Tera Gear GSF2616AC Operation and maintenance manual

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Model Number GSF2616AC(1401 3002)
TER 48K BTU PRO 3+1 Burner Grill
SAVE THIESE INSTRUCTIONS FOR FUTURE USE.
IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE,
GIVE THIS MANUAL TO HIM OR HER FOR FUTURE USE.
FOR CUSTOMER SERVICE:
CALL 1-877-630-5396 (TOLL-FREE)
10:00 A.M. – 7:00 P.M. (EST),
MONDAY-FRIDAY

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GrillOperation1‐2‐3
BeforeGrilling
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Step1 Keepyourgrillasafedistanceawayfromyourproperty.*
Step2 AlwaysperformaLeakTestonallconnectionsandhoses.*
Step3 Keepchildrenawayfromthegrill.
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DuringGrilling
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(Toavoidtrippingsafetyvalves,pleasefollowtheseinstructionscarefully!)
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Step1 Firstopenlidandturngastankonslowly.
Step2 Turnonlyoneknobonatatimewhenlightingupthegrill.
Step3 Useprotectivegloveswhengrillgetshot.
Step4Neverleavealitgrillunattended.
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AfterGrilling
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Step1 Alwaysburngrillfor10‐15minutestoburnofffoodresiduesafteruse.
Step2 Waituntilthegrilliscompletelycooledbeforeclosinglid.
Step3 Cleanupgreasebuild‐uptoavoidgreasefireandcoveryourgrilltopreventrust.
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*Pleaserefertotheowner’smanualfordetails.
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AlwaysreadandunderstandtheWARNINGSandINSTRUCTIONSthatarecontainedinthismanualbeforeattemptingtousethis
gasbarbecuegrilltopreventpossiblebodilyinjuryorpropertydamage.
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NOTE:Thisgrillmustbeusedwithpropanegasonly(propanegascylindernotincluded).
Installer:Leavethismanualwiththeconsumer.
Consumer:Retainthismanualforfuturereference.
DANGER
IF YOU SMELL GAS
1. TURN OFF gas
2. Extinguish any open flame
3. Open the lid
4. If odor continues, keep away from the
appliance immediately. Call your gas
supplier or dial 911.
WARNING
1. DO NOT use or store gasoline or other
flammable liquids or vapours in the
vicinity of this appliance
2. DO NOT store any other spare LP
cylinder in the vicinity of this appliance

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TableofContents
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ForYourSafety.........................................................................................................................4
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IllustratedPartsList.................................................................................................................6
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HardwareList...........................................................................................................................7
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AssemblyInstructions…..……………….........................................................................................8
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OperatingYourGrill................................................................................................................11
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Connecting&DisconnectingGasCylinder.............................................................................11
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CheckingforLeaks..................................................................................................................12
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LightingYourGrill...................................................................................................................12
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Excessflowsafetyvalveresetprocedure...............................................................................14
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CareandMaintenance...........................................................................................................15
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Troubleshooting.....................................................................................................................16
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WarrantyProgram..................................................................................................................18
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ForYourSafety
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IMPORTANTNOTICE:READALLINSTRUCTIONSPRIORTOASSEMBLYANDUSE
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SafetyFirst!
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Readandunderstandallwarningsandprecautionspriortooperatingyourgrill.
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WARNING
1. Thisgrillisforoutsideuseonly.Itshouldnotbeusedinabuilding,garageoranyotherenclosedarea.
2. Theuseofalcohol,prescriptionornon‐prescriptiondrugsmayimpairanindividual’sabilitytoproperlyassembleorsafely
operatethisappliance.
3. Alwaysopenthegrilllidcarefullyandslowlyasheatandsteamtrappedwithinthegrillcouldcausesevereburns.
4. Alwaysplaceyourgrillonahardandlevelsurfacefarawayfromcombustiblematerialsandstructures.Anasphaltor
blacktopsurfacemaynotbeacceptableforthispurpose.
5. Donotleavealitgrillunattended.
6. Keepchildrenandpetsawayfromthegrillatalltimes.
7. Thisisnotatabletopgrill.Donotplacethisgrillonanytypeoftabletopsurface.
8. Donotusethegrillinhighwinds.
9. Thisgrillmustbeusedwithpropanegasonly(propanegascylindernotincluded).
10. Donotattempttoattachthisgrilltotheself‐containedpropanesystemofacamper,trailer,motorhomeorhouse.
11. Donotusecharcoalorlighterfluid.
12. Donotusegasoline,keroseneoralcoholforlighting.Theliquidpropane(LP)gassupplycylindermustbeconstructedand
markedinaccordancewiththespecificationsforLPgascylindersoftheNationalStandardoftheTransportationof
DangerousGoodsCommissionofCanadaforCylinders,SpheresandTubes(CAN/CSA‐B139).
13. Thisoutdoorgasapplianceisnotintendedtobeinstalledinoronrecreationvehiclesand/orboats.
14. Donotattempttomovethegrillwhileitislit.
15. DonotusethegrillunlessitisCOMPLETELYassembledandallpartsaresecurelyfastenedandtightened.
16. Keepcombustibleitemsandsurfacesatleast6feetawayfromthegrillatalltimes.DONOTusethisgasgrilloranygas
productunderanyoverheadenclosureornearanyunprotectedcombustibleconstructions.
17. Donotuseinanexplosiveatmosphere.Keepgrillareaclearandfreefromcombustiblematerials,gasolineandother
flammablevapoursandliquids.
18. Donotattempttouseorassemblewithmissingordamagedparts.Contactcustomerserviceforreplacementparts.
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CAUTION‐PreventionofBurns
1. Toavoidburns,donottouchmetalpartsofthegrilluntiltheyhavecompletelycooledforatleast45minutesorunlessyou
arewearingprotectivegearsuchaspotholders,protectiveglovesormittens.
2. Donotalterthegrillinanymanner.
3. Cleanandinspectthehosebeforeeachuse.Ifthereisevidenceofabrasion,wear,cutsorleaks,thehosemustbe
replacedpriortooperation.Thereplacementhoseassemblyshouldbeinaccordancewiththemanufacturer’s
specifications.
4. Movegashosesasfarawayaspossiblefromhotsurfacesanddrippinghotgrease.
5. Neverkeepafilledgascontainerinahotcarorcartrunk.Heatwillcausethegaspressuretoincrease,whichcouldopen
thereliefvalveandallowgastoescape.
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SafeLocationsforUseofThisOutdoorGrill
CAUTION
Neverusethisoutdoorgrillinsideanybuilding,garage,shedorbreezeway,orinsideanyboat,trailerorrecreationalvehicleto
preventapossiblefireandtopreventthepossibilityofcarbonmonoxidepoisoningorasphyxiation.
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WARNING
Donotusethisapplianceunderoverheadcombustiblesurfaceorcoveredarea(e.g.,awnings,umbrellas,porchesorgazeboes).
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Alwaysconfirmthatthisgrillisnotpositionedundertheoverhangofahouse,agarageorotherstructurebeforelightingit.An
overhangwillservetodeflectflare‐upsandradiatedheatintothestructureitself,whichcouldresultinafire.

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Alwaysconfirmthatthisgrillispositionedmorethan50inches(1.27M)awayfromanybuildingorcombustible
materialsorsurfacebeforelightingit,andthatnogasolineorothervolatilesubstancesarestoredinthevicinity
ofthisgrill.(Seediagramtoright).Thetemperatureofagreasefireoroftheradiatedheatmightotherwise
besufficienttoignitenearbycombustibleorvolatilesubstances.Alwayslocatethisgrillwhere
therewillbeamplecombustionandventilationair,butneverpositionitinthedirectpathofastrongwind.
Neverallowthegrilltooperatewhileunattendedtopreventuncontrolledgreasefiresfromerupting.
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Neverattempttomovethisgrillwhileitisinoperationorwhileitisstillhottopreventpossiblepersonalinjury.
Neverstoreorusegasolineorotherflammableorvolatilesubstancesinthevicinityofthisgrillorinthevicinityofanyother
heat‐generatingappliancebecauseofthedangerofstartingafire.
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Alwaysconfirmthattheinstallationofthisgrillconformstotherequirementsofalllocalcodesor,intheabsenceofapplicable
localcodes,withthetheCanadianStandardsAssociation'sNaturalGasandPropaneInstallationCodeCAN/CGA‐B149.1.
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DANGER–GasSafety
Liquidpropane(LP)gasisflammableandhazardousifhandledimproperly.Becomeawareofitscharacteristicsbeforeusingany
propaneproduct.
● PropaneCharacteristics:Flammable,explosiveunderpressure,heavierthanairandsettlesinpoolsinlowareas.
● Initsnaturalstate,propanehasnoodor.Foryoursafety,anodoranthasbeenadded.
● Contactwithpropanecouldcausefreezeburnstotheskin.
● Thisgrillisshippedfromthefactoryforpropanegasuseonly.
● Neveruseapropanecylinderwithadamagedbody,valve,collarorfooting.
● Dentedorrustedpropanecylindersmaybehazardousandshouldbecheckedbyyourpropanegassupplier.
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CAUTION
● Itisessentialtokeepthegrill’svalvecompartment,burnersandcirculatingairpassagesclean.
● Inspectthegrillbeforeeachuse.
Step1.Inspectallhosesandconnectionsandmakecertaintheyaresecure.
Step2.Checkandcleantheburnerventuritubesforinsectsandinsectnests
byremovingtheburnerandinsertingabottlebrushcleanerintoeach
tubetomakesurethepassageisclear.
***Acloggedtubecanleadtoafirebeneaththegrill.***
Step3.Ensurethatthevalvenozzleispointingstraightandcompletelyinsertedintotheventuritube.
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GENERALINFORMATION
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1. Apropanegascylinderisrequiredforoperation.
2. ThisgasgrillisNOTintendedforcommercialuse.
3. Don'tobstructtheventilationopeningofthecylinderenclosure.
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Part Description Q’TY Part Description Q’TY Part Description Q’TY
ABodyassembly 1pc K Sideknobseat 1pc U Frontpanel 1pc
BWarmingrack 1pc L Sideknob 1pc V Lowerbackbeam 1pc
CCookinggrid 2pcs M Axle 1pc W Tankbaffle‐C1pc
DHeatplate 3pcs N Tankbaffle‐A1pc X Rightfrontleg 1pc
EGreasecupsupport 1pc O Downsupport 1pc Y Rightbackleg 1pc
FGreasecup 1pc P Lowerleftsidebeam 1pc Z Uppersidebeam 2pcs
GLeftsideshelf 1pc Q Leftfrontleg 1pc AA Cylindersupport 1pc
HSideburnergrate 1pc R Leftbackleg 1pc BB Wheelcap 2pcs
ISideburnerassembly 1pc S Upperfronbeam 1pc CC Wheel 2pcs
JRightsideshelf 1pc T Tankbaffle‐B1pc
IllustratedPartsList
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HardwareList
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Hardwarelistedaboveisnotscaledtoexactsize.(Ascrewdriverisrequiredforassemblyandisincluded
foryourconvenience)
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AssemblyInstructions
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Removeallcontentsfromthecartonpackaging.Makesureallpartsarepresentbeforeattemptingassembly.Oncethegrillis
fullyassembled,gobackandchecktomakecertainalltheboltsaresecure.Tightenagainusingthescrewdriverprovidedif
necessary.
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EstimatedAssemblyTime:30minutes.
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Step1
a) Loosenthetwopre‐installedboltsontheleftfrontleg(X)andallowthe1/4
bolt’slengthtoextendfromtheleftfrontleg.Aligntheholesonthefrontpanel
(R)withtheextendedboltsfromtheleftfrontleg(X).
b) Pushdownonthefrontpanel(U)untilitlocksintoplace.Tightenboltsbyhand
untilsecured.
c) Repeattheprocedurefortherightfrontleg(Q).
d) Gobackandtightenalltheboltsusingthescrewdriverprovided.

Step2
a) Loosenthefourpre‐installedboltsontherightbackleg(Y)andtheleft
backleg(R),andallow1/4bolt’slengthtoextendfromthelegs.Alignthe
holesonthelowerbackbeam(V)withtheextendedboltsfromtheright
backlegs(Y)&andleftbackleg(R).Pushdownonthelowerbackbeam
(V)untilitlocksintoplace,tightenalltheboltsusingscrewdriver
provided.
b) Repeattheprocedurefortheupperbackbeam(S).
c) AlignM6bolt(AAA),springwasher(BBB),flatwasher(CCC),andtheTank
Baffle‐B(T)withtheholesonrightbackleg(Y)andtheleftbackleg(R).
Tightenallboltsbyusingscrewdriverprovided.



Step3
a) Loosenthetwopre‐installedboltsontheleftbacklegandthe
leftfrontleg,andallow1/4bolt’slengthtoextendfromthe
legs.Aligntheholesontheuppersidebeam(Z)withthe
extendedtwoboltsonthelegs.Pushdownontheupperside
beamuntilitlocksintoplace,insertonebolt(AAA),onespring
washer(BBB)andoneflatwasher(CCC)intoeachholeonthe
legs.Tightenbyhanduntilsecure.

b)
Repeattheprocedurefortherightuppersidebeamassembly
(Z).

c)
Loosenthelowertwopre‐installedboltsontheleftfrontleg
andbackleg,andallow1/4bolt’slengthtoextendfromthe
legs.Aligntheholesonthelowersidebeam(P)withthe
extendedtwoboltsonthelegs.Pushdownonthesidepanel
untilitlocksintoplace.Tightenbyhanduntilsecure.Repeattheprocedurefortherightsidepanelassembly(AA).

d)
Gobackandtightenalltheboltsusingthescrewdriverprovided. 


Step4

a)
AlignM6bolt(AAA),springwasher(BBB),flatwasher(CCC),andthetankdownsupport
(O)withtheholesontheleft
uppersidebeam(Z). Tightenallboltsbyusingscrewdriver
provided.

b)
AlignM6bolt(AAA),springwasher(BBB),flatwasher(CCC),andtheTankbaffle‐A(N)
withtheholeontheleft
lowersidebeam(P). Tightenallboltsbyusingscrewdriver
provided.

c)
AlignM6bolt(AAA),springwasher(BBB),flatwasher(CCC),andtheTankbaffle‐C(W)
withtheholeontheleft
lowersidebeam(P). Tightenallboltsbyusingscrewdriver
provided.


- 9 -
Step5
a) Inserttheaxle(M)intotheholesontherightfrontlegandbackleg.
b)
Putonecollar(EEE)oneachendoftheaxle,andthenputonewheel(CC)on
eachendoftheaxle.Screwonelocknut(DDD)oneachendoftheaxleusing
thewrench(GGG)provided.
c)
Insertonewheelcap(BB)oneachwheel.




Step6
a) Placethebodyassembly(A)onthecartassembly. 
b)
Aligntheholesonfrontlegswiththeholesonthebodyassembly(A),
theninsertonebolt(AAA),onespringwasher(BBB)andoneflat
washer(CCC)intoeachhole.Tightenbyhanduntilsecure.
c)
Aligntheholeoneachbacklegwiththeholesonbodyassembly.
Insertonebolt(AAA),onespringwasher(BBB)andoneflatwasher
(CCC)intoeachhole.Tightenbyhanduntilsecure.
d)
Gobackandtightenallboltsusingthescrewdriverprovided.


Attention: 
Unpacktheregulator/hoseassembly(locatedunderneaththefirebox)priortoassemblingthegrillbodytothecart,andpull
outtheregulator/hosetothecartsidepanelwhengoaheadtothisstep.



Step7
a) Loosenthefourpre‐installedboltsonthesideofcontrolpanelandleft
backleg,andallow1/4bolt’slengthtoextend,aligntheholesontheleft
sideshelf(G)withtheextendedbolts,thenpushdownontheleftside
shelfuntilitclocksintoplace,tightenbyhanduntilsecure.
b) Repeattheprocedurefortherightsideshelf(J)assembly.
c) Gobackandtightenalltheboltsusingthescrewdriverprovided.




Step8
a) Alignthetwoholesonrightsideofbodyassemblywiththetwoholesonthe
rightsideshelf.Theninsertonebolt(AAA),onespringwasher(BBB)andone
flatwasher(CCC)intoeachhole.Tightenbyhanduntilsecure.
b)
Repeattheprocedurefortheleftsideofthebodyassembly.
c)
Gobackandtightenallboltsusingthescrewdriverprovided.


Step9
a) Aligntheholesonsideknobseat(K)withtheholesonthe
rightsideshelfandsideburnervalve.Screwonebolt(FFF)into
eachpre‐drilledhole.
b)
Tightentheboltsusingthescrewdriverprovided.Insertthe
sideknob(L)intoknobshaftofvalve.
c)
Openthesideburnerlidandplacethesideburnerassembly(I)
ontherightsideshelf.Connecttheventuritubeandtheside
valvebyoverlapping0.78”betweenventuritubeandnozzle.
d)
Aligntheholesonthesideburnerassemblywiththeholeson
therightsideshelf.
e)
Insertonebolt(FFF)intoeachpre‐drilledholeandscrewone
nut(DDD)ontoeachboltbyhand.
f)
Connectthesideburnerignitioncablebyinsertingitontothe
electrode.Makecertaintheconnectionissecure.



- 10 -
Step10
a) Placethethreeheatplates(D)insidethegrillontheburners.
b)
Placethetwocookinggrids(C)insidethegrillontheheatplates.
c)
Insertthefourfeetofwarmingrack(B)intotheholesontopofgrillbody.
d)
Hookthegreasecupsupport(E)intotheholesongreasetrayandplacethegreasecup(F)onthecupsupport.

















Step11
a) Placethecylinderuponthetankseatoftheleftbottombeamhook.
b)
Pushthecylindertowardthetophookontheleftsidebeamtohookit.
c)
Connecttheregulatortothecylinderbyturningitclockwise.




Fully Assembled View





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






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





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




- 11 -
OperatingYourGrill
CAUTION
Useonlytheregulatorprovided.Ifareplacementisnecessary,callourcustomerservicecenter.Theuseofunauthorizedparts
cancreateanunsafeconditionandenvironment.

Theliquidpropanegas(LP‐gas)supplycylinder(s)tobeusedmustbe:
a) ConstructedandmarkedinaccordancewiththespecificationsforLPgascylindersoftheNationalStandardofthe
TransportationofDangerousGoodsCommissionofCanadaforCylinders,SpheresandTubes(CAN/CSA‐B139),asapplicable;
b) Providedwithalistedover‐fillingpreventiondevice;
c) Providedwithacylinderconnectiondevicecompatiblewiththeconnectionforoutdoorcookingappliances.

Onlythepressureregulatorandhoseassemblysuppliedwiththeoutdoorcookinggasappliancemustbeused.Replacement
pressureregulatorsandhoseassemblymustbethosespecifiedbytheoutdoorcookinggasappliancemanufacturer.Useonly
20‐poundcylindersequippedwithacylinderconnectiondevicecompatiblewiththeconnectionforoutdoorcookingappliances.
Thecylindermustincludeacollartoprotectthecylindervalve.Donotdroporhandlethecylinderroughly.Disconnectthe
propanecylinderfromtheregulatorvalvewhenthegrillisnotinuse.

StorageoftheapplianceindoorsispermissibleONLYifthecylinderisdisconnectedandremovedfromtheappliance.Store
cylinderoutdoorsandkeepoutofthereachofchildren.Donotstorethecylinderinabuilding,garageorotherenclosedareas.
Neverstoreyourcylinderwheretemperaturescanreachover51.7℃.
Beforeconnecting,makesurethereisnodebriscaughtintheheadofthegascylinder,regulatorvalveorintheheadofthe
burnerandburnerports.Connectregulatorvalveandhandtightenfirmly.DONOTobstructtheflowofcombustionairor
ventilationairtothegrill.Ensurethepropanecylinderisinanuprightpositiontoallowthegastoleavethecylinder.Otherwise
theoverfillpreventiondevicewithinthecylinderwillpreventpropergasflow.
DANGER
Afirecausingdeathorseriousinjurymayoccurifthefollowingisnotfollowedexactly:
Neverstoreorusegasolineorothervolatilesubstancesinthevicinityofthisgrill.
Neverstoreasparepropanecylinderinthevicinityofthisgrill,orinthevicinityofanotherpotentialheatsource.
Neverfillthepropanecylinderbeyond80%full.
Thisgrillisdesignedtoconnecttoastandard20lbcylinderonly.PleaserefertoStep11oftheAssemblyInstructionsfor
installation.
WARNING
Don’tstoresparegascylinderinorneargrill.

Connecting&DisconnectingtheGasCylinder

LP(Propane)GasSupplyConnection&Disconnection

1. Alwaysplacethepropanecylinderonthetankbracketslocatedontherightsideofthecart.
2. AlwaysconfirmallburnercontrolknobsareintheOFFpositionbeforeactivatingthegassupply.
3. Beforeconnection,besurethatthereisnodebriscaughtintheheadofthegascylinder,headofthe
regulatorvalve,orintheheadoftheburnerandburnerports.
4. Alwaysconnectthegassupplyregulatorsasfollows:Insertthenippleofthevalvecouplingintothe
tankvalveandtightentheconnectioncollarbyturningitclockwisewithonehandwhileholdingthe
regulatorwiththeotherhand.(Seediagramtoright.)
5. Disconnectthepropanecylinderfromtheregulatorvalvewhenthegrillisnotinuse.
6. AlwaysconfirmallburnercontrolknobsareintheOFFpositionbeforedisconnectingthegassupply.
7. Beforedisconnecting,besurethatthetankvalveisinOFFposition.
8. Alwaysdisconnectthegassupplyregulatorsasfollows:Loosentheconnectioncollarbyturningit
counter‐clockwisewithonehandwhileholdingtheregulatorwiththeotherhandandtakethenipple
ofthevalveoutofthetankvalve(Seediagramtoright.)Donotobstructtheflowofcombustionairand
ventilationairtothegrill.Keepventilationopeningsofthecylinderenclosurefreeandclearfromdebris.
9. Placedustcaponcylindervalveoutletwheneverthecylinderisnotinuse.Installonlythetypeofdustcaponcylinder
valveoutletthatisprovidedwiththecylindervalve.Othertypesofcapsorplugsmayresultinleakageofpropane.

- 12 -
DANGER
Topreventfireorexplosionhazardwhentestingforaleak:
1. Alwaysperformthe“leaktest“asbelowbeforelightingthegrillandeachtimethecylinderisconnectedforuse.
2. Donotsmokeorallowothersourcesofignitionintheareawhileconductingaleaktest.
3. Conducttheleaktestoutdoorsinawell‐ventilatedarea.
4. Donotusematches,lightersoraflametocheckforleaks.
5. Donotusegrilluntilallleakshavebeenstopped.Ifyouareunabletostopaleak,disconnectthepropanesupply,callfor
gasapplianceserviceoryourlocalpropanegassupplier.


CheckingforLeaks

1. Make2‐3oz.ofleaksolutionbymixingonepartliquiddishwashingsoapwiththreepartswater.
2. Makesurecontrolknobsareinthe“OFF”position.
3. Spraysomesolutiononthetankvalveuptotheregulatorconnection.(Seediagramtoright.)
4. Inspectthesolutionattheconnectionsforbubbles.Ifnobubblesappear,theconnectionissecure.
5. Ifbubblesappear,youhavealeak.Proceedtostep6.
6. Disconnecttheregulatorfromthetankandreconnect.Makesuretheconnectionissecured.
7. Retestwithsolution.
8. Ifyoucontinuetoseebubbles,replacethecylinder.


LightingYourGrill
DANGER
Failuretoopenlidwhileignitingthegrill’sburnersornotwaitingfiveminutestoallowgastoclearifthegrilldoesnotlight,may
resultinanexplosion,whichcouldcauseseriousbodilyinjuryordeath.
WARNING
Neverstandwithyourheaddirectlyoverthegrillwhenpreparingtolightthemainburners,topreventpossiblebodilyinjury.

LightingMainBurner
WARNING:
Attemptingtolighttheburnerwiththelidclosedmaycauseanexplosion.Makesuretherearenoobstructionsofairflowtothe
gasunit.Spidersandinsectscannestandclogtheburner/venturitubeattheorifice.Acloggedburnertubecanleadtoafire
beneaththeappliance.

1. Openlidwhilelightingburners.
2. Makesureallcontrolknobsareinthe“OFF”position.
3. Turnongassourceorcylindervalve.
4. Igniteonlytheburnersyouwishtouse.Pushandturntheknobto“HIGH”thenpressthe
igniterbuttonimmediately.Theburnershouldlight.Iftheburnerdoesnotlight,repeat2
or3times.
5. IfignitiondoesNOToccurin5secondturntheburnercontrolstoOFF,wait5minutes,
andrepeatthelightingprocedure.
6. Toigniteremainingburners,repeatsameprocedure.
7. Adjustvalveknob(s)todesiredcookingtemperature.






- 13 -
UsingtheLightingSticktoLighttheMainBurners
1. Insertamatchintotheendoflightingstick.Lightthematch.
2. Oncelit,putthelightingstickthroughtheholeonthegrillbodytoreachtheburnerports
(Seediagramtoright.)
3. Pressthevalveknobandrotateitcounterclockwisetothe‘’HIGH’’position.Theburner
shouldlightimmediately.Ifmorethanoneburnerisdesired,repeattheprocedure2‐3
untilalldesiredburnersarelit.
4. Adjustburnerstothedesiredcookingtemperature.
PRECAUTIONS:
1. Afterlighting,observetheburnerflame.Makesureallburnerportsarelit.
2. Iftheburnerflamegoesoutduringoperation,immediatelyturnthegas“OFF”.Openlidtoletthegasclearforatleast5
minutesbeforere‐lighting.
3. Beforecookingonthegrillforthefirsttimeandoperatethegrillforapproximately15minuteswiththelidclosedandthe
gasturnedon“HIGH”.Thiswill“heatclean”theinternalparts,dissipateodorfromthemanufacturingprocessand
paintedfinish.
4. Cleanthegrillaftereachuse.DONOTuseabrasiveorflammablecleaners.Thismaydamagepartsofthegrillandcausea
fire.

LightingSideBurner
1. Openlidwhilelightingtheburner.Lidmustremainopenwhileburnerislit.
2. Valvemustbeinthe“OFF”position.
3. Opencylindervalve.
4. Pushsideburnerknobfullyandrotateitslowlyabout1/4turncounterclockwise,andthenpresstheigniterpromptly.The
burnershouldlight.Iftheburnerdoesnotlight,turntheknobtothe“OFF”positionimmediately.Waitfiveminutesfor
thegastoclearandrepeattheprocedure.
5. Adjustvalveknobtothedesiredcookingtemperature

UsingtheLightingSticktoLighttheSideBurner
1. Openlidwhilelightingtheburner.Lidmustremainopenwhileburnerislit
2. Removethelightingsticktheninsertamatchintotheendoflightingstick.
3. Oncelit,placetheflametoreachtheburnerports.(Seediagramtoright.)
4. Pressthecontrolknobandrotateitcounterclockwisetothe‘’HIGH’’position.Theburner
shouldlightimmediately.
5. Adjustburnertothedesiredcookingtemperature.
Confirmthattheburnerisproperlylitandthattheflamepatternisasdesired(seefig.A,BandCbelowfortheproperflame
patterns).Iftheflamepatternisotherthannormal,consulttheTroubleshootingonpage16forcorrectiveaction.

- 14 -
Burnerinstallationandadjustment
WARNING
Adjustingtheair‐shutterwhilethegrillisoperating.Ifitisstillhot,pleasewearprotectivegearandbecareful.Failuretofollow
thisinstructioncouldcausepersonalinjury. 
Flare‐Ups
“Flare‐ups”sometimesoccurwhenfooddrippingsfallontothehotheatdistributionplateorburnersandignite.Someflaringis
normalanddesirableasithelpsimparttheuniqueflavorsassociatedwithgrilledfoods.Controllingtheintensityoftheflare‐ups
isnecessary,however,inordertoavoidburnedorunevenlycookedfoodsandtopreventthepossibilityofaccidentalfire.
WARNING
AlwaysmonitorthegrillcloselywhencookingandturntheflameleveldowntoLOWorOFFifflare‐upsintensify.

ShuttingOffBurners
1. Alwaysturnthevalveknob(s)clockwisetothe‘’HIGH’’position,andthenpressandturnitto‘’OFF’’.Neverforcetheknob
withoutpressingit.Thiscoulddamagethevalve.
2. Promptlyturnthegassupplytothe“OFF”positionatthepropanecylinder.
3. Closethelidofthegrill.


ExcessFlowSafetyValveResetProcedure

● Thenewregulatorsareequippedwithasafetydevicethatrestrictsthegasflowintheeventofagasleak.However,
unsafepracticesofgrilloperationcouldactivatethesafetydevicewithouthavingagasleak.
● Asuddenshutoffofthegasflowtypicallyoccursifyouopentheliquidpropane(LP)tankvalverapidly,orifoneormore
oftheburnercontrolknobsisinanopenpositionwhenopeningtheLPtankvalve.
● ThisprocedureiseffectivewithallsizesofLPtank.
● Toensuretheprocedureissafelyandsuccessfullyperformed,pleasecarefullyfollowtheseinstructions:
1. ClosetheLPtankvalve.
2. TurnallburnercontrolknobstotheOFFposition.
3. DisconnecttheregulatorfromtheLPtank.
4. Openthelidofthegrill.
5. TurnburnercontrolknobstoHIGH.
6. Waitatleast1minute.
7. TurnburnercontrolknobsOFF.
8. Waitforatleast5minutes.
9. Re‐connecttheregulatortotheLPtank.
10.SlowlyturntheLPtankvalve¼turnatatimeandhavethevalveallthewayopen.
11.Withthelidopen:Forgrillwithignitionbutton:turnononlyONEfrontburnercontrolknobtotheHIGHposition.

- 15 -
Ignitethegrillbypushingtheignitionbutton.Forgrillwithanautomaticignition:Pushdownthecontrolknobyou
wanttolight,turncounterclockwiseuntilyouheartheignitionclick.
12.Afterthefirstfrontburnerislit,turnontheothercontrolknob(s)totheHIGHposition.**Ifyouhavemorethantwo
burners,turnthemononlyONEATATIME.
13.Whenallfrontburnersarelit,closethegrilllid.
14.Waitfor10‐15minutes;thetemperatureshouldreach400–450°F
WARNING
Thecylindervalvealwayshastobeinthehorizontalposition,toensurethatonlythepropanevapouriswithdrawn.












CORRECTWRONGWRONGWRONG


CareandMaintenance
IMPORTANT
Alwaysallowtocompletelycooloffbeforecoveringyourgrilltopreventcorrosionfromcondensation.

CAUTION
Allcleaningandmaintenanceshouldbedonewhenthegrilliscool,withthefuelsupplyturnedoffatthecontroldialandthe
propanecylinderdisconnected.DONOTcleananygrillpartinaself‐cleaningoven.Theextremeheatwilldamagethefinish.

Cleaning
Burningoffthegrillaftereveryuse(approx.15minutes)willkeepexcessivefoodresiduefrombuildingup.Cleanthegrillbefore
andaftercookingisrecommended.
Recommendedcleaningmaterials
MilddishwashingliquiddetergentHotwater
NyloncleaningpadWirebrush
PaperclipPuttyknife/scraper
Compressedair

DONOTusecleanersthatcontainacid,mineralspiritsorxylene.

Outsidesurfaces:
Useamilddishwashingdetergentandhotwatersolutiontoclean.Rinsethoroughlywithwater.

Insidesurface:
Iftheinsidesurfaceofthegrilllidhastheappearanceofpeelingpaint,bakedongreasehasturnedtocarbonandisflakingoff.
Cleanthoroughlywithastrongsolutionofdetergentandhotwater.Rinsewithwaterandallowittocompletelydry.
Interiorofgrillbottom–Removeresidueusingbrush,scraperand/orcleaningpad.Washwithadishwashingdetergentand
hotwatersolution.Rinsewithwaterandletdry.
CookingGrates–Theporcelaingrateshaveaglass‐likecompositionthatshouldbehandledwithcare.Useamilddishwashing
detergentorbakingsodaandhotwatersolution.Non‐abrasivescouringpowdercanbeusedonstubborn
stains.Rinsewithwater.
HeatPlates–Cleanresiduewithwirebrushandwashwithsoapywater.Rinsewithwater.
GreaseCup–Periodicallyemptythegreasecupandcleanwithadishwashingdetergentandhotwatersolution.

CleaningtheBurnerAssembly
1. Turngasoffatthecontrolknobsandpropanetank.
2. Removecookinggratesandheatplate.
Vapour Vapour Vapour
Va
p
our

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3. Removegreasecup.
4. Removeburnerbyunscrewingnutfrombeneathburner“foot”usingascrewdriverandpliers.
5. Liftburnerupandawayfromthegasvalveorifice.
6. Cleaninlet(venturitube)ofburnerwithsmallbottlebrushorcompressedair.
7. Removeallfoodresidueanddirtonoutsideofburnersurface.
8. Cleananycloggedportswithastiffwire(suchasanopenedpaperclip).
9. Inspectburnerfordamage(cracksorholes).Ifdamageisfound,replacewithanewburner.Reinstallburner.Makecertain
thegasvalveorificesarecorrectlypositioned,pointingstraightintoburnerinlet(venturitube).Also,checkpositionof
sparkelectrode.


TROUBLESHOOTING

Problem Possiblecause Prevention/Cure
Burnerdoesn'tlightusingknobsor
igniter
Wiresorelectrodeiscoveredby
cookingresidue
Cleanwireorelectrodeusinga
clothandrubbingalcohol
ElectrodeandburnersarewetWipewithdrycloth
Ignitionelectrodecrackedor
broken;sparkingwherecracked
Replaceelectrode
Burnerdoesn'tlightusingamatch NogasflowCheckifpropanetankisempty.If
not,refertoExcessiveflowsafety
valveresetprocedure
Couplingnutandregulatorarenot
fullyconnected
Unscrewcouplingnutabout1/2to
3/4turncounterclockwiseto
disengage,thenrestartthreading
thenut.TightenbyhandONLY,do
notusetools.
BlockageofgasflowCheckburnertubeandhose
Disconnectionofburnerandvalve Reconnect
Spiderwebsorinsectnestin
venturi
Cleanventuri
Burnerportscloggedorblocked Cleanburnerports
Suddendropingasfloworreduced
flameheight
OutofgasReplacecylinder
Irregularflamepattern,flamedoes
notrunthefulllengthofburner
Burnerportsarecloggedor
blocked.
Cleanburnerports
FlamesturnyellowororangeNewburnermayhaveresidual
manufacturingoils
Burnyourgrillfor15minuteswith
thelidclosed
Spiderwebsorinsectnestin
venturi
Cleanventuri
Foodresidue,greaseorseasoning
saltonburner
Cleanburner
Poorconnectionofvalvetoburner
venturi
Assureburnerventuriisproperly
connectedwithvalve

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FlameblowsoutHighorgustingwindsTurnfrontofgrilltofacewindor
increaseflameheight
LowonpropanegasReplacecylinder
ExcessflowvalvetrippedRefertoExcessiveflowsafetyvalve
resetprocedure
Flare‐upGreasefill‐upCleangrill
ExcessivefatinmeatTrimfatfrommeatbeforegrilling
ExcessivecookingtemperatureAdjust(lower)temperature
PersistentgreasefireGreasetrappedbetweenburner
andfoodonthegrate
TurnknobstoOFF.TurngasOFFat
propanetank.Leavelidinclosed
positionandletfireburnout.After
grillcools,removeandcleanall
parts
Flashback(fireinburnertubes)BurnersortubesareblockedCleanburnersortubes
Surfaceofinsidelidappearstobe
peelingaway
Thelidisstainlesssteelandisnot
painted
Bakedongreasefill‐uphasturned
tocarbonandisflakingoff.Clean
thoroughly
IrregularflameAirflowisnotcorrect.Correct
flameisbluewithyellowtips1‐2”
high.

Toolittleair:wavyyellowororange
flames.



Toomuchair:noisyblueflames




Ifflamesareyellowororange–
openflapattheendoftheventuri
tubesin1/8”incrementsuntil
flamesarecorrect.

Ifflamesareblueandnoisy–close
flapattheendoftheventuritubes
in1/8”incrementsuntilflamesare
correct.
*PropaneModelsmustbeopena
minimumof1/8”









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WarrantyProgram

Proofofpurchaseisrequiredtoaccessthiswarrantyprogram,whichisineffectfromthedateofpurchase.Ifunableto
provideproofofpurchaseorafterthewarrantyhasexpired,customerswillbesubjecttoparts,shippingandhandlingfees.

Full30‐DayWarranty
Anymissingpartscanbereplacedatnochargewithin30daysfromthedateofpurchasewithavalidproofofpurchase.
Customerswillbesubjecttoshippingandhandlingfees.

LimitedWarranty
Grillcannotbereturnedorrefundedafterusing.
1‐YearLimitedWarrantyonallgrillpartsinregardstodamageaffectingtheoperationofthegasgrill.

WarrantyProvisions:
Thiswarrantyisnon‐transferableanddoesnotcoverfailuresduetomisuseorimproperinstallationormaintenance.
Thiswarrantyisforreplacementofdefectivepartsonly.Wearenotresponsibleforincidentalorconsequentialdamages
orlaborcosts.
Thiswarrantydoesnotcoverchipsandscratchesofporcelainorpaintedsurfaces,nordoesitcovercorrosionor
discolorationduetomisuse,lackofmaintenance,hostileenvironment,accidents,alterations,abuseorneglect.
Thiswarrantydoesnotcoverdamagecausedbyheat,abrasiveandchemicalcleaners,resultinginchippedporcelain
enamelpartsoranydamagetoothercomponentsusedintheinstallationoroperationofthegasgrill.

Theoriginalconsumerpurchaserwillbechargedforallshippingandhandlingfeesofreplacementunderthetermsoflimited
warranty.Ifcustomersunabletoprovideproofofpurchaseorafterthewarrantyhasexpired,customerswillbealsosubject
topartsfees.

Someprovincesdonotallowthelimitationorexclusionofincidentalorconsequentialdamages,sotheabovelimitationsor
exclusionsmaynotapplytoyou.Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightsthatvary
fromprovincetoprovince.

Ifyouhaveanyquestionsaboutourproductsorwarranty,pleasecallourservicecenterat
1‐877‐630‐5396(TOLL‐FREE),10:00A.M.–7:00P.M.(EST),MONDAY‐FRIDAY.

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

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Manufacturedby:LucasBBQCo.,Ltd.








FORCUSTOMERSERVICE:
CALL1‐877‐630‐5396(TOLL‐FREE)
10:00A.M.–7:00P.M.(EST),MONDAY‐FRIDAY