Technogym Bikerace User manual

SERVICE & MAINTENANCE MANUAL

REV. 1.1

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have

completed a specific TECHNOGYM training course and are authorized to perform machine start-up

and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough

knowledge of the machine, its operation, its safety devices and working procedures.

CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE

PROCEDURES ON THE MACHINE

DANGEROUS VOLTAGES

PRESENT EVEN WHEN THE

MACHINE IS TURNED OFF

NOTE

The information contained in this document is subject to change without notice.

Technogym does not guarantee this documentation in any way. Technogym shall not be held

responsible for any errors contained in this manual and declines all liability for accidents or

damages resulting from the supply, characteristics or use of this manual.

No part of this document may be photocopied, reproduced or translated into another language

without the prior written consent of Technogym.

The Technogym®trademark is property of Technogym S.p.A.

The Bikerace™trademark is property of Technogym S.p.A.

BIKERACE: Service & Maintenance Manual -rev. 1.1

Page i

Contents

1. GENERAL NOTICES...........................................................................................................................................1.1

1.1. INTRODUCTION.................................................................................................................................................1.1

1.2. RECOMMENDATIONS ........................................................................................................................................1.1

1.3. GENERAL RULES FOR REPAIR PROCEDURES ......................................................................................................1.2

2. TECHNICAL CHARACTERISTICS..................................................................................................................2.1

2.1. MECHANICAL CHARACTERISTICS......................................................................................................................2.1

2.2. ELECTRICAL CHARACTERISTICS........................................................................................................................2.1

2.3. AMBIENT SPECIFICATIONS................................................................................................................................2.1

2.4. CONFORMITY TO REGULATIONS........................................................................................................................2.1

2.5. WIRING DIAGRAM.............................................................................................................................................2.2

2.5.1. Connectors........................................................................................................................................2.2

2.5.2. Wiring ...............................................................................................................................................2.3

3. PRINCIPLES OF OPERATION..........................................................................................................................3.1

3.1. BLOCK DIAGRAM..............................................................................................................................................3.1

3.2. ALTERNATOR CONTROL....................................................................................................................................3.4

3.2.1. Mechanics.........................................................................................................................................3.4

3.2.2. Control..............................................................................................................................................3.4

3.2.3. The control signals............................................................................................................................3.5

4. ACCESSORIES......................................................................................................................................................4.1

4.1. CONNECTING TO THE TGS................................................................................................................................4.1

4.1.1. TGS adapted machines......................................................................................................................4.1

4.1.2. TGS non-adapted machines..............................................................................................................4.1

4.2. CONNECTING TO THE PRINTER..........................................................................................................................4.2

4.3. CONNECTING TO AN EXTERNAL DEVICE (ECG AND/OR METABOLIC MONITOR)................................................4.3

4.3.1. Calibrating the interface...................................................................................................................4.4

5. INSTALLATION INSTRUCTIONS....................................................................................................................5.1

5.1. SPECIFICATIONS AND REQUIREMENTS...............................................................................................................5.1

5.2. INSTALLATION..................................................................................................................................................5.1

5.3. FIRST POWER-ON ..............................................................................................................................................5.2

6. TROUBLESHOOTING.........................................................................................................................................6.1

6.1. THE DISPLAY DOES NOT ILLUMINATE................................................................................................................6.2

6.2. THERE IS NO RESISTANCE.................................................................................................................................6.5

6.3. THE RESISTANCE IS INCORRECT........................................................................................................................6.6

6.4. THE RPM VALUE IS INCORRECT.......................................................................................................................6.8

6.5. THE MACHINE DOES NOT PRINT ......................................................................................................................6.10

6.6. THE MACHINE DOES NOT OPERATE IN MASTER -SLAVE MODE ........................................................................6.12

6.7. THERE IS NO HEART RATE SIGNAL...................................................................................................................6.14

6.8. THE HEART RATE SIGNAL IS INCORRECT .........................................................................................................6.15

7. DISASSEMBLY OF COMPONENTS.................................................................................................................7.1

7.1. DISASSEMBLING THE DISPLAY ..........................................................................................................................7.1

7.2. DISASSEMBLING THE EPROM..........................................................................................................................7.2

7.3. DISASSEMBLING THE CPU BOARD....................................................................................................................7.3

7.4. DISASSEMBLING THE KEYBOARD......................................................................................................................7.5

7.5. DISASSEMBLING THE CARDIO RECEIVER ...........................................................................................................7.7