Tecnar accuraspray 4.0 User manual

1. Installing the sensor head
Where to install
Install the sensor head in the spray booth where
the robot (spray gun) can easily reach it. It should be
a permanent place so the robot can repeatedly reach
the sensor head. Also ensure that the sensor head
does not interfere with normal spraying operations.
Unpacking the parts
The box should contain the following items:
1. Sensor head
2. Controller
3. Substrate pyrometer and its support bracket (optional)
4. Air filter and hoses
5. Controller power cable
6. Communication cable between the head and controller
7. Wi-Fi antennas
8. Spare fuses (not pictured below)
9. Neutral density filters (not pictured below)
10. Calibration sheets (not pictured below)
Carefully open the box,
remove the content
pictured above and
set it on a work surface.
Before
you begin
1. Installing the sensor head
1
2
3
4
5
6
7
4.0
Quick set-up guide
Online monitoring of thermal spray
processes for the shop floor

6. Accessing the user interface
4. Installing the controller
Status
LED
5. Adjusting the spray gun position
3. Adjusting the sensor head
Where to install
Install the controller outside
the spray booth.
Installation
procedure
Install the Wi-Fi
antennas on
the controller.
Connect the sensor head
communication cable.
Connect the power cable
to the controller and plug
into a power socket. Flip
the Accuraspray controller
power switch to ON.
Power
outlet
Power
switch
Communication
cable
Wait until the
status LED
turns green.
Activate the
alignment beam
using the push
button located
at the back
of the sensor.
The Accuraspray 4.0 user interface is accessible via a web browser but it
is not actually hosted on the internet. It is streamed from the Accuraspray
controller. We recommend using Google Chrome for optimal performance.
Go to the normal Wi-Fi menu on your computer or tablet and look for “Accura
4.0 – serial number”. The password to access the Wi-Fi is “accura.wifi”.
Open your browser and enter the URL: http://accurag4-00000000/ to
connect to the Accuraspray user interface. Replace the zeros with the serial
number of the unit you are trying to connect. The serial number consists of 8
digits which can be found in the Wi-Fi network name or under the controller.
Bring the spray gun near the sensor
head as shown on the schematic on
the right. The sensor measurement
point is normally set to your
standard process spray distance.
The distance between
the front of the sensor head
and the spray torch axis
should be adjusted to 200 mm.
Standard spray
distance
Sensor
working
distance:
200 mm
2. Installation procedure
Install the sensor head,
using the 4 mounting
holes, on a sturdy
mounting plate
that does not
vibrate or
move during
spraying.
Provide
access
Supplied
by the user
Supplied
with the
Accuraspray 4.0 Wi-Fi
antennas
Connect the
compressed air
supply and the
communication cable
to the sensor head.
Pull the other end of
the communication
cable out of the
spray booth.
Connect the air
hose to the
booth air supply.
Air supply
Communicaton
cable
Alignment
beam switch
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