TEUPEN LEO 15 GT Quick guide

Aerial access platform
Translation of the original oper-
ating instructions
Serial number: _______________

© TEUPEN Maschinenbau GmbH 2013
Manufacturer:
TEUPEN Maschinenbau GmbH
Marie-Curie-Straße 13
D-48599 Gronau
Telephone: [phone]
Fax: [phone]
email: [email protected]
Internet: www.teupen.com
Service:
Telephone: [phone]
email: [email protected]
Leo15GT 2012_GB
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Table of contents
1 General................................................................ 7
1.1 Information about these instructions............. 7
1.2 Explanation of symbols................................. 7
1.3 Limitation of liability....................................... 9
1.4 Copyright....................................................... 9
1.5 Warranty provisions.................................... 10
1.6 Conditions warranty performance card....... 10
1.7 Customer Service........................................ 11
2 Safety................................................................. 13
2.1 Essential dangers........................................ 13
2.1.1 General hazards in the workplace............ 13
2.1.2 Danger due to electric current.................. 15
2.1.3 Danger due to mechanical elements........ 17
2.1.4 Danger due to hydraulic energies............ 18
2.1.5 Dangers due to high temperatures........... 19
2.1.6 Danger due to chemicals......................... 19
2.1.7 Danger due to traffic and vehicles............ 20
2.2 Proper use................................................... 21
2.3 Responsibility of the owner......................... 21
2.4 Personnel requirements.............................. 23
2.4.1 Qualifications............................................ 23
2.4.2 Unauthorised persons.............................. 25
2.4.3 Training.................................................... 25
2.5 Personal protective equipment.................... 25
2.6 Safety equipment........................................ 27
2.6.1 Position of the safety equipment.............. 27
2.6.2 Description of the installed safety equip-
ment......................................................... 29
2.7 Symbols on the machine............................. 31
2.8 Behaviour in case of fire or accidents......... 36
2.9 Environmental protection............................ 37
3 Technical data................................................... 39
3.1 Dimension sheet......................................... 39
3.1.1 Main dimensions...................................... 39
3.1.2 Work diagram........................................... 39
3.2 Machine....................................................... 40
3.3 Platform system.......................................... 40
3.4 Chassis....................................................... 40
3.5 Bracing........................................................ 41
3.6 Drive............................................................ 41
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3.6.1 Combustion engines................................ 41
3.6.2 Electric motor........................................... 42
3.7 Emissions.................................................... 42
3.8 Operating conditions................................... 42
3.9 Hydraulic system......................................... 42
3.10 Lubricants.................................................. 43
3.11 Type plate................................................. 44
4 Structure and function..................................... 45
4.1 Overview..................................................... 45
4.2 Brief description.......................................... 46
4.3 Assembly description.................................. 47
4.3.1 Platform.................................................... 47
4.3.2 Outriggers................................................ 48
4.3.3 Working basket........................................ 48
4.3.4 Crawler chassis........................................ 49
4.3.5 Combustion engine.................................. 49
4.3.6 Electric motor........................................... 49
4.4 Operating and display elements.................. 50
4.4.1 Control panel/Cable remote control......... 50
4.4.2 Controller for emergency and service ope-
ration........................................................ 51
4.4.3 Display at the control box......................... 52
4.5 Power connection........................................ 52
4.6 Work areas and danger zones.................... 52
4.7 Accessories................................................. 53
4.7.1 Keys......................................................... 53
4.7.2 Safety harness (optional)......................... 53
4.7.3 Lifting device (optional)............................ 53
5 Transport and storage...................................... 55
5.1 Safety instructions for transport.................. 55
5.2 Transport inspection.................................... 55
5.3 Transport..................................................... 56
5.4 Storage........................................................ 61
6 Operation........................................................... 63
6.1 Safety instructions for operation.................. 63
6.2 Switching the machine on/off...................... 63
6.2.1 Switching the machine on/off via the
mains supply............................................ 64
6.2.2 Switching the machine on/off via the com-
bustion engine.......................................... 65
6.3 Shutting down in case of emergency.......... 66
6.4 Moving the machine.................................... 68
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6.5 Putting the machine in work position........... 72
6.5.1 Manual bracing......................................... 73
6.5.2 Automatic bracing.................................... 75
6.6 Operating the machine................................ 77
6.7 Putting the machine in transport position.... 79
6.8 Height and width adjustment crawler
chassis (optional)........................................ 84
6.9 Changing the working basket...................... 87
6.10 Operate lifting device (optional)................ 90
6.11 Emergency operation................................ 90
6.12 Service operation...................................... 94
6.12.1 Service operation bracing and platform
functions................................................. 95
6.12.2 Service operation chain function............ 97
6.13 Valve settings............................................ 99
6.13.1 Valve setting for platform....................... 99
6.13.2 Valve setting outriggers........................ 101
7 Maintenance.................................................... 103
7.1 Safety instructions for maintenance.......... 103
7.2 Maintenance plan...................................... 105
7.2.1 Maintenance plan combustion engine.... 106
7.2.2 General maintenance plan..................... 109
7.3 Maintenance work..................................... 110
7.3.1 Cleaning................................................. 110
7.3.2 Tensioning the chain.............................. 111
7.3.3 Lubricating the rotating drive.................. 113
7.3.4 Checking the hydraulic oil level.............. 114
7.3.5 Check the gearbox oil level of the crawler
chassis................................................... 115
7.3.6 Replacing the filter insert........................ 117
7.3.7 Lubrication plan...................................... 118
7.3.8 Rotating assembly tightening torques.... 120
8 Faults............................................................... 121
8.1 Safety instructions for fault repair.............. 121
8.2 Fault table................................................. 123
8.3 Error code list............................................ 127
8.4 Notes about the rubber track..................... 132
8.5 Work for fault repair................................... 133
8.5.1 Changing fuses...................................... 133
8.5.2 Switching the circuit breaker on/off........ 135
8.6 Fuses........................................................ 136
8.6.1 Fuzzy control card.................................. 136
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8.6.2 Working basket fuse and FI circuit
breaker................................................... 136
9 Disposal........................................................... 137
9.1 Safety instructions for disposal................. 137
9.2 Disposal.................................................... 137
10 Index................................................................ 139
Appendix......................................................... 141
A Combustion engine........................................ 145
A.1 Gasoline engine Robin-Subaru EX 21....... 147
A.2 Diesel engine Hatz 1B30 (optional)............. 
BCircuit diagram................................................. 
CHydraulic plan................................................... 
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1 General
1.1 Information about these instructions
These instructions enable the safe and efficient han-
dling of the machine. These instructions are a compo-
nent of the machine and must be kept in the immediate
vicinity of the machine so that they are accessible to the
personnel at any time.
Before beginning any work, the trained personnel must
have read through these instructions carefully and
understood them. The basic requirement for safe
working is adherence to all the specified safety instruc-
tions and operating instructions in these instructions.
In addition, the local accident prevention regulations
and general safety provisions for the area of application
of the machine apply.
Figures in these instructions serve the purpose of basic
understanding and can deviate from the actual model.
1.2 Explanation of symbols
Safety instructions are marked with symbols in these
instructions. The safety instructions are always intro-
duced by signal words which express the extent of the
danger.
DANGER!
This combination of symbol and signal word
indicates an immediately-dangerous situation
which will cause death or severe injuries if not
avoided.
WARNING!
This combination of symbol and signal word
indicates a possibly-dangerous situation
which could cause death or severe injuries if
it is not avoided.
Safety instructions
General
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CAUTION!
This combination of symbol and signal word
indicates a possibly-dangerous situation
which could cause slight injuries if it is not
avoided.
NOTICE!
This combination of symbol and signal word
indicates a possibly-dangerous situation
which could cause property and environ-
mental damage if it is not avoided.
This symbol highlights useful tips and recom-
mendations as well as information designed
to ensure efficient and smooth operation.
The following symbols are used in the safety instruc-
tions to draw attention to specific dangers:
DANGER!
This combination of symbol and signal word
indicates an immediately-dangerous situation
due to electric shock. If an instruction so
marked is not heeded, severe or even fatal
injuries can be the consequence.
To emphasise operating instructions, results, lists, refer-
ences and other elements, the following markings are
used in these instructions:
Marking Explanation
Step-by-step instructions
ðResults of action steps
References to sections of these
instructions and to other relevant
documents
Tips and recommendations
Special safety instructions
Additional markings
General
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Marking Explanation
Listing without fixed sequence
[Buttons] Operating elements (e.g. buttons,
switches), display elements (e.g.
signal lamps)
‘Display’ Screen elements (e.g. buttons, pro-
gramming of function keys)
1.3 Limitation of liability
All details and instructions in these instructions were
compiled taking into account the applicable standards
and regulations, the state of technology, as well as our
many years of knowledge and experience.
In the following cases, the manufacturer assumes no
liability for damage:
nFailure to follow these instructions
nUse deviating from the proper use
nUse of untrained personnel
nUnauthorised changes
nTechnical alterations
nUse of non-approved spare parts
For special models, with the usage of additional order
options or due to the latest technical changes, the
actual scope of delivery can deviate from the explana-
tions and depictions provided here.
Applicable are the obligations agreed upon in the
delivery contract, the general terms and conditions, as
well as the delivery conditions of the manufacturer and
the legal regulations valid at the time the contract was
concluded.
1.4 Copyright
The contents of these instructions are copyrighted.
Their use is permitted in the context of using the
machine. Any use extending beyond this is not allowed
without written permission from the manufacturer.
General
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1.5 Warranty provisions
The warranty provisions are contained in the manufac-
turer's general terms and conditions.
1.6 Conditions warranty performance card
In order to be able to process warranty applications
between the customer, service partner and Teupen as
quickly as possible, it is absolutely necessary to fill out
the warranty card which is at the front of the machine
record and send it back to Teupen directly after hand-
over of the machine to the customer. If the warranty
card is not filled out properly, we cannot process the
warranty application since important data which is
necessary for the processing has not been made avail-
able to us.
Please send the warranty card to:
Teupen Maschinenbau GmbH
Service Point
Marie-Curie-Straße 13
D-48599 Gronau
Sample of a properly filled-out warranty card:
General
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