Tektronix PDR100 User manual

Installation Manual
Profile
PDR 100
9GB Disk Drive Upgrade
Tektronix, Inc.
PO Box 1000
Wilsonville, OR 97070-1000 USA
1-800-547-8949 (USA and Canada)
1-503-682-7300
http://www.tek.com

Copyright 1997 Tektronix, Inc. Wilsonville, Oregon.
Printed in the United States of America or the United Kingdom. All rights reserved. This document may not be copied
in whole or in part, or otherwise reproduced except as specifically permitted under U.S. copyright law, without the
prior written consent of Tektronix, Inc., P.O. Box 1000, Wilsonville, Oregon 97070-1000 USA.
TEKTRONIX, TEK, and Profile are registered trademarks of Tektronix, Inc. Other trade names used in this document
are trademarks or registered trademarks of the manufacturers or vendors of the associated products.
Manual Revision Status
Product: PDR 100 9GB Disk Drive Upgrade
Rev Date Description
December, 1997 Initial Issue, Manual P/N 070-9686-00

PDR 100 9GB Disk Drive Upgrade iii
Tektronix Product Support
You can get technical assistance, check on the status of problems, or report
new problems by contacting our Product Support Group.
United States and Canada
Monday–Friday 5:30AM–5:00PM Pacific Time [phone]
Europe
Monday–Friday 9:00AM–5:30PM
Email: [email protected]
Asia and South America
World Wide
24-hour Emergency Hotline [phone] (Contract and warranty
customers)
World Wide Web http://www.tek.com/Profile/Support
FTP Site ftp.tek.com
Email [email protected]
Users Group [email protected]
Austria 222-799-3535 Netherlands 010-495-4255
Belgium 02-714-3401 Norway 22-83-85-69
Denmark 3543-5259 Spain 91-564-4692
Finland 161-691-98559 Sweden 08-679-8419
Germany 069-935-25001 Switzerland 041-210-6009
Italy 44-1908-681-706 United Kingdom 01908-681-703
Luxembourg 400-848 Other 44-1908-681-703
Australia 61-2-888-7066 Korea 82-2-528-5299
Brazil 55-11-543-1911 Mexico 52-5-666-6333
Hong Kong 852-2585-6688 Singapore 65-356-3900
Japan 81-3-3448-3111 Taiwan 886-2-765-6362

iv PDR 100 9GB Disk Drive Upgrade

Safety Summaries
PDR 100 9GB Disk Drive Upgrade v
WARNING: These instructions are for use by qualified
service personnel only. To avoid personal injury, do not
perform any servicing unless you are qualified to do so.
Refer to all safety summaries before performing service.
General Safety Summary
Review the following safety precautions to avoid injury and
prevent damage to this product or any products connected to
it.
Only qualified personnel should perform service procedures.
Injury Precautions
Do Not Operate
Without Covers To avoid electric shock or fire hazard, do not operate this
product with covers or panels removed.
Do Not Operate in
Wet/Damp
Conditions
To avoid electric shock, do not operate this product in wet or
damp conditions.
Do Not Operate in an
Explosive
Atmosphere
To avoid injury or fire hazard, do not operate this product in
an explosive atmosphere.
Avoid Exposed
Circuitry To avoid injury, remove jewelry such as rings, watches, and
other metallic objects. Do not touch exposed connections and
components when power is present.
Product Damage Precautions
Provide Proper
Ventilation To prevent product overheating, provide proper ventilation.
Do Not Operate with
Suspected Failures If you suspect there is damage to this product, have it
inspected by qualified service personnel.
!

vi PDR 100 9GB Disk Drive Upgrade
Safety Terms and Symbols
Terms in This
Manual These terms may appear in this manual:
WARNING: Warning statements identify conditions or practices
that can result in personal injury or loss of life.
CAUTION: Caution statements identify conditions or practices
that can result in damage to the equipment or other property.
Terms on the
Product These terms may appear on the product:
DANGER indicates a personal injury hazard immediately
accessible as one reads the marking.
WARNING indicates a personal injury hazard not immediately
accessible as you read the marking.
CAUTION indicates a hazard to property including the product.
Symbols on the
Product The following symbols may appear on the product:
DANGER high voltage
Protective ground (earth) terminal
ATTENTION – refer to manual
!
!
!
Safety Summaries
!
!
!

Service Safety Summary
PDR 100 9GB Disk Drive Upgrade vii
Service Safety Summary
Do Not Service
Alone Do not perform internal service or adjustment of this product
unless another person capable of rendering first aid and
resuscitation is present.
Disconnect Power To avoid electric shock, disconnect the main power by means of
the power cord or, if provided, the power switch.
Use Care When
Servicing with
Power On
Dangerous voltages or currents may exist in this product.
Disconnect power and remove battery (if applicable) before
removing protective panels, soldering, or replacing components.
To avoid electric shock, do not touch exposed connections.

viii PDR 100 9GB Disk Drive Upgrade
Certifications and Compliances
FCC Emission
Control This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a
commercialenvironment.Thisequipmentgenerates,uses,andcan
radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the
interference at his own expense. Changes or modifications not
expressly approved by Tektronix can affect emission compliance
and could void the user’s authority to operate this equipment.
Canadian EMC
Notice of
Compliance
This digital apparatus does not exceed the Class A limits for radio
noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of
Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques
dépassant les limites applicables aux appareils numériques de la
classe A préscrites dans le Règlement sur le brouillage
radioélectrique édicté par le ministère des Communications du
Canada.
EN55022 Class A
Warning Forproducts thatcomply withClass A.In adomestic environment
this product may cause radio interference in which case the user
may be required to take adequate measures.
Certifications and Compliances

Certification
PDR 100 9GB Disk Drive Upgrade ix
Certification
Category Standard
Safety Designed/tested for compliance with:
UL1950 – Safety of Information Technology Equipment, including Electrical
Business Equipment (Third Edition, 1995)
IEC 950 – Safety of Information Technology Equipment, including Electrical
Business Equipment (Second edition, 1991)
CAN/CSA C22.2, No. 950-95 – Safety of Information Technology Equipment,
including Electrical Business Equipment
EN60950 –Safety of Information Technology Equipment, including Electrical
Business Equipment

xPDR 100 9GB Disk Drive Upgrade
Certifications and Compliances

PDR 100 9GB Disk Drive Upgrade 1
PDR100 9GB Disk Drive Upgrade
Introduction
This upgrade to the PDR100 replaces the 4.5GB hard disks with 9GB hard
disks, thus doubling the storage capacity of the PDR100. This installation
manual includes instructions for:
1. Removing the 4.5GB drives and the disk drive tray.
2. Installing the new disk drive tray and 9GB disk drives.
3. Rebuilding the Disk File System.
Upgrading the PDR100 with 9GB drives involves extensive disassembly of
your Profile System. The procedures in this manual move step-by-step through
the disassembly and re-assembly processes to aid you in successfully installing
the upgrade kit. Tektronix recommends that you remove the PDR100 from the
rack and place on a suitable work surface. This allows easier access to the
Profile chassis.
Related Documents
The following lists related documents:
• PDR100 Installation Manual
• PDR100 Service Manual
• Profile Family User Manual
System Requirements
The Profile software installed in the PDR100 must be version 2.2 or higher. To
check the software version installed in your PDR 100, use the Help | About
command like the one shown for the VdrPanel in Figure 1. The software version
is listed in the Product Version field in the displayed window.
.
Figure 1. Checking the Software Version

9GB Disk Drive Upgrade
2PDR 100 9GB Disk Drive Upgrade
Kit Contents
In addition to these instructions, the PDR100 9GB Disk Drive Upgrade kit
includes the following:
• Eight 9GB disk drives assembled in eight disk drive caddies
• One SCSI backplane
• One disk drive tray
• Two DC power cables
• Two SCSI cables
• Two LED cables
• One front top cover replacement
• Five cable ties
• Any additional screws required to install the upgrade
Tools Required
Installing the upgrade requires tools listed below which are not provided.
• Torx screwdriver with T8, T10, T15, and T20 tips
• Diagonal cutters
• ESD grounding straps

Electrostatic Precautions
PDR 100 9GB Disk Drive Upgrade 3
Electrostatic Precautions
CAUTION: This product contains components that are highly sensitive to
electrostatic discharge. To protect these components from damage and to
maintain product reliability, take the following precautions when handling
the components:
• Handle all circuit boards in a static-protected area capable of controlling
static charge on conductive materials, people, and non-conductive
materials. Static-protected areas include non-static table tops and
non-static floor mats.
• Handle the circuit boards only by the edges. Avoid touching the printed
wires on the back of the circuit board as much as possible.
• Leave the board in its static-shielded bag until you are ready to install the
board.
• Media disk drives are very sensitive to shock and vibration. To prevent
damage, do not drop or bang a drive when handling. Do not stack drives
upon each other.
• Media disk drives are also very sensitive to electrostatic discharge (ESD),
particularly the SCSI connector. To prevent damage, take ESD
precautions when handling the drives. Also, when returning them, the
drives should only be transported and stored in the ESD bags they were
shipped in.
!
!

9GB Disk Drive Upgrade
4PDR 100 9GB Disk Drive Upgrade
Installation Procedures
The procedures that follow take you step-by-step through the installation of the
9-GB Disk Drive Upgrade into the PDR100. The tasks involved in the physical
installation of this upgrade are:
• Disassembling the PDR100 to remove the old 4.5GB disk drives
• Installing the new 9GB disk drives
• Re-assembling the PDR100
When you complete the physical installation, proceed to the Verification
Procedure to complete the installation.
NOTE: Do not discard any items unless specifically instructed to do
so.
Before You Begin
Tektronix recommends that you remove the PDR100 from the rack and place
on a suitable work surface such as a table or workbench. The instructions that
follow assume that the PDR100 is resting on a flat, level surface.
WARNING: The PDR100 is too heavy for one person to remove from an
equipment rack. To avoid possible injury, get help when removing the
PDR100 from the rack.
1. Shut down the PDR100 and unplug the power cord and disconnect all cables
from the rear panel.
2. Loosen the front panel retaining screw and pull the chassis out until the slide
stop latches engage.
3. Press the stop latch buttons (visible in the stop latch holes) and with a helper,
carefully slide the chassis free of the rack and place on a suitable work surface.
!
!

Disassembling the PDR100
PDR 100 9GB Disk Drive Upgrade 5
Disassembling the PDR100
This section covers the disassembly required to prepare the PDR100 for
installation of the new disk drives and tray. The tasks described are removal of:
• the bottom drive tray screws
• the top covers
• the Reference Genlock and RS-422 boards
• the power supply shield
• the old disk drive cables
• the fan tray
• the old LED cables (if they don’t have EMI suppression beads)
• the old disk drive tray with its drives.

9GB Disk Drive Upgrade
6PDR 100 9GB Disk Drive Upgrade
Removing the Bottom Drive Tray Screws
You must remove the bottom drive tray screws to remove the old drive tray
from the PDR100 chassis. You’ll find it easier to remove the screws before you
remove the top covers.
Follow this procedure to remove the bottom drive tray screws.
1. Carefully tip the PDR100 up on its side to expose the bottom of the chassis.
2. Using a Torx tool with the T10 tip, remove the four drive tray screws from the
bottom of the chassis as shown in Figure 2.
Figure 2. Removing the bottom drive tray screws
9686-1

Disassembling the PDR100
PDR 100 9GB Disk Drive Upgrade 7
Removing the Top Covers
Access to the interior of the chassis requires removal of both top chassis covers.
To remove the top covers, use the Torx tool with the T10 tip and:
1. Remove the screws which secure the front cover to the chassis. See Figure 3.
The front cover (➊in Figure 4) must be removed first since its rear edge
overlaps the front edge of the rear cover. Discard the front cover.
2. Remove the screws which secure the front cover to the chassis.(➋in Figure 3).
Set the rear cover aside.
Figure 3. Removing the top covers
2
1
9496-1

9GB Disk Drive Upgrade
8PDR 100 9GB Disk Drive Upgrade
Removing Hold-downs
There are two hold-down brackets located in the circuit board area that must be
removed in order to remove and replace circuit boards, the fan tray, and the power
supply shield. Figure 4 shows these brackets.
To remove the hold-down brackets:
1. Use the Torx tool with the T10 tip to remove the screw (➊in Figure 4) which
secures the rear hold-down bracket.
2. Lift the hold-down bracket (➋in Figure 4) up and out of the chassis and set
it aside.
3. Use the Torx tool with the T10 tip to remove the screw (➌in Figure 4)
which secures the front hold-down bracket.
4. Lift the hold-down bracket (➍in Figure 4) up and out of the chassis and set
it aside.

Disassembling the PDR100
PDR 100 9GB Disk Drive Upgrade 9
Figure 4. Removing the circuit board hold-downs
9675-2
1
3
4
2

9GB Disk Drive Upgrade
10 PDR 100 9GB Disk Drive Upgrade
Disconnecting the SCSI Cables
The existing PDR100 SCSI cables are not used to connect to the new media
drives. You will remove the old cables from the system when you remove the
old media drives. Disconnecting the old SCSI cables from the master and slave
disk recorder boards will also allow you to remove the reference genlock and
RS-422 boards. To disconnect the old SCSI cables:
Figure 5. Disconnecting the SCSI cables
1. Carefully pull up on the SCSI A and SCSI B connectors to disconnect them
from the master and slave disk recorder boards respectively as shown in
Figure 5.
2. Free the old SCSI cables from the hold-downs on the top of the power supply.
3. Carefully cut and remove all cable ties that secure the old SCSI cables to other
cables, or to the chassis. You must also cut and remove other wire ties that
secure cabling running to the fan tray board and the fan tray in the same area.
9686-20
SCSI A
SCSI B