Tennant 265 User manual

POWER SWEEPER
Operation, Maintenance,and Parts Manual
Including
High Dump Model, First Serial Number 2391
t E W WANT SPECMIZED
0 MAINTENANCE SYSTEMS
SWEEPERS. SCRUBBERS. SCARIFIERS. FLOOR COATINGS
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CEwra~v 265
POWER SWEEPER
This manual is furnished with each new TENNANT" Model 265. The machine operators wlil easily learn how to
operate the machine and understand its mechanical lunctions
by following the directions and absorbing the infor-
mation in the Operation section.
This machine will give excellent service and sweeping results. and save maintenance expenses. However, as with
allspecially engrneered mechanical equipment, best results are obta~ned at minimum costs if:
The machine is operated w~threasonable care and
r The machine is maintained regularly - per the maintenance instructions provided.
Components used in this machine have been carefuily seiected lor performance and safety. Use only Tennant
Company supplied or equivalent parts.
Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center,
distributor. or from any of the Tennant Company subsidiaries.
The telephone, telex, mailingaddresses, and locationsare listed on the last page of the manual.
MANUAL NO. MM114
Published: 1-84
Tndcrut Rg~mnl (D: lrrra Besim. Dmri. Eaqlr~l. Fnrr. Cerluq, lbh. Sara,
SnkmilmL Un~kd Sbltt Ltg<lb.l. 6mW. Czmll. JWI. Me1.1. S*ML 4 TElWlll
CUMPAHI. Uirn!wolir. Lmwlab. USA '1984. Tennant Company. Printed in U.S.A~
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STANDARD
POWER SWEEPER
CONTENTS
Fig. 1 - Main Frame
& Related Parts
Fig.
2 - Seot 8, Instrument Panel
Fig.
3 - Engine & Related Parts
Fig.
4 - Air Cleaner & Related Parts
Fig.
5 - Cooling System
Fig.
6 - Exhaust System
Fig.
7 - Gasoline Tank
Fig.
8 - Gasoline Carburetor, Fuel Pump, Governor
Fig.
9 - Filter System
Fig. 10
- Vacuum Fan Assembly
Fig. 11 - Rear Wheel Assembly
Fig. 12
- Rear Drive Motor & Related Parts
Fig.
13 - Main Brush Lift Gnlrols
Fig. 14 - kin Brush Drive 8 Related Pam
Fig. 15 - Side B~sh Support & Drive
Fig.
16 - Front Wheel & Brake Assembly
Fig. 17 - Handbmke & Foot Brake Sfiem
Fig. 18 - Steering & Related Pam
Complete Hydmutic System with Vickers Pump
Fig.
19 - Drive Mofor & Related Parts
Fig, 20
- Side Brush, Main Brush & Vacuum Fan
Fig.
21 - Hydmulic Cylinder, Valve & Filter Group
Fig.
22 - tlydmulic Tank & Related Ports
Fig. 23
- Hydmulic Pump & Related Parts
Fig.
24 - Pump Control Linkages
Fig.
25 - Electrical System
List of Decals
This section includes parts for a Standard Model 265 equipped with a gasoline
engine. For scrubber attachrnenfs or other accessories, see "Accessories Parts
List". For Hi-Dump machines, see "Hi-Dump
Parts List". For LPG fuel machine,
see "LPG Po+ List". Breakdown
parts lists for hydmulic components are shown
On "Hydmulic Components Section".
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ORDERING REPAIR PARTS
To avoid errors or delays in filling parts orders, please BOLTAND
CAP SCREW STRENGTH
furnishallof the following information. IDENTIFICATION
1. Always specihl the machine model number and Bolts and cap screws required to have high-strength
the machineserial number shownonthemachine
qualities to 8AE G~~~~ 8 are identified
dataplate. throughout this catalog by the description
GR 8. Unless
identifiedby this desc;ipion, ail standard bolts and
screwsare SAE Grade 5.
2. Givethe partnumber, description,andthequantity
neededof each itemon the order.
Do notorder by
reference number or the figure number of the
il-
lustrated parts.
3. Indented items indicate parts of assemblies.
Standard hardwareisfurnishedonlywhen partof
a purchased assembly. Please order hardware
fromalocalhardwaresupplier.
4. If the old part cannot be identified, send it to us
withthequantiiyneededspecifiedontheorder.
5. State definiteshipping instructions to includethe
shipping address andlor the billing address if
there is
a difference. Any claim for loss or
damage
to a shipment in transit should be filed
promptly against the transportation company
makingthe delivery. Shipmentswill
be complete
unless the packinglistor order acknowledgement
indicate itemsbackordered.
If parts received are suspected
to be incorrect or
defective, please write, wire, or phone the Tennant
Company representative from whom you ordered the
part. They will give authorization for return and/or
handlereplacement shipmentswhen required.
S1(INTERNAtlONALSYSTEMl UNITSOFMEASURE
Metric equivalents have been included, where
applicable.throughoutthis partscatalog.
I cap
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Fig. 1 - FRAME AND RELATED PARTS
Ref. TENNANT
No.
Port No. Description Qtv.
1 "33762 DOOR, Brush, R.H. 1
2 23752-2 SHIM(if needed for weld-hinged door) 1
3 45857 RETAINER, Skirt 2
4 23275 SKIRT, Side
2
5 07259 FITTING, Grease I
5A 08407 FITTING, Grease 1
6 23138 SHIM, Liftarm 1
7 23454-2 BEARING, Torque tube, right 1
8 56855 STOP, Sofety arm, rubber I
9 53003 ARM, Hopper, safety stop I
10 46137 SLEEVE 2
I? 46132 HOOK 2
12 46147 WASHER, Neoprene
2
13 2 1 097 HOOK 1
14 23452-2 CAM, Hopper, adjusting 2
15 23384-2 RETAINER, Side seal
2
16 23382 SEAL, Hopper Side 2
17 53143 RETAINER, Top seal
1
18 23386 SEAL, Hopper top 1
19 23583-2 A STUD 1
20
53056 ARM, Lift 1
21 23580-2 BEARING, Toque tube, center 1
22 23455-2 BEARING, Torque tube, left 1
23 53298 SKIRT, Rear, (Brush Contuct) 1
24 53219 ANGLE,
Skirt mwnt 1
25 53137 SKIRT, Rear, (Floor Confact) I
26 23268-1 RETAINER, Rear skirt 1
27 09 342 CHAIN, Dmg(static xrfety) 1
28 **33760 DOOR, Access, L.H. 1
29 53974 SEAL, Access door 2
30
33504 FRAME, Moin 1
31 53052 SEAL, Access door 2
32 1 1 893 EYE BOLT 1
33 43250 TIP, Rubber 1
34 46307 CHAIN, Bumper hold-up 1
35 24528 ANGLE, Tie 2
36 53637 BUMPER 1
37 46567 HOSE, Chain cover 1
38 32885 HINGE, Brush door,
R.H. 1
39 32886 HINGE, Brush door, L.H. 1
47954 SLEEVE, Drag
chain 1
40 4621 3 PLUGNUTTO N I
A1 10632-1 5 GROMMET 1
*To repface R.H. Brush door with welded on hinge, order 5K251.5; to replace door with
bolted
on hinge used on machines up to serial number 8543, order SK2726.
**To replace L.H. Brush door with welded on hinge, order SK2514; to replace door
with
belted on hi
1 or
6K2724.
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7/83
4 /
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Fig. 2 - SEAT, INSTRUMENT PANEL & RELATED PARTS
Ref.
No.
TENNANT
Part No.
53871
53844
53729A
531 28
53465-2
50824
54371
-1
53513
54936
50808
5472
1
SEAT
MOUNT,
Seat
SUPPORT, Seat
PLATE,
Cover
COVER, Battery
BRACKET,
Seat support
PANEL, Access
PANEL, Instrument
COVER, Engine panel
DOOR, Instrument
panel
BOX, Instrument
PANEL ASSEMBLY
AkM, Hinge
ARM,
Hinge
HINGE, Engine cover
HINGE, Side door
DOOR, Side
COVER,
Engine
PANEL, Corner
GRILL
COVER, Top rear
BUMPER
SLEEVE,
Instrument box mounting
BRACE
BRACKET
TREAD, Floor
STRAP,
Rubber
SPACER, Wood
PLUGBUTTON, 0.50"
PLUGBUTTON, 0.39"
PLUGBUTTON, 2.1"
PLUGBUTTON, 1.3"
PLUGBUTTON, 0.88"
PLUGBUTTON, 1.4"
GROMMET
GROMMET
SEAL,
Seat support
Qtv,
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FIG. 3 - ENGINE AND RELATED PARTS 01899
Ref. TENN4NT
No.
--
Part No. ---2 Dercri tian
-
Qt
y.
DAMPER, Engine
MOUNT, Engine, left hand
SPACER, Alternator
ALTERNATOR ASSEMBLY (includes
ALTERNATCX
REGULATOR, Voltoae
following)
-
FAN, ~lfernator
STRIP, Alternator
SHEAVE, Alternator
BRACKET, Alternator mounting
**ENGINE, basic, Gasoline
SCREW, Hex cap, 8mm
PULLEY, Water pump
STRAP, Coil
COIL, Ignition
PULLEY, Crankshaft
V-BELT, Alternator-water pump
V-BELT, Fan, radiator
RESISTOR, Ignition coil
MOUNT, Engine, right hand
BRACKET, Motormount
NUT, Hex, 5mm
*STARTER, Engine
*RING, Starter locatins
*PIN, Dowel
COUPCI NG, Chain (Engine side)
BRACKET, Motor
& valve mount
HOUSING, Flywheel
BUSH
I NG
KEY
COUPLING, Chain, half (pump side) sp!ine
CWI
N. Cou~lina
8 "
PLATE, ' Pump drive adaptor
CABLE, Grounding
SAP, Oil filler
& breather
* DIPSTICK, Oil level
*TUBE, Dipstick
*ELEMENT, Engine oil filter
SHlM (16-GA thick)
SHlM (0.19" thick).
WIRE, Coil
high tension
WASHER, Engine mount
+ 3RAI N COCK
Basic engine 32837 replaces engine 54912-1 on machines with S/N 7514 and
above. To replace previous engine
54912-1, order SK2493.
Basic engine does not include alternator, voltage regulator, V-belts, fan, carburetor,
pulleys, coil, resistor,
etc.
These partsare included inbasic engine 32837
7
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Home
n A - rl FANFR AND RFI ATFn PARTS
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Fig. 4 - AIR CLEANER AND RELATED PARTS
Ref. TENNANT
No. Part No. Description
Qty.
1 26509 NUT, Wing, 0.25" - 20 1
2 41 178 WASHER , Steel 1
3 23791 8 COVER, Air cleaner 1
4 46591 NUT, Wing , 0.25" - 20 1
5 24924 WASHER, Nylon 1
6 5408 1 COVER 1
7 2731 3 ELEMENT, Air filter, inner 1
8 23792 ELEMENT, Air filter, outer 1
9 54082 STUD 1
10 54080 FUNGE, Air cleaner 1
11 23731 WASHER, Neoprene 1
12 23727A-2 BASE, Air cleaner 1
13 47388 ELBOW 1
14 54148 HOSE, Breather 1
15 54333 * CLAMP 2
16 51706
* SLEEVE 1
17 4681 8 CLAMP, Wire 1
18 54155 * ELBOW, Rubber 1
19 3351 8 WASHER, Rubber 1
20 24669 DECAL, Fmm aircleaner 1
* Note: These parts are used on "old style" air cleaner only.
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10
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Fig. 5 - COOLINGSYSTEM 01900
Ref. TENNANT
No. Part No. Description G?k
1 51 321 -3 CAP, Radiator 1
2 11531 CLAMP, Wormdrive 6
3 '19593 RADIATOR 1
4 51322 DAMPER, Radiator, vibmtion 4
5 54874
TUBE, Uadiator I
6 54884
HOSE, Radiator, (To engine) 1
7 48648 FAN (4-blade) 1
8 53867
PULLEY, Fan 1
9 23217 RING, Retaining 2
10
28868 BEARING & SHAFT, Fan 1
11 50837 ARM, Fan, mounting 1
12 32836 BRACKET, Fan, arm mounting 1
13 50864 SPRl NG 1
14 11398 PIN, Roll 1
15 54387
SHROUD, Fan (no longer used) 1
16 51 305
' DRAIN, Radiatorangle 1
17 26897 COUPLING 1
18 26385 NIPPLE 1
19 * *50956 HOSE, Radiator, Upper 1
20 42331-1 BOLT, Eye 1
21 50476 HOSE, Radiator (Bottom) 1
22 50825 BRACKET, Support 1
23 50824
BRACKET, Spr i ng 1
24 54795 +BRACKET, Twnbuckl e 1
25 25494 -t- TURNBUCKLE, Bel t tens i oni ng 1
26 14896-1 SHIM, 0.05" (1 -0 mm) 1
27 14896-3 SHIM, 0.01" (0.5 rnm) 1
*To replace radiator on machines with serial number up to and including 7587, order
SK2487.
Machineswith serial number from 7588 to 8157 use SK2676.
**Machines with serial number up to and including 7587 used base 10323-6.
To replace 10323-6, order SK2544.
+Note: Machineswith serial number up
to and including 8132 used the old style
turnbuckle tensioning. To replace with the new spring tensioning, order
SK2564.
7/83
11
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Y
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Fig. 6 - EXHAUST SYSTEM
01 896
Ref. TENNANT
No. Part No. Description Qty.
1 50962 PAD, Rubber 2
2 54274 l SOLAT OR 1
3 47989 *BRACKET, Muffler support 1
4 47990 *SUPPORT, Muffler 1
5 09832 SPACER 2
6 53884 PIPE, Tail 1
7 23693 CLAMP, Muffler 1
8 50830 SHIELD. Muffler, heat 1
10 53820
MUFFLER 1
11 2401 2
CLAMP, Muffler 1
12 50966
** PIPE, Exhaust 1
13 2401 2- 1 CLAMP, Muffler 1
14 50957 ** BRACKET, Exhaust tube 1
15 48630 BRACKET, Exhausf. tube 1
16 5491 1-21 GASKET, Exhaust manifold, end 2
17 5491 1 -2Co CASKET, Exhaust manifold, center 1
18 32838 MANIFOLD, Engine exhaust 1
19 32840 GASKET 1
20 32841 STUD 2
2 1 32842 NUT 2
22 50958 ** PIPE, Exhaust T
23 5K2068 HANGER KIT, Muffler, includes items: 1
2, 3, 4, and 5
24 SK2131 *MANIFOLD KIT, Replacement, includes items: 1
12 through 22
25 48631
'BRACKET, Exhoat pipe 1
26 48630
"BRACKET, Exhaust pipe 1
27 54926 "PIPE, Exhaust 1
*
Applicable to machines with serial number up to 7032
** To replace these parts on machines with serial numbers up to and including 8132,
order SK2565
13
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Fig. 7
GASOLINE TANK & RELATED PARTS
. .
7/83
-,
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FIG. 7 - GASOLINE TANK & RELATED PARTS 01897
Ref. TENNANT
No. Part No. Description Qty.
1 23390 TANK, Gas 1
2 23254 STRAP, Gas tank 2
3 43844 CLAMP, Hose, worm dirve 2
4 54845 HOSE, Rubber 1
5 46236 CLAMP, Hose 3
6 53390-1 GAS LINE ASSEMBLY 1
7 22383 NIPPLE 1
8 04601 STRAINER B SEDIMENT BOWL, Fuel 1
9 17413 Nl PPLE 1
10 - 48267 CAP, Gas (included in item 1
12 53011! SHIELD, Gasoiine 1
13 23826 SEAL 1
7/8 3
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--
Old Styk
Fig. 8
Gasoline Carburetor, Fuel Pump,
Govern~rand Related Parts
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