Temsa TS30 2012 User manual

V
INTERCITY
9020-135Y
TMSF6L, TMUF6L
Manuale Collegamenti Elettrici
Value in motion
TOURING
9020-218Y Rev.-01
APLR5L1
Electronics and wiring manual
TS30

TEMSA Note: TS30
CONTENTS
Foreword ...................................................................................... 00
Power Sysem................................................................................ 01
Emergency Stop & Flasher & Starter Safety Systems .............. 02
Engine Control System ............................................................... 03
Engine Water Cooling & Motorfan Systems............................. 04
Transmission & Retarder Systems.............................................. 05
Multiplex Sysem .......................................................................... 06
Displays and Instruments Systems ............................................ 07
Brake System ............................................................................... 08
ABS & ASR System........................................................................ 09
Air Suspension System................................................................ 10
Door Systems............................................................................... 11
Air Condition System .................................................................. 12
Window and Mirror Systems...................................................... 14
Wiper and Washer Systems........................................................ 15
Lights System............................................................................... 16
Audio-Video & GPS-Navigation Systems.................................... 17
Accessories................................................................................... 18
Fire Warning System .................................................................. 19
WC Unit System........................................................................... 20
Reverse Gear Buzzer Systems .................................................... 22
Air Circulation Sistem( in luggage)............................................ 25
Driver Panel Switches Power (cables)....................................... 26
Invertor System 24V-DC/~110V-AC.......................................... 30
Appendix

PAGE REVISION CONTROL TABLE
V: TS-30
V: APLR5L1
W: 9020-218Y
W: 24.08.2012
PAGE REVISION CONTROL TABLE
REVISION
PAGE
REVISION
DATE
REVISION
NO
SERVICE
BULLETIN NO
DESCRIPTION
TEMSA TS-30
12.04.A.w-6 and
12.04.A.w-7 10.12.2012 01 Added Description
17.04.B.w-1 10.12.2012 01 REI Update genel diagram
17.04.B.w-1 10.12.2012 01 Speaker connected and impedance value has changed

Note: TEMSA TS3000A-1
The Aim of this User’s Manual
The Electrical Wiring Manual is prepared to explain
how to service your vehicle in the safest and most
efcient way.
Safety instructions given in this manual are intended
to protect persons and properties.
Therefore, before operating the vehicle or before
carrying out any maintenance work, read this
manual completely and carefully.
Any injury or damage arisen from noncompliance
with the safety instructions given in this manual is
the responsibility of thet vehicle’s owner.
This manual is intended to be used commonly for all
variants of TOURMALIN CUMMINS EURO 5. Therefore
some properties of your vehicle may not comply
with those indicated in this manual.
Service and Maintenance
The service and maintenance operations should be
carried out by authorized services and be in compli-
ance with TEMSA directives.
00.1.1 General Information
Use of Genuine Parts and Accessories
For a safer and longer service life of the vehicle, use
only TEMSA genuine spare parts, accessories or parts
which have been approved and tested by TEMSA.
All genuine parts have been approved by TEMSA
by means of testing their reliability, endurance and
safety factors.
TEMSA does not take any responsibility for any injury
or damage due to use of non-approved third party
products.
Any alteration of the vehicle may interfere with
safety features built into the vehicle and may lead to
an accident resulting in serious injury or death.
WARNING
Technical information and properties of
the vehicles stated within this Electrical
Wiring Manual are valid on the date of
issue. TEMSA reserves the right to make
any necessary changes to the features of
its products without giving any advance
notice.

TEMSA Note: 00
TS35 00A-2
00.1.2 Tools
General Tools
Multimeter
Mitsubishi Diagnostic Tool ( MUT III )
DAF Engine Diagnostic Tool ( DAVIE )
KIBES K-Line Interface CableMAN Engine Diagnostic Tool ( MANCAT )
Connection WireCAT Engine Diagnostic Tool ( CATET )

Note: TEMSA TS35
00A-3
00.1.3 Warnings
CAUTION
This symbol is used in conditions which may
cause damage or injury if necessary measures
are not taken.
WARNING
This symbol is used in conditions which may
cause severe damage or fatal injury if necessary
measures are not taken.
DANGER
This symbol is used to indicate danger.
VISUAL INSPECTION
This symbol is used to inform the user that a
visual inspection is necessary.
Symbol List
Operating Instructions in this manual includes the
folowing symbols, warning words and signs:

TEMSA Note: 00
TS35 00A-4
00.1.3 Warnings
WARNING
Todisconnectaconnectorneverpulltheharness.
Safety Precautions
The following safety instructions must be strictly
observed.
2. To disconnect locking type connectors push it in
the direction indicated by an arrow.
1. Hold the connector.
3. To connect a lock type connector, plug it until a
click is heard.

Note: TEMSA TS35
00A-5
00.1.4 Control Units Handling
& Repair Precautions
CAUTION
Observethefollowingprecautions when handling
or servicing the control units (Engine EDC, Re-
tarder ECU, etc.).
a) Make sure that the control units does not
contact directly with rain-water, car-washing
water etc. If the control units soaks, wipe it
immediately.
b) Avoid unnecessary removal or painting of the
cover.
c) To remove the control unit from the vehicle,
follow steps mentioned in the page 0-08.
d) Apply arc welding for the repair of the vehicle
parts steps mentioned in the page 0-09.
CAUTIONS
Be sure to use correct tools in the correct place
for servicing as mentioned below:
a) Use Fuse Holder for removing of fuses.
b) Use Multimeter or a 24V Controllamp to
search for short-circuits if vehicle has not
multiplex system.
c) If there is a multiplex system, remember that
there is always 12V check voltage in Diagnostic
System. Therefore use only Multimeter to
check whether the circuit of the system is
short or open. Do not use Control lamp or
others. Otherwise you could make a mistake to
understand the short or open circuit.
d) Use diagnostic tool to check Engine EDC or
UPEC. (Note: A diagnostic tool for Cummins
Engine is not existing ).
e) Use Kibes Runtime Software and K-Line
interface cable to check Multiplex system
control.
CAUTION
Cautions during washing the vehicle:
a) Before washing the vehicle, make every electri-
cal equipment waterproof (by covering it with
vinyl sheet etc.)
b) Do not wash the electrical harness and water-
proof connectors.
CAUTION
During washing the vehicle do not splash
pressured water in Fuse Room and to the battery.
00.1.5 Cautions Before Service Work
CAUTION
Precautions for multiplex System program instal-
lation
Following instructions must be strictly observed
during installation of program to the system.
• Do not install program to the system if there
is a person under the vehicle.
• If the program installed to the system while
the vehicle is in lifting position, lifting valves
can release air and vehicle can go down.
• Power supply should not be closed while
installing program to the system. Wait until
the installation is completed.
• Program should not be installed while en-
gine is in operating conditions. Otherwise
engine stops unsuitable conditions.

TEMSA Note: 00
TS35 00A-6
00.1.6 Cautions Before Service Work
Multiplex System Functional Checks
CAUTION
External node diagnosis:
To AUS_ID_PLUS, a 2W bulb in connection
with a 24V power supply can be connected
for functional checks.
Connector
Ground
24 V Check Lamp
ON
OFF
normal operation
1500 ms200 ms 400 ms
fail safe operation
Configuration
request
Error Conditions Cause of Failure
“FAIL SAFE” Operation CAN-connection failed during operation
Conguration request Incorrct node ID, incorrect node type or new node (node yet
programmed)
OFF Voltage Supply or CAN already defective or not present when
turning on or node defective.
ON Node defective, Voltage supply OK.

Note: TEMSA TS3500A-7
00.1.5 Cautions Before Service Work
CAUTIONS
Before servicing of electrical systems follow
the below mentioned steps:
• Turn the Ignition key to OFF position.
• Turn the Battery Cut Off switch to ON
position.
• Check the system failure.
Note: Remember that Battery Cut Off Switch
is an OPTION.
CAUTIONS
Before servicing of Electronic Control
Units(ECU) follow the below mentioned steps:
• Turn the Ignition key to OFF position.
• Turn the Battery Cut Off switch to ON
position.
• Disconnet all connectors of Electronic
Control Unit
• Check the system failure.
Note: Remember that Battery Cut Off Switch
is an OPTION.

TEMSA Note: 00
TS35 00A-8
00.1.6 Procedures for Electrical
Welding Application
CAUTIONS
Before electrical welding of the vehicle, follow
the below mentioned steps
1. Turn the ignition tey to OFF position.
5. Touch and joint negative and positive cables
of vehicle to discharge static electric in the
harnesses.
4. Disconnect Battery positive (+) terminal.
6. Disconnect connectors of all Electronic Control
Units.
3. Disconnect Battery negative (-) terminal.
2. Turn the battery cut off switch to ON position.
7. After the above mentioned steps are nished
welding prosses can be applied safely.

Note: TEMSA TS35
00A-9
00.1.7 Procedures After Electrical
Welding Application
CAUTIONS
After electrical welding of the vehicle, follow
the below mentioned steps
1. Connect all connectors of all Electronic Control
Units.
3. Connect Battery negative (-) terminal.
2. Disjoint negative and positive cables of the ve-
hicle.
4. Connect Battery positive (+) terminal
5. Turn the ignition key to ON position.
6. Turn the Battery Cut-Off switch to OFF position.
7. Now vehicle is ready to start.

TEMSA Note: 00
00A-10TS35
00.1.8 Possible failure causes for KIBES 32 products
CAUTION
- Welding on the vehicle when KIBES-32 products are connected to the harness of
the vehicle
- Vehicle has been struck by lightning
- ESD (electro-static discharge) by touching of connector pins by a person without
protection
against ESD (e.g. ESD shoes)
- Exchange of KIBES-32 product during connection to power.
(Before exchange, the KIBES-32 product has to be disconnected from power [e.g.
switch off
battery])
- Overstress of outputs of KIBES-32 products.
Some examples on base of the MUX2-B or MUX2-M are described below.

Note: TEMSA TS35
00A-11
00.1.9 Symbols of Switch Lens 00.1.10SocketCongurations
Glass Heater Switch Auxiliary Lamp Switch Roof Heater Fan Motor
Switch
Mirror Heater Switch Room Lamp Switch Reverse Gear Horn
Cancel Switch
Hazard Switch Reading Lamp Switch Door Buzzer Cancel
Switch
Destination Plate Lamp Driver Lamp Switch School Bus Lamp Switch
Lifting Switch WC WC Power Switch Bus Stop Brake Switch
ASR Switch Electrical Curtain Switch Convector Control
Switch
Exhaust Brake Switch STOP
START
Engine Start-Stop
Switch Economy Switch
ABS Switch UDS UDS Switch Stairs Fan Control
Switch
Retarder Switch Park & Room Lamp
Switch Wiper Water Switch
Auto Lubricate Front Fog Lamp Switch Front Door Switch
Horn Signal Rear Fog Lamp Switch Rear Door Switch
Central Lock Switch Motorfan Floor Switch Driver Glass Switch
Preheater Switch

TEMSA Note: 00
TS35 00B-1
00.2.1 How to Use This Manual 00.2.2 Coding system of the Manual
This manual consists of following parts.
1) General Information
2) System Chapters
3) Appendix
On General Information
Cautions before service work, warnings, symbols of
switch lens, symbols and denitions, conguration
of sockets and wiring harness congurations are
shown.
On System Chapters
Wiring diagrams, locations of components,
spesications, troubleshooting and OEM wiring
diagrams are shown,
On Appendix
Locations of fuses on relay panels are shown,
08.05.A.w-1: Indicates the brake system mitsubishi engine exhaust brake system wiring diagram page 1.
08.05.B.w-1: Indicates the brake system mitsubishi engine park brake system wiring diagram page 1.
XX.XX.X.X-X
Indicates the page number of the chapter
For example: x-1, x-2, t-1
Indicates the chapter of the system
w: indicates the wiring diagram
l: indicates locations of the components
s: indicates specifications of the components
t: indicates the troubleshooting of the system
o: indicates the OEM wiring diagram of the system
Indicates the parts of the system
For example: “A” indicates transmission system for Voith option
“B” indicates transmission system for ZF Astronic option
Indicates the engine type of the vehicle
00: indicates that chapter is valid for all types of engines
01: indicates that chapter is valid for DAF engines
02: indicates that chapter is valid for MAN engines
03: indicates that chapter is valid for CAT engines
04: indicates that chapter is valid for CUMMINS engines
05: indicates that chapter is valid for MITSUBISHI engines
Indicates the name of the system
For example: “03” indicates engine control system
“09” indicates ABS/ASR System

Note: TEMSA TS35
00B-2 TS35
00.2.3WiringDiagramDenitions
25/11/2009 Rev:00
TEMSA
Tourmalin Note:
Code Part No Türkçe English Deutsch Français Italiano
01G001 2 Akü 1 Battery 1 Batterie 1 Batterie1 Batteria 1
01G002 4-5 Akü 2 Battery 2 Batterie 1 Batterie1 Batteria 2
01G003 8 Alternatör 1 Alternator 1 Generator 1 Alternateur 1 Alternatore 1
01G004 7 Alternatör 2 Alternator 2 Generator 2 Alternateur 2 Alternatore 2
01K006 13-14 Start Aküleri Rölesi Starter Batteries Relay Relais Starterbatterien Relais Batteries De Démarrage Rele' Batterie Motorino Di
Avviamento
01K015 16 Akü Kontrol Rölesi Battery Control Relay Relais Batteriesteuerung Relais De Commande De Batterie Rele' Controllo Batteria
01M001 10 Marş Motoru Starter Starter Démarreur Starter
01MF002 8 Alternatör Beslemesi Alternator Power Lichtmaschinenstrom Alimentation De L'Alternateur Alimentazione Alternatore
01MF003 18 Marş Motoru Beslemesi Starter Power Starter Strom Alimentation Du Demarreur Alimentazione Starter
01MF006 18 Klima Tavan Ünitesi Beslemesi Air Conditioner Power Strom Klimaanlage Alimentation Du Climatiseur Alimentazione Condizionatore
D'Aria
01MF007 20 Röle Paneli Kl15 Beslemesi Relay Panel Kl15 Power Relaistafel Strom Kl15 Alimentation Du Panneau Des
Relais Kl15
Alimentazione Pannello Rele' Kl15
01MF009 19 Kl30 Beslemesi 1 Kl30 Power 1 Strom 1 Kl30 Alimentation 1 Du Kl30 Alimentazione 1 Kl30
01MF019 17 Retarder Beslemesi Retarder Power Retarder Strom Puissance Du Ralentisseur Alimentazione Retarder
01MF022 25 Lift Ünitesi Beslemesi Lift Unit Power Strom Hebeeinheit Puissance Du Mecanisme De
Levage
Alimentazione Unita'
Sollevamento
01MF023 19 Ön Röle Paneli Kl15 Beslemesi Front Relay Panel Kl 15 Power Strom Kl 15 Relaistafel Vorne Puissance Du Panneau De Relais
Avant Kl 15
Alimentazione Pannello Rele'
Anteriore Kl 15
01MF024 9 Alternatör Beslemesi 2 Alternator Power 2 Strom Lichtmaschine 2 Puissance D'Alternateur 2 Alimentazione Alternatore 2
01S001 7 El Kumandali, Ana, Akü Şalteri Main Manual Battery Switch Handhauptschalter Batterien Interrupteur Principal À Main
Batteries
Interruttore Manuale Principale
Batteria
01X001 3-4 Akü Şarj Soketi Battery Charge Connector Batterieladeanschluss Connecteur Du Chargeur De
Batterie
Connettore Carica Batteria
02S009 5 Acil Durum Şalteri Emergency Stop Switch Notstopschalter Interrupteur Arret D'Urgence Interruttore Arresto Di Emergenza
03K008 10 Motor Giriş Hava Isiticisi Rölesi Air Intake Heater Relay Relais Heizung Luftansaugung Relay Chauffage Admission D'Air Rele' Aria Di Aspirazione
Riscaldatore
05A005 17 Retarder (Telma) Kumanda
Modülü
Retarder Control Module (Telma) Steuermodul Retarder (Telma) Module De Commande
Retardateur (Telma)
Modulo Di Controllo Retarder
(Telma)
07P003 6 Takograf (Dtco Veya Mtco) Tachograph (Dtco Or Mtco) Fahrtschreiber Enregistreur De Trajets Tachigrafo (Dtco O Mtco)
12A007 18 Klima Tavan Ünitesi (Safkar
Ruthart)
Hvac Roof Control Module (Safkar
Ruthart)
Hvac-Dachsteuermodul (Safkar-
Ruthart)
Module De Commande De Toit
Hvac (Safkar Ruthart)
Modulo Di Controllo Tetto Hvac
(Safkar Ruthart)
32X001w 25 Engelliler Asansörü Sistemi Tesisati Handicapped Lift System Harness Kabelbaum Rollstuhllift Securisation Du Mecanisme De
Levage Pour Handicapes
Cinghia Sistema Per Ascensore Per
Disabili
01.04.B.w-1
01
Tourmalin
TEMSA Note: 01.04.B.w-1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
KL 15
KL 30
KL 58
KL 31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
_+
12 V
_+
12 V
01S001 01K006
95 (B)
95 (B)
01G001 01G002
01MF023
100 A
01MF006
125 A
01MF019
200 A
95 (R)
95 (R)
95 (R) 95 (R)
22-05
(2 Br)
J5
70 (W)
22-05
(2 Br)(2 Br)
01MF022
50 A
07P003
07.04.A.w-7
01G003
01.04.B.w-3
01K015
01.04.B.w-2
01G004
01.04.B.w-3
01MF024
125 A
01MF002
125 A
J10
01M001
01.04.B.w-3
05A005
05.04.B.w-1
12A007 32X001
J1 J2 J3 J4
02S009
02.04.A.w-1
22-90 (2,5R) 22-90A
22-90 (2,5R)
01X001
J6 J7 J8 J9
01MF009
50 A
( 10 R ) ( 8 R ) ( 10 R ) ( 4 R ) ( 10 RW ) ( 10 RW ) ( 8 RW ) ( 8 RW ) ( 6 RW ) ( 8 RW )
01MF007
100 A
01MF003
300 A
03K008
03.04.A.w-3
KL 31: Chassis Line
KL 58: Park Lamp
Power Line
KL 30: Battery Power
KL 15: Ignition Power
The table shows the
denitions of the
codes that are on
the diagram in many
languages.
07P003: Indicates
the code of the
component.
07.04.A.w-7: Indicates
the page number.
01MF003: indicates
the fuse name.
300 A: indicates the
amper value of fuse.
Fuse denition and
location are shown in
appendix.
While looking to the wiring diagram on manual, you
will see two pages. On the right hand side you will
see electrical wiring diagram. Some symbols and
codes exsits on the diagram. On the left hand side
you will see the explanations of the codes on the
table, By looking to the part no, you can easily nd
the component code and denitions.
01G001: Indicates the
code number for the
component.
01 to 25: indicates
the position of the
component on diagram.

TEMSA Note: 00
00B-3TS35
00.2.4WireCodeDenitions
Wire characteristic as illustrated in Figure A.
• Background: White
• 25-01 : Wire Code
• 2,5 : Wire Size 2,5 mm2
If there is not any number in parenthesis, wire size
is 1mm2.
25-01A 25-01B
25-01
25-01
Wire characteristic as illustrated in Figure B
Wire size is indicated with the cross sectional area
of conductor.
2.5RW
2,5: Cross sectional area of conductor is 2,5 mm².
RW: Background colour is RED, Stripe colour is
WHITE
No wire size is shown for a shielding wire but is
marked with “SHIELD” and wires encased in the
shield are shown in anellipse of line.
AB C D E
Shield
Isolation of Conductor
Wire core Conductor (+)
B (Stripe)
W
Background
Colour
2,5RW
Stripe Colour
Background colour
Wire Size
25-01 (2,5)
Wire Size
Wire Code
Background
(White)
()
Shield wires are indicated as shown bellow (Figure C)
to distinguish them from other wires.
Wire colours are shown with the capital letter of
each colour.
When the capital letters of the colours are the same,
they will be identied as follows:
R Red
L Blue
Br Brown
Where a stripe is added to the wire colour, a combi-
nation of two capital letters is used.e.g. :
RY (Yellow stripe on red background)
WB (Black stripe on white background)

Note: TEMSA 00B-4 TS30
00.2.5WireDenitions
BACKGROUND & STRIPE COLOURS
B Black LgR Light Green/Red VY Violet/Yellow
BG Blcak/Green LgY Light Green/Yellow W White
BL Black/Blue LgW Light Green/White WB White/Black
BR Black/Red LO Blue/Orange WG White/Green
Br Brown LR Blue/Red WL White/Blue
BrB Brown/Black LW Blue/White WR White/Red
BrW Brown/White LY Blue/Yellow Y Yellow
BrR Brown/Red O Orange YB Yellow/Black
BW Black/White OL Orange/Blue YG Yellow/Green
BY Black/Yellow P Pink YL Yellow/Blue
BrY Brown/Yellow PB Pink/Black YR Yellow/Red
G Green PG Pink/Green YW Yellow/White
GB Green/Black R Red
GL Green/Blue RB Red/Black
GR Green/Red RG Red/Green
GY Green/Yellow RL Red/Blue
GW Green/White RW Red/White
L Blue RY Red/Yellow
LB Blue/Black V Violet
LG Blue/Green VG Violet/Green
Lg Light Green VR Violet/Red
LgB Light Green/Black VW Violet/White

00C. WIRING HARNESS CONFIGURATIONS
CONTENT
Chassis Wiring Harness .....................................................................................................................................................................................................00C-2
Roof Wiring Harness ..........................................................................................................................................................................................................00C-3
Engine Room Wiring Harness ...........................................................................................................................................................................................00C-4
Front Body Wiring Harness................................................................................................................................................................................................00C-6
A/C Wiring Harness ...........................................................................................................................................................................................................00C-7
Dashboard Wiring Harness ...............................................................................................................................................................................................00C-8
SwitchBox Wiring Harness.................................................................................................................................................................................................00C-10
Socket Connection Places .................................................................................................................................................................................................00C-11
Spare Cable (Chassis Wiring Harness) ..............................................................................................................................................................................00C-12
Spare Cable (Engine Room Wiring Harness) ....................................................................................................................................................................00C-13
Note :
TEMSA TS 30 00C-1