of the channels facing up, on top of the Radiant
Glass Panel. (See Figure 1)
Burner Control Knob
1. Remove the Burner Control Knob from the
packaging material. (See Figure 1)
2. With the “OFF” indicator at the top, slide the knob
fully onto the valve stem ensuring the knob is
centered in the surrounding bezel. If the knob is not
centered in the bezel, remove the knob and adjust
the bezel.
Battery and Push Button Igniter
Knob
1. Install the battery, + end first. (See Figure 1)
2. Thread the Push Button Spark Igniter Knob onto the
Spark Igniter Bezel as shown. (See Figure 1)
Regulator
The G-Sport can be made for use with either Natural
Gas or LP Gas. LP units can be converted to Natural
Gas with a conversion kit (sold separately) by a qualified
technician. The proper regulator for each gas type must
be used. When ordered for use with LP Gas, a regulator
with hose for use with a 20 lb LP tank is supplied in the
box. Please see instructions under Gas Connection.

5
Optional Base
Pedestal Base Instructions
The G-Sport can be attached to an optional Pedestal
Base sold separately. Assemble the G-Sport as
described in the assembly directions on page 4.
Then attach the G-Sport to the pedestal base as
shown below. The grill legs slide easily into the
grill retaining legs on each corner of the pedestal’s
top surface. The G-Sport can be fastened to the
pedestal with 1/2"thumb screws (included with
pedestal). Insert each screw into the corner hole of
the pedestal’s top surface from underneath and
thread the screws into the legs of the grill. (See
Figure 2 below)
Figure 2 G-Sport Pedestal Mounting
.
Figure 3 Gas Tank Placement for Pedestal Mounting
Please see Gas Connection section starting
on page 6 of the Owner’s Manual for all
types of Gas Connection Instructions.
.

6
Gas Connection
General Overview
WARNING: THE GAS SUPPLY HOSE SHOULD BE
INSPECTED PRIOR TO EACH USE. DO NOT USE A
GAS HOSE THAT HAS ABRASIONS, CUTS, DRY
ROT OR EXCESSIVE WEAR. IF DAMAGE IS
PRESENT, THE HOSE MUST BE REPLACED WITH
A TEC-SPECIFIED HOSE PRIOR TO USING THE
GRILL. A LIST OF REPLACEMENT PARTS IS
FOUND IN APPENDIX C.
WARNING: WHEN YOUR GRILL IS STORED
INDOORS, REMOVE AND STORE THE LP GAS
TANK OUTDOORS IN A PROTECTED, COOL AND
DRY LOCATION OUT OF REACH OF CHILDREN.
THE TANK SHOULD NOT BE STORED IN A
BUILDING, GARAGE OR ANY OTHER ENCLOSED
AREA.
Follow the procedures outlined in this section
closely to ensure safe and proper grill operation.
The G-Sport may be offered in one of two gas
configurations: LP (Liquid Propane) or Natural Gas.
Reference Table B.1 below for regulator
specifications. Grills that do not use LP gas with a
standard 20 lb. LP tank must be installed by a
qualified technician. Gas regulators specified by
TEC should be used at all times. Refer to Table B.1
below for gas supply specifications, or see rating
plate located on the grill.
NOTICE: AN LP GAS TANK IS NOT PROVIDED
FROM THE FACTORY WITH THIS GRILL.
HOWEVER, ONLY APPROVED 20 LB. LP GAS
TANKS CONSTRUCTED AND MARKED IN
ACCORDANCE WITH THE SPECIFICATIONS FOR
LP GAS CYLINDERS, THE U.S. DEPARTMENT OF
TRANSPORTATION (DOT) OR THE STANDARD
FOR CYLINDERS, SPHERES AND TUBES FOR THE
TRANSPORTATION OF DANGEROUS GOODS,
CAN/CSA-B339 AS APPLICABLE SHOULD BE
USED. ALL APPROVED TANKS MUST BE
EQUIPPED WITH AN INTEGRAL COLLAR
DESIGNED TO PROTECT THE TANK VALVE FROM
DAMAGE, AS WELL AS A LISTED OVERFILL
PROTECTION DEVICE. DO NOT USE OR TRY TO
REPAIR A DAMAGED LP GAS TANK AT ANY
TIME. CONTACT YOUR LOCAL LP GAS SUPPLIER
FOR REPLACEMENT. ALSO, YOU SHOULD
ALWAYS OBSERVE THE FOLLOWING
PRECAUTIONS:
■Do not store a spare gas tank under or
within 25 feet of this grill or any other
open flame, heat producing appliance or
heat source.
■Do not fill gas tank beyond 80% full.
■Gas tanks come with a pressure relief
valve. If a tank is subjected to excessive
heat, the relief valve will open and let
highly flammable gas vapor and/or liquid
escape. Therefore, do not store gas tanks
near or under an open flame or source of
heat. Store tanks only in outside well
ventilated areas.
■Place a dust cap on the tank valve outlet
whenever the tank is not in use. Only
install the type of dust cap on the tank that
is provided with the tank valve. Other
types of caps or plugs may result in
leakage of propane.
GAS, REGULATOR,
AND BASE TYPE
SUP
PLY
P
RESSURE
(IN. WC (kPa),
MAX/MIN)
OPERATING
PRESSURE
(IN. WC (kPa))
MAIN BURNER
ORIFICE SIZE
(DMS / DIA.)
BURNER INPUT
(BTU/HR.)
(WATTS)
LP
Standard Regulator w/
hose for 20 lb, LP
tank
Tank Pressure 10.0 (2.7) 55 (0.0520") 22,000 (6448)
Natural Gas,
RV-47L (NG)
stationary
14.0 (3.4)/6.0 (1.2) 4.0 (1.0) 45 (0.0820") 22,500 (6594)
LP,
RV-47M (LP)
Stationary (fixed fuel
tank)
20.0 (3.4)/14.0 (2.75) 10.0 (2.7) 55 (0.0520") 22,000 (6448)
Table B.1 Gas Supply Specifications

7
CONNECTING YOUR LP GAS
TANK
NOTICE: A FIRE EXTINGUISHER FOR CLASS A,
B, C & D FIRES SHOULD BE READILY
AVAILABLE AT ALL TIMES.
WARNING : FAILURE TO FOLLOW THE ABOVE
PRECAUTIONS COULD RESULT IN A FIRE CAUSING
DEATH OR SERIOUS INJURY OR PROPERTY DAMAGE.
NOTICE: FOR YOUR SAFETY, ONLY USE THE
REGULATOR AND HOSE ASSEMBLY PROVIDED
WITH YOUR GRILL OR, IF REPLACEMENT PARTS
ARE NECESSARY, USE ONLY TEC-SPECIFIED
REPLACEMENT PARTS.
WARNING: A MINIMUM OF 12 INCHES OF
CLEARANCE MUST BE MAINTAINED ON ALL
SIDES OF THE UNIT TO THE LP GAS SUPPLY
TANK WHEN USING THE REGULATOR WITH
HOSE ASSEMBLY. KEEP THE FUEL SUPPLY HOSE
AWAY FROM HEATED SURFACES. THE LP GAS
SUPPLY TANK MUST BE LOCATED IN A SAFE
POSITION TO PREVENT TIPPING. (See Figures 5 and
6)
NOTICE: THE GAS MUST BE TURNED OFF AT
THE SUPPLY TANK AND THE GAS TANK MUST
BE DISCONNECTED FROM THE REGULATOR
WHEN THE GRILL IS NOT IN USE.
Procedure for 20 lb. LP Tank Connection:
1. Inspect the Grill to make sure the Burner Control
Knob is in the “OFF” position and Grill is on a level
surface.
2. Make sure the valve of the LP Gas Tank is fully
closed; turn the Hand Wheel clockwise until it stops.
3. Check tank valve to insure it has proper external
mating threads; must be TYPE 1 to match TEC
supplied regulator.
4. When using the grill as a Portable or Tabletop
model, place the LP Gas Tank in a safe and upright
position maintaining 12 inches of clearance on all
sides and locating the tank and hose in a position to
prevent tipping. (See Figure 5) When using the grill
with the optional base attached, place the tank in the
space provided in the base and secure the tank with
the tank strap latch assembly.
5. Remove the protective cap from the Tank Valve
Outlet on the LP Gas Tank. Inspect the entire
valve assembly for any damage, dirt or debris.
Remove dirt or debris or replace LP Gas Tank if the
valve assembly is damaged. (See Figure 4
Regulator/LP Tank Assembly)
6. Inspect the Coupling Nut and Nipple of the Grill
Regulator with Fuel Supply Hose for any damage,
dirt or debris. Remove dirt or debris or replace the
Regulator with Fuel Supply Hose, if damaged, with
a TEC specified replacement part. (See Figure 4)
7. Remove the protective cover from the Grill
connection at the back of the grill. For Portable and
Tabletop use, attach the hose end of the regulator to
the grill using the Quick Disconnect Instructions
found on Page 8. When attaching the grill to the
optional Pedestal Base, place the fuel supply hose
through the LP Hose Support Bracket on the back of
the Pedestal just above the tank taking care to avoid
all contact with the drip tray. (See Figure 6) Then
place the hose through the hole in the right side of
the Pedestal and attach the hose end of the regulator
to the appliance connection at the back of the grill
using the Quick Disconnect Instructions found on
Page 8.
8. With the Grill Regulator with Fuel supply Hose in
your hand, insert the Nipple into the Tank Valve
Outlet. Make sure the Nipple is centered in the Tank
Valve Outlet. Tighten the Coupling Nut by hand,
making sure not to cross-thread the connection.
Please note that when you connect your tank to the
grill, you will feel the nipple seal when there is
slight resistance. Turn until the Coupling Nut will
turn no further (about one-half to three-quarters of a
turn) to complete the connection. Tighten only by
hand; do not use tools. If you cannot complete the
final connection, disconnect the Coupling Nut and
repeat step 7, above. If you are still unable to
complete the connection, replace the appropriate
parts.
9. Open tank valve fully by turning the Hand Wheel
counterclockwise. Use a soapy solution to check all
connections for leaks before lighting grill. If a leak
is found, turn tank valve off by turning the Hand
Wheel clockwise and do not use grill until repairs
can be made by qualified LP Gas technician.
Figure 4 Regulator/LP Tank Assembly

8
Figure 5 LP Gas Tank Placement
Figure 6 LP Gas Tank Placement For Optional Base
Quick Disconnect Instructions
(Figure 7)
Procedure:
1. To connect the regulator to the grill, push back on
the Sleeve of the Socket located at the end of the
Fuel Supply Hose. (See Figure A)
2. Insert the Plug of the appliance connection located at
the back of the grill into the socket and release the
Sleeve. (See Figure B)
3. Push the Plug until the Sleeve snaps forward locking
the Plug into the Socket. (See Figure C) (THIS
AUTOMATICALLY OPENS THE SOCKET TO
PERMIT GAS FLOW).
4. To disconnect, push the sleeve back and pull out the
plug. (THIS AUTOMATICALLY CLOSES THE
SOCKET TO PREVENT GAS FLOW.)
Figure 7 Quick Disconnect
Removing Your 20 lb. LP Gas
Tank
Procedure:
1. Close the Tank Valve by turning the Hand Wheel
clockwise until it stops.
2. Remove the Coupling Nut by turning it
counterclockwise.
WARNING:
WARNING:WARNING:
WARNING: ALWAYS KEEP THE FUEL SUPPLY
HOSE AWAY FROM ANY HEATED SURFACE.
Permanent Installation To A
Natural Gas Supply
Note: (Applies to factory made unit or unit converted
from LP to NT with optional conversion kit)
CAUTION : GAS PIPING TO YOUR GRILL MUST BE
IN ACCORDANCE WITH LOCAL CODES. IN THE
ABSENCE OF LOCAL CODES, USE THE
NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54
(LATEST EDITION) OR CAN/CGA B-149.1,
NATURAL GAS AND PROPANE INSTALLATION
CODE.
CAUTION: THE GAS SUPPLY MUST BE TURNED
OFF AT THE GRILL WHEN THIS APPLIANCE IS
NOT IN USE.
When ordered for use with Natural Gas, the G-Sport
comes adjusted to operate with Natural Gas. (Please note
that if an LP unit is converted with optional conversion
kit the following also applies.) Qualified personnel
should install the gas line. A Shut-off Valve at the grill is