Tecmec Sirio HH Series User manual

Sirio HH
Use and maintenance manual
Page 1of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
Sirio HH
Use and maintenance manual

Sirio HH
Use and maintenance manual
Page 2of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
Contents
1GENERAL INFORMATION 4
1.1 MANUFACTURER IDENTIFICATION 4
1.2 PRODUCT IDENTIFICATION 4
1.3 CE DECLARATION 5
1.4 REFERENCE STANDARDS 6
1.5 WARRANTY 6
2EQUIPMENT DESCRIPTION 7
3SAFETY 8
3.1 SAFETY RULES 8
3.2 ELECTRICAL POWER SUPPLY 8
3.3 WORKING ZONES 9
3.4 COMPONENTS AND SAFETY DEVICES 9
3.5 RESIDUAL RISKS 9
3.6 SYMBOLS SHOWN ON THE EQIUPMET 10
3.7 INTENDED USE OF THE EQUIPMENT 10
3.8 NON INTENDED USE 10
4TRANSPORT AND HANDLING 11
5INSTALLATION 12
6USE 18
6.1 OPERATION INSTRUCTION AND ELECTRICAL PANEL SETTINGS 18
6.2 COSTUMIZED AGITATION AND PAUSE SETTINGS 19
6.3 LOADING AND UNLOADING OF CANS 19
7MAINTENANCE 20
7.1 ORDINARY MAINTENANCE 20
7.2 NON USE PERIODS 20
8TROUBLESHOOTING 21
9TECHNICAL FEATURES 22
9.1 TECHNICAL FEATURES OF THE STANDARD MODEL 22
9.2 TECHNICAL FEATURES OF THE ATEX MODEL 23
10 WIRING DIAGRAMS 24
10.1 WIRING ELECTRICAL PANEL STANDARD MOTOR SINGLE PHASE 24
10.2 WIRING ATEX SINGLE PHASE MOTOR 25
11 DISPOSAL 26

Sirio HH
Use and maintenance manual
Page 3of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
12 SPARE PARTS 27
12.1 STANDARD BASEMENT 27
12.2 ATEX BASEMENT 27
12.3 MODULE 28
12.4 TRANSMISSION SHAFT 28

Sirio HH
Use and maintenance manual
Page 4of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
1 GENERAL INFORMATION
1.1 Manufacturer Identification
TECMEC S.r.l.
Località Faustina, 63
20080 Albairate (MI) –Italy
Tel: [phone]
Fax: [phone]
e-mail: [e-mail]
web: www.tecmec.com
1.2 Product identification
The identification label, is located on the left side of the structure, with the below mentioned data:
Safety and Health Requirements Symbols
Manufacturer Data
CE Mark
Production Year
Serial Number
Univocal Machine Code
Motor Protection Class
Electrical Characteristics

Sirio HH
Use and maintenance manual
Page 5of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
1.3 CE Declaration

Sirio HH
Use and maintenance manual
Page 6of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
1.4 Reference standards
2006/42/CE Machine Directive
2014/95/CE Low Voltage Directive
2014/30/UE Electromagnetic Compatibility Directive
UNI EN ISO 12100:2010 Safety Machinery - General Principles for Design - Risk reduction and
assessment
CEI EN 60204-1 Electrical Equipment of Machines
1.5 Warranty
The warranty covers free of charge the repair or replacement of the components with manufacturing
defects.
For the warranty conditions, please refer to the document containing the warranty terms inside the CD
supplied with the equipment.
In particular, the warranty will not cover any damage due to the transport, or non compliance with the
installation and operating instructions, or usage by unauthorized personnel, or for reasons not caused by the
manufacturer.

Sirio HH
Use and maintenance manual
Page 7of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
2 EQUIPMENT DESCRIPTION
The timed dispenser Sirio HH, is an equipment designed for the professional sector.
The unique feature of this equipment is to maintain homogeneous, over time, the colorants contained in the
cans (provided with suitable lids provided separately from Tecmec).
In order to avoid accidents or injury to person, or and things, the equippment have to be used by trained
personnel.

Sirio HH
Use and maintenance manual
Page 8of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
3 SAFETY
3.1 Safety rules
The products of the series Sirio HH, must be included in the assessment of company risk and requires the
applicable laws on safety at work to be complied.
To ensure the highest possible degree of safety in the correct use of the machine, all measures deemed
necessary in the design, construction, testing and installation have been adopted.
For a proper use, the machin has to be used by trained personnel, in order to avoid accidents.
The used components is in accordance with the applicable standards.
The dispenser Sirio HH Compact must be located in a special tank / container, suitable to contain any
accidental products leaks.
To avoid that the equipment have instability issues, it's necessary to verify both the perfect
leveling of the feets locaded in the bottom part of the structure and the fixing to the wall, as
per the assembly instructions.
3.2 Electrical power supply
Determined the installation area, the following prerequisites have to be implemented:
The main power supply have to be provided through an electrical panel, placed on the wall close to the
equipment.
The maximun expected power is 0.75Kw.
The section of each conductor must be a minimum of 1,5 mm².
The main power supply line, must be fitted with an efficient ground connection, and complies with all
the requirements in force.
The electrical power supply panel have to consist in a residual current device (IΔn=0,03A) with voltage
and phase compatible with the agitation motor (single phase).
To ensure a complete safe operation for the operator and the equipment, it's very important, during the
assembly of the electrical panel, to use the above mentioned type of switch, due to the fact that the switch
will have a protective function against possible direct or accidentals voltage hazard down to ground.
It's important to make the necessary assessment of the site, and follow the requiring and characteristic rules
of the electrical system, to ensure that they are not a cause of accidents or injuries.

Sirio HH
Use and maintenance manual
Page 9of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
3.3 Working zones
The zones where improper use and not allowed intervention may present risks are the below mentioned :
Operator Zone
Maintenace Zone
3.4 Components and safety devices
The machine is equipped with an red emergency button, placed on the control panel.
A pressing action of this button cause an immediately emergency stop, classified as category 0, the power to
the motor will be interrupted, and will interrupt the agitation movement.
Once the emergency situation is resolved, release the emergency button to restore the normal operation:
Release the emergency button
Press the START button
3.5 Residual risks
In spite of precaution adopted in the design of the equipment, to ensure safe use there may be reasonably
foreseeable situation for which it has only been possible to reduce the risk without completely eliminating it.
Risk
Precaution
Injuries and or crushing during the loading and or
unloading of the cans.
Use protective gloves and safety shoes during loading and
unloading of the cans.
Eyes damage due to paint splashes.
Use protective glasses.
Improper actions during the agitation cycle.
Don't load or unload cans during the agitation.
Don't put your hands, or tools / items, in the agitation zone
during the normal operation cycle.
The dispenser is designed to handle colorant / pastes of various types. Prior to their use, follow
the instructions warning and safety instruction on each individual can / package, and on the
data sheet issued by the producer.
MAINTENANCE ZONE
0.5MT
.
1.4M
T.
0.5MT
.
OPERATOR ZONE
(DRIVER PROGRAMMING)
OPERATOR ZONE
LOADING AND UNLOADING
0.2MT.
1.4M
T.
0.5MT
.

Sirio HH
Use and maintenance manual
Page 10 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
3.6 Symbols shown on the eqiupmet
Danger electrical hazard.
Is forbidden to carry out work on the equipment under voltage.
Is forbidden to operate on the electrical system without authorizations.
Danger gear in movements.
Forbidden to load or unload the cans during the agitation cycle.
It is mandatory to read carefully the instruction manual, before carry out any operations on the
equipment.
It is mandatory to provide the grounding of the electrical system.
3.7 Intended use of the equipment
The unique feature of this equipment is to maintain homogeneous, over time, the colorants contained in the
cans (provided with suitable lids provided separately from Tecmec).
3.8 Non intended use
Any other use of this equipment that are not described in this manual are considered improper and therefore
prohibited.
In particular it is forbidden:
Load or unload the cans during the agitation cycle / process.
During this process the Led warning is clearly visible on the control panel.
Any kind of manumission or unauthorized intervention on the electrical control panel.
Access the motor compartment by unauthorized personnel, and in any case when the plug for the main
power is connected.
Removing the protection from the motor compartment, if so only during the maintenance phase done
only by expert personnel.
In any case it is absolutely mandatory to remove the plug from the main electrical /power line
before executing any kind of maintenance.

Sirio HH
Use and maintenance manual
Page 11 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
4 TRANSPORT AND HANDLING
The equipment are packed in special cardboard boxes and transported on pallets.
Each box is labeled with: type of module, code, production order.
The identification label with the symbols, and the risks and residual risks is located on the front side of the
motor module panel.
In case of needs to move an operating equipment please follow the below points:
Always operate by following the instruction provided by existing accident prevention regulation.
Remove the shelf's, and place all the colorants cans in a appropriated place.
Place the dispenser on a pallet.
Move the pallets with appropriated means to the new destination.
Install the equipment by following the instructions.
For obvious safety reason it is forbidden to move the assembled equipment.
For movement over long distance, the equipment MUST be packed and secured on pallets, as
when it was delivered.

Sirio HH
Use and maintenance manual
Page 12 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
5 INSTALLATION
Warning
Consider the size and weights of the various components that will be moved.
Is fundamental constraint that the below mentioned installation steps are
carried out by two (2) person.
A
Remove the module from the box.
B
To avoid scratches lay down the
modue on the carton box.
C
Secure the extension support using
the M8 screws and nuts.
Screw without over tighten the 4 feet
and nuts.
Secure the control panel to the control
panel using the M4 screws.

Sirio HH
Use and maintenance manual
Page 13 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
D
Place the basement approximately 40
- 50Cm from the wall.
Verify that the floor is as flat as
possible, in case of differences use the
adjustable feet.
If this procedure is not carried out, the result could lead to noise, malfunctions, abnormal wear
of moving parts, and pose risks to the end user.
E
Introduce the shaft with the joint in
the reducer seat / location.
F
Introduce the drive shaft in to the
gear placed on the shelf, and then in
to the reducer joint crossing the
plastic protections.
Tighten the grain / screw of the joint
with the supplied key.
Slide the protections between them,
until they go in contact with the
structure.

Sirio HH
Use and maintenance manual
Page 14 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
G
Overlap the modules that make up the
machine.
Fit /imbed the tabs in the lower
structure, and secure with the M6
screw and washer.
H
Connect the transmission shaft, in the
same way as for the basement.
Repeat the operation H for all the agitated modules.
I
Connect on the rear part of the
dispenser the various structure
modules, with the ground plate.

Sirio HH
Use and maintenance manual
Page 15 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
L*
Place the dispenser against a wall, or
or a similar structure to support the
wieght, and prevents overturning.
Verify the feets, and that the
dispenser is leveled, use a bubble
level.
If not, use the adjustment feets, once
done secure the feets with the nuts.
*If the dispenser contains more than
1 agitated column, go to point O.
M
Secure the structure against the wall
with the supplied brackets and
anchors.
It is mandatory to execute this operation.
Not performing the above operation carries risks for the end user.
N
Secure the frontpanel (optional) at the
top of the last module.

Sirio HH
Use and maintenance manual
Page 16 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
Additional operations for dispenser with 2 or more columns
O
Remove the plastic cap located on the
right side of the motor module.
Fit the over turning extensions on the
module without the motor.
Locate , place side by side the
module without the motor, to the one
with the motor already secured
against the wall.
P
Remove the front panel of the
basement
Secure the two structure using
toothed washer and M6 srews.
Q
Connect the reducers through the
shaft and transmission joints.
R
Overlap and secure the successive
modules as step G-H-I-L.

Sirio HH
Use and maintenance manual
Page 17 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
S
Connect the two columns with the M6
screws and nuts, using the holes in
the module posts.
T
Complete the installation by
performing points Mand N.

Sirio HH
Use and maintenance manual
Page 18 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
6 USE
6.1 Operation instruction and electrical panel settings
The mixing machine is controlled by a electrical panel with internal CPU, that will generate the signal / input
to the agitation motor. The control panel is located in the right shoulder of the machine.
START BUTTON
Enables to start the motor in the cyclical function
based on the setted time (default: 20 min. ON, 240
min OFF)
STOP BUTTON
Stops the motor and the cyclical function.
EMERGENCY BUTTON
Will stop the motor, but will maintain the electrical
panel powered. To restart the motor and the cyclical
function, turn the emergency button clockwise, and
press the start button.
LiGHT INDICATION
Green Led = Dispenser powered ( tension present )
Red Led flashing and Green Led off = Motore in rotazione e macchina in fase di agitazione
Red and Green Led fixed light = Cycle mode active ( agitation motor off ready to start )
Note:
To restart the motor during the pause period, press the red STOP button, wait a few seconds
and press the green START button.
Led
Green
Led
Red
Start
Stop
Emergency

Sirio HH
Use and maintenance manual
Page 19 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
6.2 Costumized agitation and pause settings
The factory setting is setted as follow: 20 minutes agitation 240 minutes pause.
In case of necessity to modify the jumper on the electrical board see below
Availables agitation times : 10-15-25 min
Availables pauses times : 60-120-180-300-360-420-480 min
6.3 Loading and unloading of cans
Add or remove the cans from the respective location only when the machined is turned off.
When placing the can make sure that the lid is properly positioned. The reference point are 2: the spout
against the anti rotation "nail", and the fork against the reference points.

Sirio HH
Use and maintenance manual
Page 20 of 28
Instruction n° 192 - Rev. 02 of 06/07/2016
EN
Copyright © 2016 Tecmec S.r.l. Translated from the original instructions
7 MAINTENANCE
7.1 Ordinary maintenance
To extend the life time of the equipment, the Siro HH needs some flew precaution:
Verify every morning that the power lights in ON.
Verify that all the lids of the cans / tins are properly placed in the agitation zone.
In case of liquids spill, disconnect the equipment from the main electrical line, clean immediately the
area by using the proper products.
Leave the equipment in always operation mode, even during the evening and weekends , in order to
keep the products always ready to be used.
Verify every six months the correct tightening of the transmission, transmission joints, and the
proper tension of the motor belt.
Verify every months the functionality of the emergency button by following the below steps:
1- Press the button during any operation phase, verify that the lights on the control panel are
switched off, and in case of agitation that the motor will stop.
2- Once the procedure is done, restore the equipment by pressing the START button.
For any other kind of issues, or doubts, please contact the Customer Service Dep. in Tecmec.
7.2 Non use periods
In case that the equipment will be switched off, due to a prolonged period of non-use, to avoid a overload
issues on the motor it is necessary to proceed as follow:
Remove all the cans/tins from the shelf's, execute a mixing trough a mixer / shaker or in alternative
a manual mixing, and verify any eventual consistency problem.
In group of 2-3 locate the cans on the equipment, and mix them for at least 5 minutes.
Stop the agitation, and add other cans/tints for the mixing cycle.
Proceed as above until all the cans/tins are stored in the equipment.
In case of power failure, verify the reason, once restored the situation, restart the agitation cycle by pressing
the START button, in order to always ensure a good homogenization of the product.
During the loading and unloading of the cans, stop the agitation cycle by pressing the red STOP button.