Tera Gear GSS2520JA User manual

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Model Number:GSS2520JA(1401 3003)
TER 60K BTU PRO 4+1 Burner All S/S grill
SAVE THIESE INSTRUCTIONS FOR FUTURE USE.
IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE,
GIVE THIS MANUAL TO HIM OR HER FOR FUTURE USE.
FOR CUSTOMER SERVICE:
CALL 1‐877‐630‐5396 (TOLL‐FREE)
10:00 A.M.
–
7:00 P.M. (EST),
MONDAY‐FRIDAY

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Grill Operation 1‐2‐3
Before Grilling
Step 1 Keep your grill a safe distance away from your property.*
Step 2 Always perform a Leak Test on all connections and hoses. *
Step 3 Keep children away from the grill.
During Grilling
(To avoid tripping safety valves, please follow these instructions carefully!)
Step 1 First open lid and turn gas tank on slowly.
Step 2 Turn only one knob on at a time when lighting up the grill.
Step 3 Use protective gloves when grill gets hot.
Step 4 Never leave a lit grill unattended.
After Grilling
Step 1 Always burn grill for 10‐15 minutes to burn off food residues after use.
Step 2 Wait until the grill is completely cooled before closing lid.
Step 3 Clean up grease build‐up to avoid grease fire and cover your grill to prevent rust.
* Please refer to the owner’s manual for details.
Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this
gas barbecue grill to prevent possible bodily injury or property damage.
NOTE: This grill must be used with propane gas only (propane gas cylinder not included).
Installer: Leave this manual with the consumer.
Consumer: Retain this manual for future reference.
DANGER
IF YOU SMELL GAS
1. TURN OFF gas
2. Extinguish any open flame
3. Open the lid
4. If odor continues, keep away from the
appliance immediately. Call your gas
supplier or dial 911.
WARNING
1. DO NOT use or store gasoline or other
flammable liquids or vapours in the
vicinity of this appliance
2. DO NOT store any other spare LP
cylinder in the vicinity of this appliance

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Table of Contents
For Your Safety.......................................... ............................................................................... 4
Illustrated Parts List ....................................................... ..........................................................6
Hardware List............................................................... ............................................................7
Assembly Instructions…..………………......................................................................................... 7
Operating Your Grill................................................................................................................1 1
Connecting & Disconnecting Gas Cylinder.............................................................................12
Checking for Leaks........................................ ....................................... ...................................13
Lighting Your Grill.............................................................................................. .....................13
Excess flow safety valve reset procedure......................................................... ......................15
Care and Maintenance..................................................................................... ......................16
Troubleshooting................................................................................................ .....................17
Warranty Program.......................................................................................... ........................19

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For Your Safety
Dear Valued Customer,
Congratulations on your new barbecue grill purchase! You’ve made the right choice. In this manual, you will find assembly
instructions, suggestions for grilling and helpful hints, as well as guidelines for the safe operation, proper care and use of your
grill. Our expert staff strives to provide you with an easy‐to‐assemble product. Should you have any questions or problems with
this product, please call our customer service department at 1‐877‐630‐5396 (10:00 am
–
7:00 pm (EST), Monday through
Friday.).
IMPORTANT NOTICE: READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE
Safety First!
Read and understand all warnings and precautions prior to operating your grill.
WARNING
1. This grill is for outside use only. It should not be used in a building, garage or any other enclosed area.
2. The use of alcohol, prescription or non‐prescription drugs may impair an individual’s ability to properly assemble or safely
operate this appliance.
3. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns.
4. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or
blacktop surface may not be acceptable for this purpose.
5. Do not leave a lit grill unattended.
6. Keep children and pets away from the grill at all times.
7. This is not a tabletop grill. Do not place this grill on any type of tabletop surface.
8. Do not use the grill in high winds.
9. This grill must be used with propane gas only (propane gas cylinder not included).
10. Do not attempt to attach this grill to the self‐contained propane system of a camper, trailer, motor home or house.
11. Do not use charcoal or lighter fluid.
12. Do not use gasoline, kerosene or alcohol for lighting. The liquid propane (LP) gas supply cylinder must be constructed and
marked in accordance with the specifications for LP gas cylinders of the National Standard of the Transportation of
Dangerous Goods Commission of Canada for Cylinders, Spheres and Tubes (CAN/CSA‐B139).
13. This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats.
14. Do not attempt to move the grill while it is lit.
15. Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.
16. Keep combustible items and surfaces at least 6 feet away from the grill at all times. DO NOT use this gas grill or any gas
product under any overhead enclosure or near any unprotected combustible constructions.
17. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other
flammable vapours and liquids.
18. Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement parts.
CAUTION ‐Prevention of Burns
1. To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you
are wearing protective gear such as pot holders, protective gloves or mittens.
2. Do not alter the grill in any manner.
3. Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be
replaced prior to operation. The replacement hose assembly should be in accordance with the manufacturer’s
specifications.
4. Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
5. Never keep a filled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could open
the relief valve and allow gas to escape.
Safe Locations for Use of This Outdoor Grill
CAUTION
Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational vehicle to
prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.

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WARNING
Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or gazeboes).
Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it. An
overhang will serve to deflect flare‐ups and radiated heat into the structure itself, which could result in a fire.
Always confirm that this grill is positioned more than 50 inches (1.27 M) away from any
building or combustible materials or surface before lighting it, and that no gasoline or
other volatile substances are stored in the vicinity of this grill. (See diagram to right).
The temperature of a grease fire or of the radiated heat might otherwise be sufficient
to ignite nearby combustible or volatile substances. Always locate this grill where there
will be ample combustion and ventilation air, but never position it in the direct path of
astrongwind.
Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting.
Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other
heat‐generating appliance because of the danger of starting a fire.
Always confirm that the installation of this grill conforms to the requirements of all local codes or, in the absence of applicable
local codes, with the the Canadian Standards Association's Natural Gas and Propane Installation Code CAN/CGA‐B149.1.
DANGER – Gas Safety
Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before using any
propane product.
●Propane Characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low areas.
●In its natural state, propane has no odor. For your safety, an odorant has been added.
●Contact with propane could cause freeze burns to the skin.
●This grill is shipped from the factory for propane gas use only.
●Never use a propane cylinder with a damaged body, valve, collar or footing.
●Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.
CAUTION
●It is essential to keep the grill’s valve compartment, burners and circulating air passages clean.
●Inspect the grill before each use.
Step 1. Inspect all hoses and connections and make certain they are secure.
Step 2. Check and clean the burner venturi tubes for insects and insect nests
by removing the burner and inserting a bottle brush cleaner into each
tube to make sure the passage is clear.
*** A clogged tube can lead to a fire beneath the grill. ***
Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube.
GENERAL INFORMATION
1. A propane gas cylinder is required for operation.
2. This gas grill is NOT intended for commercial use.
3. Don't obstruct the ventilation opening of the cylinder enclosure.
50 inch
50 inch

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Illustrated Parts List
Part Description (QTY) Part Description (QTY) Part Description (QTY)
A Body Assembly………….1PC K Side knob support............1PC U Rigid caster…………………2PCS
B Warming Rack…………..1PC L Side knob.........................1PC V Left door…………………...1PC
C Cooking Grid………….....2PCS M Left side panel……………1PC W Right door………………..1PC
D Heat plate…………….…4 PCS N Right side panel…………1PCS X Tank retainer………………1PC
E Grease tray………………1PCS O Lower cart front beam…...1PC Y Tank stopper……....…..1PC
F Cup Support……….……1 PC P Back panel………………..1PC Z Cart base………..…..…1PC
G Grease Cup……………..1 PC Q L‐Structure support……….1PC AA Tank Insulator………..…1PC
H Left Side Shelf………… .1PCS R R‐Structure support……….1PC AB Left hook……………………1PC
I Right Side Shelf…….…...1PC S Door Magnet …………….1PC AC Right hook……………………1PC
J Side burner assembly……...1PC T Swivel caster………………….2PCS AD Door handle……………………2PCS

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Hardware List
AAA:52PCS BBB:50PCS CCC:50PCS
Bolt(M6X15) M6 Spring washer M6 Flat washer
DDD:8PCS EEE:6PCS FFF:8PCS
Bolt(M4X12) M4 Spring washer M4 Flat washer
GGG:4PCS HHH:1PC Screwdriver
M4 Nut Screwdriver
Hardware listed above is not scaled to exact size. (A screwdriver is required for assembly and is included
for your convenience).
Assembly Instructions
Remove all contents from the carton packaging. Make sure all parts are present before attempting assembly. Once the grill is
full
y
assembled, go back and check to make certain all the bolts are secure. Tighten again using the screwdriver provided i
f
necessary.
Estimated Assembly Time: 30 minutes.
Step 1
(a) Align the holes on the two swivel casters (T) with the holes on
left bottom side of the cart base (Z). Insert the M6 x 15 bolt (AAA),
one M6 spring washer (BBB) and one M6 flat washer (CCC) into
each pre‐drilled hole and tighten by hand.
(b) Repeat the procedure (a) with the two rigid casters (U) with the
holes on right bottom side of the cart base.
(c) Tighten two bolts using the screwdriver provided.

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Step 2
(a) Align the holes on the cart base with holes on the
left side panel, then insert one M6X15 bolt (AAA),
one spring washer(BBB) and one spring washer (CCC)
into each pre‐drilled holes.
(b) Repeat the procedure(a) to assemble right side panel(N).
(c) Align the holes on the left side panel (M) with the holes
on the back panel (P), then insert one M6X15 bolt (AAA),
one spring washer(BBB) and one flat washer (CCC) into
each pre‐drilled holes.
(d) Repeat the same procedures with the right side panel
(N)and the back panel (P) assembly.
(e) Align the hole on the front middle side of cart base (A)
with the hole on the latch magnet (S). Insert an M6 bolt
(AAA), an M6 spring washer (BBB), and an M6 flat washer
(CCC) into each pre‐drilled hole and tighten the bolts by
hand.
Step 3
(a) Align the holes on the cart left panel (M) with the holes on the front beam (O).
(b) Insert one M6 x 15 bolt (AAA), a M6 spring washer (BBB), and a M6
flat washer(CCC) into each pre‐drilled hole and tighten bolts by hand.
(c) Repeat the procedure (a) with the cart front beam(O) and right side panel.
Align the holes on L‐Structure support (Q) with the holes on the cart base .
(d) Insert one M6 x 15 bolt (AAA), a M6 spring washer (BBB), and a M6 flat washer
(CCC) into each pre‐drilled hole and tighten bolts by hand.
(e) Repeat the procedure (d) with hole on the R‐Structure support (R)and the holes
on the cart base (A).
(f) Align the holes on the two tips of the tank stopper(Y) with
hole on the cart base and the hole on the cart back panel (P) Insert one
M4 x 10 bolt (DDD), a M4 lock washer (EEE), and a M4 flat washer (FFF)
into each pre‐drilled hole and tighten bolts by hand.
(g) Tighten all the bolts using the screwdriver provided.
(h) Insert the tank retainer (X) into the hole on the cart base, and screw it clockwise by hand.
Step 4
(a) Align the holes on the left door (V) with the holes on the door
handle (AD), then then insert one M6X15 bolt (AAA), one spring
washer(CCC) and one spring washer (BBB) each pre‐drilled
holes
(b) Repeat the procedure to assemble to the right door handle.
(c) Go back and tighten all the bolts using the screwdriver provided
Step 5
(a) Insert the bottom pin of the right door (W) into the pre‐drilled
hole on the cart base.
(b) Push down the top pin of the right door and insert it into the
pre‐drilled hole on the cart front beam .
(c) Repeat the procedure for the left door (V) assembly.

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Step 6
(a) Place the body assembly (A) on the cart assembly.
(b) Align the holes on front legs with the holes on the
body assembly(A), then insert one bolt (AAA), one
spring washer (BBB) and one flat washer (CCC)
into each hole. Tighten by hand until secure.
(c) Align the holes on each back leg with the holes on
body assembly. Insert one bolt (AAA), one spring
washer (BBB) and one flat washer (CCC) into each
hole. Tighten by hand until secure.
(d) Go back and tighten all bolts using the screw
driver provided.
Attention:
Unpack the regulator/hose assembly (located
underneath the firebox) prior to assembling the grill
body to the cart, and pull out the regulator/hose to the
cart side panel when go ahead to this step
Step 7
(a) Align the holes on the left side shelf with the holes on left
hook (AB), then insert one M6X15 bolt (AAA), one spring washer
(BBB) and one flat washer (CCC) into each pre‐drilled holes.
(b) Repeat the same procedure to assemble the right hook (AC).
(c) Go back and tighten all the bolts using the screwdriver provide.
Step 8
(a) Loosen the three pre‐installed bolts on the left side of the
body(A) allow 1/4 bolt’s length to extend, align the holes on the
left side shelf (H) with the extended bolts, and then push down the
left side shelf until it locks into place, tighten the bolt by hand until
secure.
(b) Align the hole on the left side of the body assembly (A) with the
hole under the left side shelf (H), Then insert one M6x15
bolt (AAA) into the hole, Tighten by hand until secure.
(c) Repeat the same procedure with the right side shelf (I) and
body assembly(A).
(d) Go back and tighten all the bolts using screwdriver provided.
Pre-installed bolt(6)

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Step 9
(a)Align the holes on the side knob seat (K) with the hole
on the front of the right side shelf and side burner
valve. Insert one M4 x 10 bolt (DDD) and one M4 Flat
washer (FFF) into the pre‐drilled holes.
(b) Tighten all the bolts using the screwdriver provided
(c) Press the knob (L) onto the valve shaft.
Step 10
(a) Open the right side burner lid and place the side burner (J)
on the right side shelf. Make sure the side ignition cable connects
well with the valve.
(b) Align the holes on the side burner (J) with the holes on the right
shelf.
(c) Insert one M4 x 10 bolt (DDD) into each of the pre‐drilled holes of
the side burner (J).
(d) Insert one M4 flat washer (FFF), M4 spring washer (EEE) and M4 nut (GGG)
into each bolt (DDD). Tighten the all the nuts by hand.
(e) Go back to tighten all the bolts using the screwdriver provided.
(f) Connecting ignition line with the electrode.
Step 11
(a)Place the heating plates (D) upon each burner.
(b) Put the cooking grids (C) upon the heating plates.
(c) Place the warming rack (B) on the warming rack support
on the side walls of the fire box.
Step 12
(a) Loose the three pre‐installed bolts on grease pan (E) and leave 1/4 of the bolt's length extending from grease pan.
(b) Insert the holes on the heat insulator (AA) into the pre‐attached bolts and push the heat insulator back until in its on place.
(c) Tighten all the bolts using the screwdriver provided.
(d) Insert the assembled part above into grill from back underneath grill body.
Pre-installed bolt(3)

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Step 13
(a) Hook the grease cup support (F) into the grooves beneath the grease pan.
(b) Put the grease cup (G) onto the grease up support.
Step 14
(a) Place the cylinder upon the tank seat of the Cart base.
(b) Connect the regulator to the cylinder by turning it clockwise.
(c) Screw the retainer wire until secure.
Fully Assembled View
Operating Your Grill
CAUTION
Use only the regulator provided. I
f
a replacement is necessary, call our customer service center. The use o
f
unauthorized parts
can create an unsafe condition and environment.
The liquid propane gas (LP‐gas) supply cylinder(s) to be used must be:
a) Constructed and marked in accordance with the specifications for LP gas cylinders of the National Standard of the
Transportation of Dangerous Goods Commission of Canada for Cylinders, Spheres and Tubes (CAN/CSA‐B139), as applicable;
b) Provided with a listed over‐filling prevention device;
c) Provided with a cylinder connection device compatible with the connection for outdoor cooking appliances.

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Only the pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Replacement
pressure regulators and hose assembly must be those specified by the outdoor cooking gas appliance manufacturer. Use only
20‐pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.
The cylinder must include a collar to protect the cylinder valve. Do not drop or handle the cylinder roughly. Disconnect the
propane cylinder from the regulator valve when the grill is not in use.
Storage of the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance. Store
cylinder outdoors and keep out of the reach of children. Do not store the cylinder in a building, garage or other enclosed areas.
Never store your cylinder where temperatures can reach over 51.7℃.
Before connecting, make sure there is no debris caught in the head of the gas cylinder, regulator valve or in the head of the
burner and burner ports. Connect regulator valve and hand tighten firmly. DO NOT obstruct the flow of combustion air or
ventilation air to the grill. Ensure the propane cylinder is in an upright position to allow the gas to leave the cylinder. Otherwise
the overfill prevention device within the cylinder will prevent proper gas flow.
DANGER
A fire causing death or serious injury may occur i
f
the following is not followed exactly:
Never store or use gasoline or other volatile substances in the vicinity of this grill.
Never store a spare propane cylinder in the vicinity of this grill, or in the vicinity of another potential heat source.
Never fill the propane cylinder beyond 80% full.
This grill is designed to connect to a standard 20 lb cylinder only. Please refer to Step 14 of the Assembly Instructions for
installation.
WARNING
Don’t store spare gas cylinder in or near grill.
Connecting & Disconnecting the Gas Cylinder
LP (Propane) Gas Supply Connection & Disconnection
1. Always place the propane cylinder on the tank brackets located on the right side of the cart.
2. Always confirm all burner control knobs are in the OFF position before activating the gas supply.
3. Before connection, be sure that there is no debris caught in the head of the gas cylinder, head of the
regulator valve, or in the head of the burner and burner ports.
4. Always connect the gas supply regulators as follows: Insert the nipple of the valve coupling into the
tank valve and tighten the connection collar by turning it clockwise with one hand while holding the
regulator with the other hand.(See diagram to right.)
5. Disconnect the propane cylinder from the regulator valve when the grill is not in use.
6. Always confirm all burner control knobs are in the OFF position before disconnecting the gas supply.
7. Before disconnecting, be sure that the tank valve is in OFF position.
8. Always disconnect the gas supply regulators as follows: Loosen the connection collar by turning it
counter‐clockwise with one hand while holding the regulator with the other hand and take the nipple
of the valve out of the tank valve (See diagram to right.) Do not obstruct the flow of combustion air and
ventilation air to the grill. Keep ventilation openings of the cylinder enclosure free and clear from debris.
9. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Install only the type of dust cap on cylinder
valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
DANGER
To prevent fire or explosion hazard when testing for a leak:
1. Always perform the “leak test“ as below before lighting the grill and each time the cylinder is connected for use.
2. Do not smoke or allow other sources of ignition in the area while conducting a leak test.
3. Conduct the leak test outdoors in a well‐ventilated area.
4. Do not use matches, lighters or a flame to check for leaks.
5. Do not use grill until all leaks have been stopped. If you are unable to stop a leak, disconnect the propane supply, call for
gas appliance service or your local propane gas supplier.

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Checking for Leaks
1. Make 2‐3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.
2. Make sure control knobs are in the “OFF” position.
3. Spray some solution on the tank valve up to the regulator connection. (See diagram to right.)
4. Inspect the solution at the connections for bubbles. If no bubbles appear, the connection is secure.
5. If bubbles appear, you have a leak. Proceed to step 6.
6. Disconnect the regulator from the tank and reconnect. Make sure the connection is secured.
7. Retest with solution.
8. If you continue to see bubbles, replace the cylinder.
Lighting Your Grill
DANGER
Failure to open lid while igniting the grill’s burners or not waiting five minutes to allow gas to clear if the grill does not light, may
result in an explosion, which could cause serious bodily injury or death.
WARNING
Never stand with your head directly over the grill when preparing to light the main burners, to prevent possible bodily injury.
Lighting Main Burner
WARNING:
Attempting to light the burner with the lid closed may cause an explosion. Make sure there are no obstructions of airflow to the
gas unit. Spiders and insects can nest and clog the burner/venturi tube at the orifice. A clogged burner tube can lead to a fire
beneath the appliance.
1. Open lid while lighting burners.
2. Make sure all control knobs are in the “OFF” position.
3. Turn on gas source or cylinder valve.
4. Igniteonlytheburnersyouwishtouse.Pushandturntheknobto“HIGH”thenpressthe
igniter button immediately. The burner should light. If the burner does not light, repeat 2
or 3 times.
5. If ignition does NOT occur in 5 second turn the burner controls to OFF, wait 5 minutes,
and repeat the lighting procedure.
6. To ignite remaining burners, repeat the step 4 and 5 for each burner.
7. Adjust valve knob(s) to desired cooking temperature.
Using the Lighting Stick to Light the Main Burners
1. Insert a match into the end of lighting stick. Light the match.
2. Once lit, put the lighting stick through the hole on the grill body
to reach the burner ports (See diagram to right.)
3. Press the valve knob and rotate it counterclockwise to the ‘’HIGH’’ position.
The burner should light immediately. If more than one burner is desired, repeat
the procedure 2‐3 until all desired burners are lit.
4. Adjust burners to the desired cooking temperature.

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PRECAUTIONS:
1. After lighting, observe the burner flame. Make sure all burner ports are lit.
2. If the burner flame goes out during operation, immediately turn the gas “OFF”. Open lid to let the gas clear for at least 5
minutes before re‐lighting.
3. Before cooking on the grill for the first time and operate the grill for approximately 15 minutes with the lid closed and the
gas turned on “HIGH”. This will “heat clean” the internal parts, dissipate odor from the manufacturing process and
painted finish.
4. Clean the grill after each use. DO NOT use abrasive or flammable cleaners. This may damage parts of the grill and cause a
fire.
Lighting Side Burner
1. Open lid while lighting the burner. Lid must remain open while burner is lit.
2. Valve must be in the “OFF” position.
3. Open cylinder valve.
4. Push side burner knob fully and rotate it slowly about 1/4 turn counterclockwise, and then press the igniter promptly. The
burner should light. If the burner does not light, turn the knob to the “OFF” position immediately. Wait five minutes for
the gas to clear and repeat the procedure.
5. Adjust valve knob to the desired cooking temperature
Using the Lighting Stick to Light the Side Burner
1. Open lid while lighting the burner. Lid must remain open while burner is lit
2. Remove the lighting stick then insert a match into the end of lighting stick.
3. Once lit, place the flame to reach the burner ports. (See diagram to right.)
4. Press the control knob and rotate it counterclockwise to the ‘’HIGH’’ position. The burner
should light immediately.
5. Adjust burner to the desired cooking temperature.
Confirm that the burner is properly lit and that the flame pattern is as desired (see fig. A,B and C below for the proper flame
patterns). If the flame pattern is other than normal, consult the Troubleshooting on page 16 for corrective action.
Burner installation and adjustment

-15-
WARNING
Adjusting the air‐shutter while the grill is operating. If it is still hot, please wear protective gear and be careful. Failure to follow
this instruction could cause personal injury.
Flare‐Ups
“Flare‐ups” sometimes occur when food drippings fall onto the hot heat distribution plate or burners and ignite. Some flaring is
normal and desirable as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of the flare‐ups
is necessary, however, in order to avoid burned or unevenly cooked foods and to prevent the possibility of accidental fire.
WARNING
Always monitor the grill closely when cooking and turn the flame level down to LOW or OFF if flare‐ups intensify.
Shutting Off Burners
1. Always turn the valve knob(s) clockwise to the ‘’HIGH’’ position, and then press and turn it to ‘’OFF’’. Never force the knob
without pressing it. This could damage the valve.
2. Promptly turn the gas supply to the “OFF” position at the propane cylinder.
3. Close the lid of the grill.
Excess Flow Safety Valve Reset Procedure
●The new regulators are equipped with a safety device that restricts the gas flow in the event of a gas leak. However,
unsafe practices of grill operation could activate the safety device without having a gas leak.
●A sudden shut off of the gas flow typically occurs if you open the liquid propane (LP) tank valve rapidly, or if one or more
of the burner control knobs is in an open position when opening the LP tank valve.
●This procedure is effective with all sizes of LP tank.
●To ensure the procedure is safely and successfully performed, please carefully follow these instructions:
1. Close the LP tank valve.
2. Turn all burner control knobs to the OFF position.
3. Disconnect the regulator from the LP tank.
4. Open the lid of the grill.
5. Turn burner control knobs to HIGH.
6. Wait at least 1 minute.
7. Turn burner control knobs OFF.
8. Wait for at least 5 minutes.
9. Re‐connect the regulator to the LP tank.
10.Slowly turn the LP tank valve ¼ turn at a time and have the valve all the way open.
11.With the lid open: For grill with ignition button: turn on only ONE front burner control knob to the HIGH position.
Ignite the grill by pushing the ignition button. For grill with an automatic ignition: Push down the control knob you
want to light, turn counterclockwise until you hear the ignition click.
12.After the first front burner is lit, turn on the other control knob(s) to the HIGH position. **If you have more than two
burners, turn them on only ONE AT A TIME.
13.When all front burners are lit, close the grill lid.
14.Wait for 10‐15 minutes; the temperature should reach 400
–
450
°
F
WARNING
The cylinder valve always has to be in the horizontal position, to ensure that only the propane vapour is withdrawn.
Vapour Vapour Vapour
Va
p
our

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CORRECT WRONG WRONG WRONG
Care and Maintenance
IMPORTANT
Always allow to completely cool off before covering your grill to prevent corrosion from condensation.
CAUTION
All cleaning and maintenance should be done when the grill is cool, with the fuel supply turned off at the control dial and the
propane cylinder disconnected. DO NOT clean any grill part in a self‐cleaning oven. The extreme heat will damage the finish.
Cleaning
Burning off the grill after every use (approx. 15 minutes) will keep excessive food residue from building up. Clean the grill before
and after cooking is recommended.
Recommended cleaning materials
Mild dishwashing liquid detergent Hot water
Nylon cleaning pad Wire brush
Paper clip Putty knife/scraper
Compressed air
DO NOT use cleaners that contain acid, mineral spirits or xylene.
Outside surfaces:
Use a mild dishwashing detergent and hot water solution to clean. Rinse thoroughly with water.
Inside surface:
If the inside surface of the grill lid has the appearance of peeling paint, baked on grease has turned to carbon and is flaking off.
Clean thoroughly with a strong solution of detergent and hot water. Rinse with water and allow it to completely dry.
Interior of grill bottom
–
Remove residue using brush, scraper and/or cleaning pad. Wash with a dishwashing detergent and
hot water solution. Rinse with water and let dry.
Cooking Grates
–
The porcelain grates have a glass‐like composition that should be handled with care. Use a mild dishwashing
detergent or baking soda and hot water solution. Non‐abrasive scouring powder can be used on stubborn
stains. Rinse with water.
Heat Plates
–
Clean residue with wire brush and wash with soapy water. Rinse with water.
Grease Cup
–
Periodically empty the grease cup and clean with a dishwashing detergent and hot water solution.
Cleaning the Burner Assembly
1. Turn gas off at the control knobs and propane tank.
2. Remove cooking grates and heat plate.
3. Remove grease cup.
4. Remove burner by unscrewing nut from beneath burner “foot” using a screwdriver and pliers.
5. Lift burner up and away from the gas valve orifice.
6. Clean inlet (venturi tube) of burner with small bottle brush or compressed air.
7. Remove all food residue and dirt on outside of burner surface.
8. Clean any clogged ports with a stiff wire (such as an opened paper clip).
9. Inspect burner for damage (cracks or holes). If damage is found, replace with a new burner. Reinstall burner. Make certain
the gas valve orifices are correctly positioned, pointing straight into burner inlet (venturi tube). Also, check position of
spark electrode.

-17-
TROUBLESHOOTING
Problem Possible cause Prevention/Cure
Burner doesn't light using knobs or
igniter
Wires or electrode is covered by
cooking residue
Clean wire or electrode using a
cloth and rubbing alcohol
Electrode and burners are wet Wipe with dry cloth
Ignition electrode cracked or
broken; sparking where cracked
Replace electrode
Burner doesn't light using a match No gas flow Check if propane tank is empty. If
not, refer to Excessive flow safety
valve reset procedure
Coupling nut and regulator are not
fully connected
Unscrew coupling nut about 1/2 to
3/4 turn counterclockwise to
disengage, then restart threading
the nut. Tighten by hand ONLY, do
not use tools.
Blockage of gas flow Check burner tube and hose
Disconnection of burner and valve Reconnect
Spider webs or insect nest in
venturi
Clean venturi
Burner ports clogged or blocked Clean burner ports
Sudden drop in gas flow or reduced
flame height
Out of gas Replace cylinder
Irregular flame pattern, flame does
not run the full length of burner
Burner ports are clogged or
blocked.
Clean burner ports
Flames turn yellow or orange New burner may have residual
manufacturing oils
Burn your grill for 15 minutes with
the lid closed
Spider webs or insect nest in
venturi
Clean venturi
Food residue, grease or seasoning
salt on burner
Clean burner
Poor connection of valve to burner
venturi
Assure burner venturi is properly
connected with valve
Flame blows out High or gusting winds Turn front of grill to face wind or
increase flame height
Low on propane gas Replace cylinder
Excess flow valve tripped Refer to Excessive flow safety valve
reset procedure
Flare‐up Grease fill‐up Clean grill
Excessive fat in meat Trim fat from meat before grilling

-18-
Excessive cooking temperature Adjust (lower) temperature
Persistent grease fire Grease trapped between burner
and food on the grate
Turn knobs to OFF. Turn gas OFF at
propane tank. Leave lid in closed
position and let fire burn out. After
grill cools, remove and clean all
parts
Flashback(fire in burner tubes) Burners or tubes are blocked Clean burners or tubes
Surface of inside lid appears to be
peeling away
The lid is stainless steel and is not
painted
Baked on grease fill‐up has turned
to carbon and is flaking off. Clean
thoroughly
Irregular flame Air flow is not correct. Correct
flame is blue with yellow tips 1‐2”
high.
Too little air: wavy yellow or orange
flames.
Too much air: noisy blue flames
If flames are yellow or orange –
open flap at the end of the venturi
tubes in 3mm(1/8 in.) increments
until flames are correct.
If flames are blue and noisy – close
flap at the end of the venturi tubes
in 3mm (1/8 in.) increments until
flames are correct.
*Propane Models must be open a
minimum of 3mm(1/8 in.)

-19-
Warranty Program
Proof of purchase is required to access this warranty program, which is in effect from the date of purchase. If unable to
provide proof of purchase or after the warranty has expired, customers will be subject to parts, shipping and handling fees.
Full 30‐Day Warranty
Any missing parts can be replaced at no charge within 30 days from the date of purchase with a valid proof of purchase.
Customers will be subject to shipping and handling fees.
Limited Warranty
Grill cannot be returned or refunded after using.
1‐Year Limited Warranty on all grill parts in regards to damage affecting the operation of the gas grill.
Warranty Provisions:
This warranty is non‐transferable and does not cover failures due to misuse or improper installation or maintenance.
This warranty is for replacement of defective parts only. We are not responsible for incidental or consequential damages
or labor costs.
This warranty does not cover chips and scratches of porcelain or painted surfaces, nor does it cover corrosion or
discoloration due to misuse, lack of maintenance, hostile environment, accidents, alterations, abuse or neglect.
This warranty does not cover damage caused by heat, abrasive and chemical cleaners, resulting in chipped porcelain
enamel parts or any damage to other components used in the installation or operation of the gas grill.
The original consumer purchaser will be charged for all shipping and handling fees o
f
replacement under the terms o
f
limited
warranty. I
f
customers unable to provide proo
f
o
f
purchase or after the warranty has expired, customers will be also subject
to parts fees.
Some provinces do not allow the limitation or exclusion o
f
incidental or consequential damages, so the above limitations or
exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary
from province to province.
If you have any questions about our products or warranty, please call our service center at
1‐877‐630‐5396 (TOLL‐FREE), 10:00 A.M.
–
7:00 P.M. (EST), MONDAY‐FRIDAY.
Manufactured by : Lucas BBQ Co., Ltd.
FOR CUSTOMER SERVICE:
CALL 1‐877‐630‐5396 (TOLL‐FREE)
10:00 A.M.
–
7:00 P.M. (EST), MONDAY‐FRIDAY