Telemark PROGRAMMABLE SWEEP User manual

PROGRAMMABLE SWEEP
INSTRUCTION MANUAL
Copyright ©TELEMARK, 1995-2020 –All rights reserved
Manual Rev 1.0.0 June 2020
telemark.com
This manual is for software version 1.11.20159 and above.
Current interface and software options might be different. Contact manufacturer for current manual
release if the software interface or functions are different from this manual or download the current
version of this manual at
https://telemark.com/e-beam-power-supplies/sweep-controllers/
Brand and product names are trademarks or registered trademarks of their respective companies

Programmable Sweep Instruction Manual
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TABLE OF CONTENTS
1INTRODUCTION..........................................................................7
1.1 Intended Use.........................................................................................7
1.2 Liabilities and Warranty .........................................................................7
1.3 Safety....................................................................................................8
1.3.1 Personnel Qualifications ........................................................................................ 8
1.3.2 Illustration of Residual Dangers ............................................................................. 8
1.4 General Safety Instructions ...................................................................9
2TECHNICAL DATA....................................................................11
2.1 General Data.......................................................................................11
2.1.1 Mechanical Data .................................................................................................. 11
2.1.2 Ambience ............................................................................................................. 12
2.1.3 Use and Operating Modes ................................................................................... 12
2.1.4 Standards............................................................................................................. 12
2.2 Mains Connection ...............................................................................13
2.3 Pack List..............................................................................................13
2.4 Specifications ......................................................................................14
2.5 Features..............................................................................................15
2.6 Interfaces ............................................................................................15
2.6.1 Input/Output Interface .......................................................................................... 15
3INSTALLATION .........................................................................16
3.1 Unpacking ...........................................................................................16
3.2 Mechanical Installation........................................................................16
3.2.1 Required components .......................................................................................... 17
3.3 Installation ...........................................................................................17
3.3.1 Rack Installation................................................................................................... 17
3.4 Controller Connecting .........................................................................18
3.4.1 Front Panel........................................................................................................... 18
3.4.2 Rear Panel ........................................................................................................... 19
3.4.3 Mains Connection ................................................................................................ 20
3.4.4 Grounding ............................................................................................................ 20

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3.4.5 Remote Control - J2............................................................................................. 22
3.4.6 Host –J1 .............................................................................................................. 23
3.4.7 Output - J3 ........................................................................................................... 23
3.5 List of Accessories or Supplies ...........................................................25
4USING THE PROGRAMMABLE SWEEP..................................26
4.1 Front Panel..........................................................................................26
4.1.1 Main Power Switch............................................................................................... 26
4.1.2 Power On LED indicator ...................................................................................... 27
4.1.3 Handheld.............................................................................................................. 27
4.1.4 LCD Touchscreen ................................................................................................ 27
4.2 Avatar Handheld .................................................................................27
4.2.1 Four-way and OK Momentary switch................................................................... 28
4.2.2 Joystick ................................................................................................................ 29
5CONFIGURATION .....................................................................30
5.1 Unlocking ............................................................................................30
5.2 Configure System................................................................................31
5.2.1 Screen Saver ....................................................................................................... 31
5.2.2 Input ..................................................................................................................... 31
5.2.3 Beam in Pocket (BIP)........................................................................................... 32
5.2.4 Angle Offset ......................................................................................................... 33
5.2.5 Lat/Long Flip ........................................................................................................ 33
5.2.6 Factory Service .................................................................................................... 33
5.3 Pattern Pocket Setup ..........................................................................34
5.4 Copy Pocket Setup .............................................................................35
5.5 Configure Pattern ................................................................................36
5.6 Display Tail Length..............................................................................37
5.7 Profile..................................................................................................37
5.8 Pattern Configuration Setup ................................................................39
5.8.1 Triangle ................................................................................................................ 39
5.8.2 Sine ...................................................................................................................... 40
5.8.3 Figure 8 ................................................................................................................ 41
5.8.4 Line ...................................................................................................................... 42
5.8.5 Circle .................................................................................................................... 42
5.8.6 Spiral .................................................................................................................... 43
5.8.7 Point ..................................................................................................................... 43
5.8.8 Programmable Shape .......................................................................................... 44

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5.9 Making Programmable Shapes ...........................................................44
5.9.1 Constant Velocity/Constant Dwell........................................................................ 46
6OPERATION..............................................................................48
6.1 General Operation...............................................................................48
6.1.1 Power-Up ............................................................................................................. 48
6.1.2 Power-Down......................................................................................................... 48
6.2 Pattern Selection.................................................................................49
6.3 Move Pattern.......................................................................................49
6.4 Run On/Off ..........................................................................................50
6.5 Remote On/Off ....................................................................................51
7MAINTENANCE AND SERVICE................................................53
7.1 Maintenance........................................................................................53
7.2 Cleaning..............................................................................................53
8STORAGE AND DISPOSAL......................................................54
8.1 Packaging ...........................................................................................54
8.2 Storage................................................................................................54
8.3 Disposal ..............................................................................................54
8.4 WEEE .................................................................................................54
9ERRORS AND WARNINGS ......................................................56
9.1 Error Codes.........................................................................................56
9.2 Interlock Fail........................................................................................57
10 WARRANTY CONDITIONS .......................................................58
10.1 Limited Warranty .................................................................................58

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TABLE OF FIGURES
Figure 1-1, Keep Foreign Material Out of the Programmable Sweep.............................. 9
Figure 2-1, Sweep Reference Dimensions.................................................................... 11
Figure 3-1, Front Panel Connection .............................................................................. 18
Figure 3-2, Avatar Sweep Handheld ............................................................................. 19
Figure 3-3, Rear panel Programmable Sweep Controller.............................................. 19
Figure 3-4, Three-conductor cable with protective ground (example) ........................... 20
Figure 3-5, Connections ................................................................................................ 21
Figure 3-6, Dsub25 pinouts ........................................................................................... 22
Figure 3-7, Host Port..................................................................................................... 23
Figure 3-8, Telemark standard Coil Wire Reference Code............................................ 23
Figure 3-9, Telemark Source Standard Direction Reference......................................... 24
Figure 3-10, Typical 8 pin Sweep/coil Installation ......................................................... 24
Figure 3-11, Typical 4 Pin Sweep/coil Installation ......................................................... 24
Figure 4-1 - Front Panel ................................................................................................ 26
Figure 4-2, Avatar Sweep Handheld ............................................................................. 27
Figure 4-3, Four way and OK switch Operation ............................................................ 28
Figure 5-1, Unlocking Screen........................................................................................ 30
Figure 5-2, Configure System ....................................................................................... 31
Figure 5-3, Beam in Pocket Setup ................................................................................ 32
Figure 5-4, Angle Offset Setup...................................................................................... 33
Figure 5-5, Lat/Long Flip Setup..................................................................................... 33
Figure 5-6, Select Pattern ............................................................................................. 34
Figure 5-7, Select Pattern Pocket Setup ....................................................................... 34
Figure 5-8, Setting the Pocket Center ........................................................................... 34
Figure 5-9, Setting Pocket Limits .................................................................................. 35
Figure 5-10, Copy Pocket Setup ................................................................................... 35
Figure 5-11, Select Configure Pattern........................................................................... 36
Figure 5-12, Select Shape............................................................................................. 36

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Figure 5-13, Select Shift Menu...................................................................................... 36
Figure 5-14, Positive Profile Representations ............................................................... 38
Figure 5-15, Setup Pattern, Triangle ............................................................................. 39
Figure 5-16, Setup Pattern, Sine................................................................................... 40
Figure 5-17, Setup Pattern, Figure 8............................................................................. 41
Figure 5-18, Setup Pattern, Line ................................................................................... 42
Figure 5-19, Setup Pattern, Circle................................................................................. 42
Figure 5-20, Setup Pattern, Spiral................................................................................. 43
Figure 5-21, Setup Pattern, Point.................................................................................. 43
Figure 5-22, Select Shape............................................................................................. 44
Figure 5-23, Setup Pattern ............................................................................................ 44
Figure 5-24, Programmable Shape Select .................................................................... 45
Figure 5-25, Shape Configure ....................................................................................... 45
Figure 5-26, Shape Edit ................................................................................................ 46
Figure 5-27, Constant Velocity Shown on Oscilloscope ................................................ 46
Figure 5-28, Constant Dwell Shown on Oscilloscope.................................................... 47
Figure 6-1, Touchscreen Display .................................................................................. 48
Figure 6-2, Pattern Selection......................................................................................... 49
Figure 6-3, Pattern Shift ................................................................................................ 49
Figure 6-4, Move Pattern, Joystick connected .............................................................. 49
Figure 6-5, Move Pattern, Joystick not Connected........................................................ 50
Figure 6-6, Run On/Off.................................................................................................. 50
Figure 6-7, Run Off, Joystick......................................................................................... 51
Figure 6-8, Remote, No Pattern .................................................................................... 52
Figure 6-9, Remote, Pattern Selected ........................................................................... 52
Figure 8-1, WEEE Symbol ............................................................................................ 55
Figure 9-1, Interlock Fail................................................................................................ 57

Programmable Sweep Instruction Manual INTRODUCTION
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1 INTRODUCTION
Please read this manual carefully to ensure optimum operating conditions right from
the start. This user manual handbook contains important information about the
functionality, installation, start-up and operation of the Model Programmable Sweep.
1.1 Intended Use
The Telemark Programmable Sweep is intended for use with electron beam (EB)
sources such as the Telemark line of EB sources and with other compatible EB
sources that use electromagnetic deflection or combinations of electromagnetic
deflection and permanent magnet focusing. The sweep output drives the latitude and
longitude (X, Y) coils of an electron beam source to move the beam spot.
The device is referred to as Programmable Sweep in the remainder of this manual.
1.2 Liabilities and Warranty
Telemark is not liable for damages resulting from improper use of the device and the
guarantee expires, if the user, or third party:
•ignores information contained in this manual,
•utilizes the product in a manner inconsistent with intended purpose,
•makes any modification or alteration of the product,
•unit should not be used with unauthorized accessories (compatible accessories,
types and models can be found in the product documentation)
Telemark reserves the right to make changes without prior notice. Illustrations may
vary depending on the version of the device.

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1.3 Safety
1.3.1 Personnel Qualifications
All work described in this document may only be carried out by persons who have
suitable technical training and the necessary experience or who have been instructed
by the end user of the product.
1.3.2 Illustration of Residual Dangers
This Operating Manual illustrates safety notes concerning residual dangers as
follows:
Information on preventing any kind of physical injury.
Information on preventing extensive equipment and environmental damage.
Information on correct handling or use. Disregarding safety notes can lead to
malfunctions or equipment damage.
Note: Indicates particularly important, but not safety-relevant information.
DANGER
!
WARNING
!
CAUTION
!

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1.4 General Safety Instructions
For all work you are going to do, adhere to the applicable safety regulations. Also
observe all safety notes given in this document and forward the information to all
other users of the product. Pay attention to the following safety notes:
Figure 1-1, Keep Foreign Material Out of the Programmable Sweep
Improper use.
Improper use can damage the Programmable Sweep.
Use the Programmable Sweep only as intended by the
manufacturer.
WARNING
!
Mains voltage.
Contact with live parts is extremely hazardous when any objects are
introduced, or any liquids penetrate the device.
Make sure that no objects enter the device. Keep the device dry.
DANGER
!

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Improper installation and operation data.
Improper installation and operation data may damage the
Programmable Sweep.
Strictly adhere to the stipulated installation and operation data.
WARNING
!

Programmable Sweep Instruction Manual TECHNICAL DATA
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2 TECHNICAL DATA
2.1 General Data
2.1.1 Mechanical Data
Dimensions:
19-inch (483mm) rack 2U, 3 1/2” (89mm)
high x 9 3/8” (238mm) deep, See Fig. 2-1
Net Weight:
10.6 lb. (4.8 kg)
Controller Installation: 19” Rack standard or Bench Top unit
Assembly: Connected outside of a high vacuum system to electron beam
source that is inside a high vacuum system.
Figure 2-1, Sweep Reference Dimensions

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2.1.2 Ambience
Temperature Storage: -20…+60 °C
Operation Temperature: +5…+40 °C
Relative Humidity: Max. 80 % (up to 31 °C), decreasing to
max. 50 % (above 40 °C)
Use indoor only
Altitude: max. 2000 m n.p.m.
The degree of dust standard: II
Humidity resistance: IP20
2.1.3 Use and Operating Modes
There are two common operation modes:
1. Manual control, with the touchscreen on the front panel
2. Hardware remote control with I/O interface
This mode is active by pressing the Remote button on the touchscreen. In this mode
the only button available on the touchscreen is to return to manual mode.
2.1.4 Standards
Conformity with the Directive relating to electrical equipment designed for use within
certain voltage limits 73/23/EWG
Conformity with the Directive relating to electromagnetic compatibility 89/336/EWG
Harmonized and international/national standards and specifications:
EN 61010-1 (Safety requirements for electrical equipment for measurement, control
and laboratory use)
EN 61000-6-2 (Electromagnetic compatibility generic immunity standard)
EN 61000-6-3 (Electromagnetic compatibility generic emission standard)

Programmable Sweep Instruction Manual TECHNICAL DATA
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2.2 Mains Connection
Voltage: 90 to 264 VAC, 1 phase operation
Frequency: 47 - 63 Hz
Current consumption: Max. 0.4 A at 120V, Max. 0.4 A at 230V
Power consumption: Max. 17 W
Overvoltage category II
Protection class 1
Connection US
appliance connector IEC 320 C14
Fuse Slow Blow, 5 A, 250 V, 5mm x 20mm
2.3 Pack List
Part No.
Quantity
Description
122-4003-1
1
Cable Kit, Programmable
Sweep
135-0301-2
1
Digital Sweep Ship Fuse Kit
135-0501-1
1
Assembly, Sweep Handheld,
Avatar Joystick
135-0700-2
or
135-0700-2
1
Chassis Assembly,
Programmable Sweep
Programmable Sweep chassis is either 135-0700-1, Programmable Sweep, 1.5 Amp
or 135-0700-2 Programmable Sweep, 3.0 Amp

Programmable Sweep Instruction Manual TECHNICAL DATA
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122-4003-1, Cable Kit, Programmable Sweep
Part No.
Quantity
Description
122-0108-1
1
Cable, Sweep (XY), 3p
Philmore/Loose 25 ft.
122-1112-1
1
Cable, Sweep Joystick 9 pin D,
10 feet
122-3230-1
1
Cable, USB 2.0 A to B, 3 ft LP
124-0925-7
1
Connector Kit, 25 Pin, D-Sub F,
w/ Intlk loop
376-9010-1
1
Power Cord
2.4 Specifications
Electrical
Input Supply Voltage
90 to 264 Vac (47 …. 63 Hz), 1 phase operation *
Input Current
Max 0.4A
Mode of operation
Electron beam source pocket sweeping with one of five
shapes
Methods of control
Local or remote through Communication Interface
Dimensions
Controller dimensions: 19-inch (483mm) rack 2U, 3
1/2” (89mm) high x 9 3/8” (238mm) deep
Weight
Net Weight: 10.6 lb. (4.8 kg)

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I/O control
Analog Interface
25 Dsub female connector, 9 Inputs: 75V reverse
breakdown
Passive Mode (contact closure)
Outputs: 3 relay contacts NO @ max 1A, 24 DC or AC
2.5 Features
The Sweep outputs user adjustable patterns to EB sources. A Sweep is needed for
positioning and moving the e-beam around the source's crucible pocket in a defined
pattern. The beam movement helps heat (and evaporate) the crucible pocket’s
material more evenly. Sweeping is accomplished by running current through
magnetic coils next to the crucible pocket. One output runs to each of two coils
(latitude and longitudinal), which are placed perpendicularly to each other. Their
magnetic fields affect the position/motion of the electron beam.
A simple front panel touch screen color LCD (liquid crystal display) and handheld
joystick interface is used to configure and run EB sweep patterns. The LCD display
allows for easy visualization of each pattern. The LCD panel prompts the user
through the various steps of a normal operation.
2.6 Interfaces
2.6.1 Input/Output Interface
Connector: D-Sub 25 male connector
Refer to chapter 3.6.5 for details
No of Digital Inputs: 9 –Inputs are contact closure to sweep reference. Input
voltages greater than 5VDC may damage the Programmable Sweep.
Response time: 100 ms max
No of Digital Outputs: 3 –Relay; 50V maximum compliant
Response time: 100 ms max

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3 INSTALLATION
3.1 Unpacking
1. Visually inspect the transport packaging for signs of external damage
2. Unpack the Programmable Sweep and put the packaging material aside
Note: Keep the packaging material for later use. The Programmable Sweep must be
stored
and transported in the original packaging material only.
3. Examine the Programmable Sweep for completeness
4. Visually inspect the Programmable Sweep for signs of damage
Damaged product.
Putting a damaged product into operation can be extremely
dangerous.
Never attempt to put a damaged product into operation. Secure the
damaged product from unintended operation. Send a damage report
to the haulage company or the insurer.
3.2 Mechanical Installation
Programmable Sweep can be used in the following ways: as a bench top device,
mounted in a control panel or mounted in a 19 "rack. In each case, consider the
following important safety information:
DANGER
!

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The temperature of the environment.
Exceeding the allowable temperature of the device may damage
the unit.
Make sure that the maximum permissible ambient temperature is
not exceeded, and the air can circulate freely through the
ventilation slots. Do not expose the device to direct sunlight.
3.2.1 Required components
The following is the minimum list of components required for setting up the sweep for
safe operation.
•Electron beam source with an electromagnetic coil in working order.
•Vacuum system.
•19-inch rack with 115/230VAC, 50/60 Hz power to house the controller.
•Cable from ground on chamber to ground stud on sweep controller.
3.3 Installation
The Electron Beam source (EB source) Sweep is designed to be mounted in a
standard 19-inch electronic instrument cabinet. Other suitable places on a vacuum
system may be used. The installation procedures are described below.
3.3.1 Rack Installation
The Programmable Sweep is designed for installation into a rack according to DIN 41
494 (19", 2 HU).
WARNING
!

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Ambient temperature.
Exceeding the maximum permitted ambient temperature may damage
the device.
Make sure that the maximum permitted ambient temperature is not
exceeded. Do not expose the device to direct sunlight.
Protection class of the rack.
If the product is installed in a rack, it is likely to lower the protection class
of the rack (protection from foreign bodies and water) e.g. according to
the EN 60204-1 regulations for switching cabinets.
Take appropriate measures to restore the required protection class of
the rack.
3.4 Controller Connecting
Figure 3-1, Front Panel Connection
3.4.1 Front Panel
A –Handheld, Avatar Joystick Sweep Remote Control Connection
The Handheld can be used when needed and removed when not needed.
WARNING
!
DANGER
!

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Figure 3-2, Avatar Sweep Handheld
3.4.2 Rear Panel
Figure 3-3, Rear panel Programmable Sweep Controller
A –Sweep Output (see chapter 3.4.7 for details)
B –Main power socket IEC C13 (see chapter 3.4.3 for details)
C –Remote Control, Input/Output interface connector Dsub 25 female (see chapter
3.4.5 for details)
D –USB connector, Type B (see chapter 3.4.6 for details)
E –Fuses
F –Grounding screw (see chapter 3.4.4 for details)
The configuration of the available connections and photographs of cables is
described in the following sections.

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3.4.3 Mains Connection
The mains connection is designed for a mains cable which contains IEC 320
connector on the device side. A mains cable is supplied with the device. If the plug is
not compatible with your wall socket, you should replace it with a suitable mains
cable:
Three-conductor cable with protective ground
Conductor cross-section 3x1.5 mm2or larger
Figure 3-4, Three-conductor cable with protective ground (example)
Mains power.
Improperly grounded devices can be extremely dangerous in the event
of a fault. Use three-wire mains or extension cables with protective
ground only. Plug the mains cable into wall sockets with protective
ground only.
1. Connect the appliance connector of the mains cord with the mains connection of
the device
2. Connect the plug of the mains cable with the wall socket
Note:
If the device is installed in a switching cabinet, the mains power can be supplied via a
switchable central power distributor.
3.4.4 Grounding
Grounding screw (Fig. 3-3, the reference F) should be used to connect the
Programmable Sweep with the main grounding system in which it operates. It is
recommended to use a cable with a minimum section of 2.5 mm2
DANGER
!