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Texmate FL-B101Q-HZ User manual

Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comFL-B101Q-HZ_manual (d0059) Page 1
• AC Line Frequency Range 45-200Hz @ 80-300VAC
• A red or optional green, Tri-color 101 segment bargraph.
• Two 9 Amp Form C, and two 4 Amp Form A relays available
• Optional isolated 16 bit analog output. User or factory
scalable to 4 to 20 mA, 0 to 20 mA or 0 to 10 V across any
desired span from ± one bar to the full scale range
• Provision to connect an external programming lockout
switch.
• Optional NEMA-4 front cover.
• Four programmable setpoints.
• Relays activation can be selected to occur above (HI) or
below (LO) each setpoint.
• Optional 6 inch adaptor to replace switch board analog
meters.
• UL Listed
Input Specs: ..............
Differential with Frequency to Voltage con-
verter. Inputs resistively isolated to 1400V
from the internal ground of meter by
1.94MΩ, so that phase to phase measure-
ments up to 300V AC can be safely made
Full Scale Ranges:......
Factory installed range of 45Hz to 200Hz.
A/D Converter: ..........14 bit single slope
Accuracy: ..................±(0.05% of reading + 1segment)
Temp. Coeff.: .............100 ppm/°C (Typical)
Warm up time: ...........2 minutes
Conversion Rate: ......10 conversions per second (Typical)
Bargraph Display: .....
101 segment 4” vertical (std),
horizontal (optn), red (std), green (optn),
Positive Overrange: . . Bargraph display flashes
Negative Overrange:
First segment of bargraph display flashes
Relay Output: ............Two 4 Amp Form A relays and Two
9 Amp Form C relays
Analog Output: .........Isolated 16 bit user scalable mA or V
OIC (mA out) ...........
4-20 mA @ 0 to 500Ω max loop resistance
OIV (volts out) .......... 0-10 V DC @ 500 Ω or higher resistance
Power Supply: ...........AC/DC Auto sensing wide range supply
PS1 (std) ................
85-265 VAC, 50-400 Hz / 95-300 VDC @ 4.2W
PS2 .........................
15-48 VAC,50-400 Hz / 10-72 VDC @ 4.2W
Operating Temp.: ......0 to 50°C
Storage Temp: ...........–20°C to 70°C
Relative Humidity: ....95% (non condensing)
Case Dimensions: ....
3/32 DIN, Bezel: 36x144 mm(1.42”x5.69”)
Depth behind bezel: (4.64") 117.5 mm
Plus 10 mm (0.39”) for Right-angled con-
nector, or plus 18.3 mm (0.72”) for Straight-
thru connector, or plus 26.5 mm (1.05”) for
Push-On connector.
Weight: .......................9.5 oz., 12 oz when packed
General Features
Input Module Compatibility Specifications
Index
LEOPARD FAMILY
LEOPARD
✔LEOPARD FAMILY: More than 50 different
Plug-in I-Series Input Signal Conditioners are
approved for Leopard Family meters.
See www.texmate.com for an up to date listing.
Analog Output Scaling and Calibration ...........9
Case Dimensions...........................12
Component Layout .........................11
Connector Pinouts ..........................10
Connectors................................10
Controls and Indicators .......................2
Custom Face Plates and Scale ................13
Glossary of Programming Symbols and Modes of
Operation ..................................2
General Features ............................1
Input Module Compatibility ...................... 1
Input Module Component Glossary...............
11
Installation ................................12
One Point Quickset Rescaling and Calibration
Procedure.................................6
Ordering Information ........................14
Opening the Case to Access Mode Select Headers . . .4
Overview of Display Modes, Scaling Capabilities and
Operation Modes ............................3
Pin Descriptions ............................10
Setpoint Adjust ..............................7
Setting the Colors ...........................8
Specifications ...............................1
Standard Display Mode Calibration Procedure.....6
Two Point Quickset Scaling and Calibration .......5
FL-B101Q-HZ
Leopard Bargraph Meter
AC Line Frequency
101 Segment in a 9/64 DIN CASE
High Accuracy Programmable AC Line Frequency Bargraph Meter and Transmitter.
Range 45-200Hz@80-300VAC, Optional 4-20mA or 0-10VDC Output.
Suitable for Power Generators and Switchboard Analog Meter Replacement.
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comPage 2 FL-B101Q-HZ_manual (d0059)
Standard or Center Zero Display Mode Select Header
•
Jumper clips enables standard
display on CH1 and CH2.
• Jumper clip to enable Center
Zero display.
Operating Mode Select Header
This header selects one of the two basic operating
modes presently available for this meter.
Mode 0 Bargraph with four set points displayed on
bargraph display.
Mode 3 Enables the Hysteresis mode for tank
filling or tank emptying applications.
Relay Activation Mode Select Header
When no jumper clips are installed the relays will
activate when the display exceeds the set point.
Any relay that has a jumper clip installed will
activate when the display is less than the set point.
CH1 CH2
CH1 CH2
MODE
13
2
Controls and IndicatorsControls and Indicators
101 Segment Bar
Setpoint indicated
by an OFF Segment
UP Button Indicator
DOWN Button
Indicator
Setpoint indicated
by an ON Segment
Quickset Programming
This bargraph features Texmate's unique QUICKSET PROGRAMMING.
When a front panel button is pressed the associated function is directly
changed. The direction of change will be either up or down, as indicat-
ed by the UP and DOWN indicator LEDs. After the indicator LED lights
up there is a 0.5 second delay before any change occurs. When a but-
ton is released and pressed again the direction of change is reversed.
As there are no menu or sub-menus to navigate, the programming and
setup is quick and
Span Buttons
Span
Zero Buttons
Zero
Set Point Button
SP1
SP2
SP3
SP4
Front Panel Buttons
Zero Button
The Zero Button sets the Channel 1 low input signal scaling.
Span Button
The Span Button sets the Channel 1 high input signal scaling.
SP1, SP2, SP3 and SP4 Buttons
These buttons setup the corresponding setpoints.
Setpoint Indication
The position of setpoints on the bargraph display are indicated by
an ON segment if the bargraph display is below the setpoint, and
by an OFF segment if the bargraph display is above the setpoint.
(See the drawing above)
To explain software programming procedures, logic diagrams
are used to visually assist in following programming steps. The
following symbols are used to represent the functions and dis-
plays of the meter:
When two fingers are shown side by
side, the two corresponding buttons must
be pressed at the same time to initiate an
indicated function.
Controls and IndicatorsGlossary of Programming Symbols and Modes of Operation
Input Hi
Input Low
This arrow represents
the direction and level
of an input signal
Small arrow shows
direction the bar-
graph display has
moved or will move.
Shading indicates
bargraph is ON in
this area.
Setpoint indicated by
an OFF segment.
Setpoint indicated by
an ON segment.
Zero Span
Center Bar Display Option
This display option can be selected
when a dual scale is required. A
custom face plate is required for dual
scales. Tri-Color option is available
only for the Center Bar display.
MODE
13
2
RELAYS
1
34
2
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comFL-B101Q-HZ_manual (d0059) Page 3
Overview of Display Modes, Scaling Capabilities and Operating Modes
Input Hi
Input Low
std
Input Hi
Input Low
std Inv
Standard Scaling
Standard display mode selected and
scaled so bar increases as input signal
increases from Low to Hi.
Inverse Scaling
Standard display mode selected and
scaled so the bar increases as the input
signal decreases from Hi to Low.
CH1 CH2
Standard Display Mode
min_max
SP1
SP2
SP3
SP4
dual bar rvsd
SP1
SP2
SP3
SP4
Display with 4 Set Points
With Standard display or Center point
mode selected, the setpoints are
indicated by an ON segment outside
the bar display area and by an OFF
segment inside the bar display area.
Horizontal or Reverse Mounting
Meters can be mounted horizontally in
the panel and for those applications that
require an opposite growth of the bar,
the meter can be vertically or horizontally
mounted upside down
Mode 0 Channel Inputs Horizontal and Reverse Mounting
with Custom Face Plate Installed
Mode 3 Hysteresis Band between SP1 & SP2
This mode enables the Hysteresis function. In order for Hysteresis to function, SP2 must be set to a value greater than SP1, and SP2 should be
selected as High (h) Setpoint (See page 7). When these conditions are met, and Mode 3 is selected, then a Hysteresis band is created for the
SP1 relay, with the upper limit of SP2 and the lower limit of SP1. SP2 relay continues to operate normally.
• For a tank filling application SP1 is set to a Low (L) Setpoint. SP1 relay can control a pump that fills the tank
With Mode 3 selected, SP1 relay activates for inputs less than the SP1 level. Once activated, SP1 relay will
stay ON until the tank is filled to the SP2 level.
• For a tank emptying application SP1 is set to a High (h) Setpoint. SP1 can control a pump that empties the
tank. With Mode 3 selected, SP1 relay activates for inputs greater than the SP2 level. Once activated, SP1
relay will stay ON until the tank is emptied to the SP1 level.
MODE
13
2
Tank Filling
SP1 Tank starts
filling when
level is at or
below SP1
SP2
SP1
Tank stops
filling when
level is at SP2
SP2
Tank Emptying
SP1 Tank stops
emptying when
level is at SP1
SP2
SP1
Tank starts
emptying when
level is at or
above SP2
SP2
MODE
13
2
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comPage 4 FL-B101Q-HZ_manual (d0059)
The mode select headers are located on the Display Driver Board assembly. To change any of the modes, it is best to remove the
Display Driver Board assembly from the case. Before removing the Display Driver Board assembly from the front of the case it is
necessary to remove the rear cover and slide the main board back an inch, or remove it, to disengage the pin and socket connector
between the main board and the display assembly.
Step 2
Remove the rear cover plate
by pressing down lightly with a
small flat bladed screw driver
to release two plastic catches,
on either side of the case and
levering backwards.
Step 4
Starting with the top first, insert a
small flat bladed screw driver and
carefully lever the plastic catch up
and tilt the Display Board assembly
forward. Then repeat this action
with the bottom catches.
Step 5
Remove the entire Display Board
assembly by sliding it out of case.
Opening the Case to Access Mode Select Headers
INPUT SIGNAL
CONDITIONER
MAIN BOARD
DISPLAY BOARD
DRIVER BOARD
Meter Exploded view
Optional 16 Bit Isolated Analog Output Module
4 to 20 mA
(
0 to 20 mA
)
S
election Positio
n
0
to 1
0
V D
C
S
election Positio
n
Analog Output
S
election Heade
r
CH1 CH2
Standard or
Center Zero
Display Mode
Select Header
13
2
Operating Mode
Select Header
134
2
Relay Activation Mode
Select Header
b
a
c
d
Front view with bezel and
scale faceplate removed.
Step 1
Remove the front bezel by
lightly levering the plastic
catches up and forward in
the a b c d sequence shown.
Then remove the cover and
scale faceplate.
Step 3
Slide the Main Board back
approximately 1” to disengage
the pin and socket connection
to the Display Driver
Board.
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comFL-B101Q-HZ_manual (d0059) Page 5
Meters with QUICKSET PROGRAMMING feature a unique, easy-to-use, two point scaling and calibration system.
Scaling or calibration is accomplished simply, by applying a zero or low input signal and adjusting the bar to the desired
reading, using the ZERO button. A higher input signal is then applied, and the bar is adjusted to the desired reading for
that input value, using the SPAN button.
IMPORTANT DETAILS THAT MAKE QUICKSET PROGRAMMING EASY TO USE AND UNDERSTAND
1. The zero and span buttons are functionally the same, except as follows: The ZERO button can initiate a scaling with
input signals from zero to 95% of fullscale.The Span button can initiate a scaling with input signals from 5% of fullscale
to 105% of fullscale.
2. When a Zero or Span button is pressed, the Up or Down indicator LED will immediately light up to show the direction,
in which the Bar will move, after a 0.5 second delay. If the button is released and pressed again, the opposite Up
or down indicator will light up, and 0.5 seconds later the Bar will begin to move in that direction until the button is
released. When the bar is being adjusted to zero or fullscale, the bar will automatically stop at the zero or fullscale
position, and will not overshoot these positions, even if the button continues to be pressed.
3. While the bar is being adjusted, a new offset and scale factor is continuously being calculated. At the moment the
button is released, and the scaling is accepted, the calculation data is memorized and implemented. The Scaling cal-
culation is based on the new position of the Bar, the input signal being applied at that moment, and the previously
memorized position of the Bar and the input signal that was being applied, when the other button was last released.
4. Positive and negative signals maybe integrated into a two point scaling. However when either a ZERO or SPAN but-
ton is pressed the input signal being applied, must be more than 5% higher or lower than the previously memorized
value of the input signal, that was being applied when the other button was last released. If not, the bar will flash, the
scaling will not be accepted, and the previous scaling will still be retained in memory.
5. Because of the requirement, that a new scaling input signal must be 5% higher or lower than the previously stored
value, it can sometimes be difficult to implement a desired scaling, particularly when using a calibrator that only has
fixed output values. In this case Reset the Scaling by pressing the ZERO and SPAN buttons simultaneously for two
seconds. Both scaling memories will be erased and an internal default scale factor will be loaded. This provides a
display of zero to fullscale on the bar for an input of approximately 0 to 100% of the range selected on the input signal
conditioning module. After Resetting the Scaling a new calibration, using either button, can be implemented with new
input signal values. It is good practice to always use the zero button for lower input signals and the span button for
higher input signals, even when the bar display scale is inversed.
6. The larger the difference between two points used for calibration, the better the accuracy. However if the difference is
too high, and the output from the input signal conditioning module is greater than +2.1VDC, or less than -1.05VDC,
the bar will flash over range. The calibration will not then be accepted and, the previous scaling will still be retained
in memory. In this case, either a lower input signal must be used, or a higher range on the input module should be
selected to recalibrate the meter.
Note: Most input signal conditioners have provisions for analog calibration and scaling. If the meter’s scale factor is
set to read zero with a zero input (shorted input), and to read 10 Bars fullscale with a 2.000 V input, any pre-calibrated
signal conditioner with an output that does not exceed – 1 V to + 2 V, will read correctly in the meter without any further
calibration.
Two Point Quickset Scaling and Calibration
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comPage 6 FL-B101Q-HZ_manual (d0059)
Note: To calibrate the bargraph you must be able to input two input signals. Usually the minimum
input (LO Input) and the maximum input (HI Input) signals are used for optimum accuracy. However
a scaling can be accomplished with any two signals that are higher or lower than each other by more
than 5% of fullscale and are not greater than +2.1VDC or less than -1.05VDC.
STEP C SET THE LOW INPUT SIGNAL READING ON THE BAR
1) Apply the LO input signal (4ma in this example) to the input pins.
2) Using the ZERO button adjust the bar down to the required position.
STEP D SET THE HIGH INPUT SIGNAL READING ON THE BAR
1) Apply the high input signal (20mA in this example) to the input pins.
Using the SPAN button adjust the bar to the required position.
This position could be higher or lower than the position adjusted in
Step 2. The scaling for an input of 4 to 20mA is now complete.
Apply 4 mA
to the
Input Pins
and adjust
bar display
to the required
position
100
0
SP1 SP2 SP3 SP4
Zero Span
Apply 20 mA
to the
Input Pins
and adjust
bar display
to the required
position
100
0
SP1SP2 SP3SP4
Zero Span
Standard Display Mode Calibration Procedure
One Point Quickset Rescaling and Calibration Procedure
ONE POINT RECALIBRATION
As explained earlier, the FL-B101Q bargraph is calibrated using two point calibration. Once a bargraph is calibrated, the
low end of the range may be then recalibrated without affecting the calibration of the high end, and vice versa.
For example, take an FL-B101Q that has been calibrated to read zero to full scale for an input of 4 to
20mA. If now the scaling has to be changed to read zero to full scale for an input of 0 to 20mA, only
the low (4 mA) end needs to be recalibrated. The high (20 mA) end of the scaling is left untouched,
and so does not change. The following one point recalibration procedure is used for this purpose.
STEP A RECALIBRATE THE LOW INPUT SIGNAL READING ON THE BAR
1) Apply the LO input signal (0ma in this example) to the input pins.
The first segment will flash, indicating an under range condition.
2) Using the ZERO button adjust the bar up to the required position.
3) The FL-B101Q has now been recalibrated to read zero to fullscale
for a 0 to 20 mA input.
Apply 0 mA
to the Input Pins
and adjust
bar display
to the required
position
100
0
SP1SP2 SP3SP4
Zero Span
STEP A REVIEW THE INPUT MODULE STATUS
1) Confirm that the correct range and input is selected on the input signal con-
ditioning module.
Note: When undertaking an initial set up and primary scaling and calibration of the meter
it is best to start with a reset of the scaling.
STEP B RESET THE SCALING
1)Apply power to the meter and press the ZERO and SPAN buttons simultaneously for
2 seconds. This erases any previously memorized scalings, and resets the scaling to
the factory default, of approximately zero to full scale, for an input, that is 0 to 100% of
the range selected on the input signal conditioner.
Standard or Center Zero Display Mode may be selected, depending on the Operating Mode selected. If
the standard display mode is not already selected open the meter case as showing on page 4 and move the
jumper clips on the display mode select header to the OFF position.
Standard Display with
Jumper Clips in OFF
position
CH1 CH2
100
0
SP1 SP2 SP3 SP4
Zero Span
Reset the scaling
to the default value
on by pressing
the Zero and
Span buttons
simultaneously
for 2 secs.
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comFL-B101Q-HZ_manual (d0059) Page 7
Setpoint Adjust
The bargraph has the option to have up to 4 setpoints (two 9A Form C relays and two 4A Form A relays) installed. Each relay may
be set to activate either above or below its setpoint by inserting jumper clips on the Relay Activation header which is located on the
Display Driver Board. See the layout diagram on Page 4 for the exact location. The steps to setup the setpoints are as follows:
1) SELECT THE RELAY ACTIVATION MODE FOR EACH INSTALLED RELAY
Make sure that the required relays have been installed in the meter. Refer to the component layout on Page 11 for relay posi-
tions. If a jumper clip is installed in a specific relay position on the Relay Activation Mode Header, that relay will activate when
the display bar is lower that the programmed setpoint. If no jumper clip is installed in a specific relay position on the Relay
Activation Mode Header, that relay will activate when the display bar is equal to or higher that the programmed setpoint. The
Diagrams below show some of the various possibilities for relay activation.
Default
SP1, SP2, SP3, and SP4 all activate when input is equal to or higher than set point.
SP2 and SP4 activate when input is lower than set point. SP1 and SP3 activate when input
is equal to or higher than set point.
SP2 activate when input is lower than set point. SP1, SP3 and SP4 activate when input is
equal to or higher than set point.
134
2
sP
134
2
sP
134
2
sP
SP1 and SP3 activate when input is lower than set point. SP2 and SP4 activate when input
is equal to or higher than set point.
SP1, SP2, SP3, and SP4 all activate when input is lower than set point.
134
2
sP
SP1 and SP2 activate when input is lower than set point. SP3 and SP4 activate when input
is equal to or higher than set point.
134
2
sP
134
2
sP
100
0
25
50
75
SP1 SP2 SP3 SP4
Zero Span
SP2
SP1
SP3
SP4
2) ADJUST THE SETPOINT FOR EACH RELAY
The setpoint for each relay is set by the front panel buttons marked SP1, SP2, SP3 and
SP4. When a front panel button is pressed and held down, the associated setpoint is directly
changed. The direction of change will be either up or down, as indicated by the UP and DOWN
indicator LEDs. After the indicator LED lights up there is a 0.5 second delay before any change
occurs. To reverse the direction of change, release the button and then press down again. As
there are no menus or sub-menus to navigate, the programming and setup is quick and easy.
Setpoints are indicated on the bar display by an ON segment if the bar is below the setpoint
and with an OFF segment if the bar display is above the setpoint.
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comPage 8 FL-B101Q-HZ_manual (d0059)
Setting the Colors (For CHT or CVT Center Bar display options only)
100 212
032
SP1 SP2 SP3 SP4
Zero Span Lo
output
Hi
Apply power
while holding down
SP1, SP2, SP3, SP4 SP2
SP1
SP3
SP4
100 212
032
SP1 SP2 SP3 SP4
Zero Span Lo
output
Hi
Select required
color (i.e. orange)
SP1
100 212
032
SP1 SP2 SP3 SP4
Zero Span Lo
output
Hi
Select required
color (i.e. Green)
SP2
100 212
032
SP1 SP2 SP3 SP4
Zero Span Lo
output
Hi
Select required
color (i.e. Orange)
SP3
100 212
032
SP1 SP2 SP3 SP4
Zero Span Lo
output
Hi
Select required
color (i.e. Red)
SP4
To comply with the latest safety requirements, the tri-color bargraph is designed like a traffic light, to
display either red, orange or green, but only one color at a time. When the bar reaches a selected
color change point, the entire bar will change to the color designated for that zone. This eliminates
any ambiguity as to the signal status, especially just after transitioning to a new zone.
However, if two or more setpoints with differently specified colors are positioned at the same set point
value, the color specified for the set point with the highest identifying number will be displayed. When
set points are set to the same value, the SP4 color overrides the SP3 color, the SP3 color overrides
the SP2 color, and the SP2 color overrides the SP1 color.
STEP A ENTER COLOR SET MODE
Hold down ALL four setpoint buttons (SP1, SP2, SP3 and SP4) and apply power to the
meter. The meter will light up in the Color Set Mode. Release all the setpoint buttons.
STEP B SELECT COLOR FOR BAR ABOVE SETPOINT 1
Hold down the SP1 button. The color of the bar segments below SP1 will cycle between red,
green and orange. Release the SP1 button when the bar is the required color. Now
Whenever the bar is above the SP1 level it will be this color. When the bar is below the SP1
level it will always be red.
STEP C SELECT COLOR FOR BAR ABOVE SETPOINT 2
Hold down the SP2 button. The color of the bar segments below SP2 will cycle between red,
green and orange. Release the SP2 button when the bar is the required color. Now
whenever the bar is above the SP2 level it will be this color.
STEP D SELECT COLOR FOR BAR ABOVE SETPOINT 3
Hold down the SP3 button. The color of the bar segments below SP3 will cycle between red,
green and orange. Release the SP3 button when the bar is the required color. Now
whenever the bar is above the SP3 level it will be this color.
STEP E SELECT COLOR FOR BAR ABOVE SETPOINT 4
Hold down the SP4 button. The color of the bar segments below SP4 will cycle between red,
green and orange. Release the SP4 button when the bar is the required color. Now
whenever the bar is above the SP4 level it will be this color.
STEP F EXIT COLOR SET MODE
Turn off the power to the meter for 5 seconds and then re apply the power. The bargraph will now work with the programmed colors.
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comFL-B101Q-HZ_manual (d0059) Page 9
To calibrate the Analog Output you must be able to input two input signals. Usually the mini-
mum input (LO Input) and the maximum (HI Input) signals are used for maximum accura-
cy.
For example the five steps to obtain an Analog Output of 4mA to 20mA for an input of 0 to
10V are:
STEP A ACCESS THE ANALOG CALIBRATION MODE
1) Confirm the internal analog output module is installed and that the required
voltage or current output option is selected.
2) Turn OFF the power to the bargraph.
3) Hold down the ZERO and SPAN buttons simultaneously and re-power the
bargraph. The ZERO button will now function as the LO button and the SPAN
button will now function as the HI button for calibrating the Analog Output.
STEP B RESET THE ANALOG OUTPUT SCALING
1) Press the LO and HI buttons simultaneously and hold them down for 2
seconds. This will reset the analog output scaling to the default value. The
default analog output scaling is approximately 0 to 20mA (0 to 10V if voltage
output option is selected) for an input that is 0 to 100% of the range selected
on the input signal conditioner.
STEP C CALIBRATE ANALOG OUTPUT FOR LO SIGNAL
1) Apply the low input signal (0V in this example) to the meter.
2) Connect an external multimeter to the analog output pins (Pins 17 and 18).
3) Using the LO button adjust the analog output as measured on the external
multimeter to be the required value. (4mA in this example). When the LO
button is pressed, the UP or DOWN indicator LED shows the direction of
change. To reverse the direction of change release the LO button and press
down again. Initially the output changes very slowly, but speeds up as the LO
button remains pressed down. The analog output for a low input can be set
in this step to any value in the range of 0 to 20mA or 0 to 10V ( if the voltage
output option is selected).
STEP D CALIBRATE ANALOG OUTPUT FOR HI SIGNAL
1) Next apply the high input signal (10V in this example) to the meter.
2) Using the HI button, adjust the analog output as measured on the external
multimeter to be the required value. (20mA in this example). When the HI
button is pressed the UP or DOWN indicator LED shows the direction of
change. Release the HI button and press again to reverse the direction of
change. Initially the output changes very slowly, but speeds up as the HI button
continues to remain pressed. This output may be higher or lower than the value
set in Step C, and may be any value in the range of 0 to 20mA or 0 to10V. This
allows the easy reversal of analog output that is required in some applications.
STEP E EXIT THE ANALOG OUTPUT CALIBRATION MODE
1) Turn OFF the power to the bargraph
2) Re-power the bargraph. The two buttons will now return to their original
function of ZERO and SPAN.
3) Calibration is now complete and the bar is scaled for a 0 to 10V input to
produce an analog output of 4 to 20mA.
Turn Power ON
while holding
down the Zero
and Span Buttons
simultaneously
100
0
SP1 SP2 SP3 SP4
Zero Span
Apply 0 V to the
Input Signal Pins
100
0
SP1 SP2 SP3 SP4
Zero Span
+ –
Adjust the Analog
output to 4.00mA with
the LO (zero) button
17 18
4.00
Apply 10 V to the
Input Signal Pins
100
0
SP1 SP2 SP3 SP4
Zero Span
Adjust the Analog
output to 20.00mA with
the HI (span) button
17 18
20.00
+ –
Turn Power OFF
and then back
ON to exit
Analog output
Calibration Mode
100
0
SP1 SP2SP3 SP4
Zero Span
When the optional analog output module is installed, an independently calibrated 16 bit isolated, voltage or current analog output is available.
The analog signal is independently scaled to the input signal and not to the bargraph display. It is important to note that the Analog
Output is completely independently of the bargraph display. This means for example that the bargraph display may be scaled to go from zero
to full scale as the input changes from 0 to 5V, while at the same time, the analog output is scaled to go from 4 to 20mA as the input changes
from 2 to 3V. Rescaling the bargraph or the analog output will not affect the scaling of the other.
Analog Output Scaling and Calibration
Reset the analog
output scaling by
pressing the LO (zero)
and HI (span) buttons
simultaneously
for 2 secs.
100
0
SP1 SP2 SP3 SP4
Zero Span
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comPage 10 FL-B101Q-HZ_manual (d0059)
!
WARNING
AC and DC power supply voltages are hazard-
ous. Make sure the power supply is isolated
before connecting to the meter.
COM
1&3
NO3
SP3
NO SP1/3
COM
SP1
NC SP2
N1
SP1
NO SP2/4
COM
SP2
NC SP2
NO
LOCK
COMMON
DIM
NC1
SP3
COM
2&4
NC2
NO4
SP4
NO1
SP1
NO2
SP2
8910 11 12 13 14 15 17 18 19 20 21 23 24
1-6
See Leopard Family Input
Signal Conditioning Moduls
Analog
Output +
Analog
Output – AC
Neutral AC
Line
– DC + DC
or
This meter uses plug-in type screw terminal connectors
for all input and output connections. The power supply
connections (pins 23 and 24) have a unique plug and
socket outline to prevent cross connection. The main
board uses standard right-angled connectors.
Replacement 2-, 3-, and 4-pin plug connectors are avail-
able.
Input Signal – Pins 1 to 6
Pins 1 to 6 are reserved for the input signal conditioner.
See the data sheet for the selected input signal conditioner.
Pins 8 to 15 – Relay Output Pins
Pin 8 SP3 NO. Normally Open 4 Amp Form A.
Pin 9 SP1/3 COM. Common for SP1 and SP3.
Pin 10 SP1 NC. Normally Closed 9 Amp Form C.
Pin 11 SP1 NO. Normally Open 9 Amp Form C.
Pin 12 SP4 NO. Normally Open 4 Amp Form A.
Pin 13 SP2/4 COM. Common for SP3 and SP4.
Pin 14 SP2 NC. Normally Closed 9 Amp Form C.
Pin 15 SP2 NO. Normally Open 9 Amp Form C.
Pins 17 to 21 – Rear Panel Switches
Pin 17 ANALOG OUTPUT (+). mA (0 to 20 mA/4 to 20 mA)
or V (0 to 10 V) output is header selectable.
Pin 18 ANALOG OUTPUT (–). mA (0 to 20 mA/4 to
20 mA) or V (0 to 10 V) output is header selectable.
Pin 19 Programming LOCK. By connecting the LOCK pin
to the COMMON pin, the meter's programmed
parameters can be viewed but not changed.
Pin 20 COMMON. To activate the LOCK or DIM functions
from the rear of the meter, the respective pins have
to be connected to the COMMON pin. This pin is
connected to the internal power supply ground.
Pin 21 DIM. By connecting the display dim (DIM) pin to
the COMMON pin, the display brightness setting
is halved.
Pins 23 and 24 – AC/DC Power Input
Auto-sensing AC/DC power supply. For voltages between
85-265 V AC / 95-300 V DC (PS1) or 15-48 V AC / 10-72 V
DC (PS2).
Pin 23 AC Neutral / –DC. Neutral power supply line.
Pin 24 AC line / +DC. Live power supply line.
Controls and IndicatorsConnector Pinouts
Controls and IndicatorsPin Descriptions
Note: The sequence of setpoint outputs is 3-1-4-2, enabling delay on
make (dom) and delay on break (dob) to be used with both Form “C”
relays.
Connectors
Standard plug-in screw terminal blocks provided by the Manufacturer
WARNING
AC and DC input signals and power
supply voltages can be hazardous.
Do Not connect live wires to termi-
nal blocks, and do not insert, remove or han-
dle terminal blocks with live wires connected.
!
Straight-thru
Screw Terminal Plug
Part Numbers:
93-PLUG2P-DS....2 pins
93-PLUG3P-DS....3 pins
93-PLUG4P-DS....4 pins
Pin SocketPin Socket
Pin SocketPin Socket
Right-angled
Screw Terminal Plug
Part Numbers:
93-PLUG2P-DR.....2 pins
93-PLUG3P-DR.....3 pins
93-PLUG4P-DR.....4 pins
Input Power
Screw Terminal Plug
Part Number:
93-PLUG2P-DP
Straight-thru Input Power
Screw Terminal Plug
Part Number:
93-PLUG2P-SP
93-PLUG5P-DR....5 pins
93-PLUG6P-DR....6 pins
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comFL-B101Q-HZ_manual (d0059) Page 11
Component Layout
MAIN BOARD
INPUT MODULE
Relay Activation Mode
Select Header
Relay Activation Mode
Select Header
Low Voltage
Hi Voltage
IF02:
Line Frequency
SPAN
ZERO
Frequency to Voltage Conversion
80 to 300VAC
IF02
Line Frequency, 50-500VAC, 199.9Hz
ZERO POT
SPAN POT
Input Module Component Glossary
SPAN
Tu rn Clockwise to
Increase Reading
To the
Right Rear
SPAN Potentiometer (Pot)
If provided, the 15 turn SPAN pot is always on the
right side (as viewed from the rear of the meter).
Typical adjustment is 20% of the input signal
range.
ZERO
Tu rn Clockwise to
Increase Reading
To the
Left Rear
15 Tu rn Potentiometer
⊕+
100 Counts
⊕–
100 Counts
–0+
ZERO Potentiometer (Pot)
If provided, the ZERO pot is always to the left
of the SPAN pot (as viewed from the rear of the
meter). Typically it enables the input signal to be
offset ±5% of full scale (-100 to +100 counts).
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comPage 12 FL-B101Q-HZ_manual (d0059)
Clear Lockable NEMA 4X
Splash Proof Lens Cover
P/N.(OP-N4/144X36 )
133.5mm
(5.27")
Mosaic
Fitting
9/64 DIN
cutout
spacer
To open rear cover,
use a small flat
blade screw driver.
Press down lightly
to release catch and
leaver outwards.
SIDE VIEW
137.7mm
(5.42")
9/64 DIN
cutout
spacer 142.3mm
(5.62")
Max. panel thickness
43mm
(1.7")
For additional strength,
extra Mounting Slide Clips
can be ordered and doubled up
one behind the other.
P/N. (75-DMC144X36)
4.5mm
(0.18")
Metal Surround Case
P/N.(OP-MTL144X36) is pre-installed
at the factory and cannot be removed
without damage to the case.
Two bezel Trim
Strips are supplied with
each Panel Adaptor
Panel Adaptor to fit existing 6" Edgewise
Pointer Meter Cut-Outs P/N.(OP-PA/144x36)
Adaptor uses wide jaw mounting slide
clips.P/N.(75DMC14436B)
When extra panel
mounting tightness is
required,
order the optional
screw mount
clip.
P/N.(OPMTLCLIP)
FRONT VIEW
144mm
(5.69")
36mm
(1.42") 4mm
(0.16")
typical
9/64 DIN
36x144 mm
100
0
10
30
50
70
90
20
40
60
80
4
3
2
1
P
SP
PANEL CUTOUT
138mm
(5.45")
33mm
(1.3")
Snug
Fitting
Loose
Fitting
8 places
7.5mm(0.3")
3.5mm(0.14")
4 places
4 places
32.2 mm
(1.27")
Mosaic
Fitting
133mm
(5.25")
135.2mm
(5.34")
3mm(0.12")
9/64 DIN
cutout
spacer
Case will mount in standard DIN cutouts
Various
bezel colors
are available.
Black is
standard.
The Metal Surround
case uses Metal
Screw Mount Clips
and has a max.
panel thickness
mounting of
7mm(0.28")
TOP VIEW
5mm
(0.20") 117.5mm
(4.64")
18.3mm (0.72")
Straight-thru
Connector
31mm
(1.22")
34mm
(1.34")
Mosaic Fitting
Right-angled
Connector
6mm
(0.24")
10mm
(0.39")
26.5mm (1.05")
Push-On Connector
for FI series IO board
The adapter snaps on
the 36x144 mm
(1.42"x5.69") case and
enables single unit or
stack mounting in an
existing 6" edgewise
pointer meter cut-out.
100
0
25
50
75
100
0
25
50
75
SP1 SP2 SP3 SP4
Zero Span Zero Span
Panel adaptor plates are
available to retrofit most
existing panel cutouts.
31mm
(1.22")
These dimensions are
increased by 2mm (0.08") when
the metal surround case is installed.
For extra strength in portable applications,
the 8 DIN spacers should be snipped
off and the Mosaic fitting cutout used.
Controls and IndicatorsCase Dimensions
Installation
Installation
1. Install and wire meter per local applicable codes/reg-
ulations, the particular application, and good installation
practices.
2. Install meter in a location that does not exceed the
maximum operating temperature and that provides
good air circulation.
3. Separate input/output leads from power lines to
protect the meter from external noise. Input/output
leads should be routed as far away as possible from
contactors, control relays, transformers and other noisy
components. Shielding cables for input/output leads is
recommended with shield connection to earth ground
near the meter preferred.
4. A circuit breaker or disconnect switch is required to
disconnect power to the meter. The breaker/switch
should be in close proximity to the meter and marked as
the disconnecting device for the meter or meter circuit.
The circuit breaker or wall switch must be rated for the
applied voltage (e.g., 120VAC or 240VAC) and current
appropriate for the electrical application (e.g., 15A or
20A).
5. See Case Dimensions section for panel cutout infor-
mation.
6. See Connector Pinouts section for wiring.
7. Use 28-12 AWG wiring, minimum 90˚C (HH) tem-
perature rating. Strip wire approximately 0.3 in. (7-8
mm).
8. Recommended torque on all terminal plug screws
is 4.5 lb-in (0.51 N-m).
!
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.comPage 14 FL-B101Q-HZ_manual (d0059)
BASIC MODEL #
DISPLAY POWER SUPPLY INPUT MODULES ANALOG OUTPUT RELAY OUTPUT OPTIONS / ACCESSORIES
OA____
FL-B101Q-HZ
Add to the basic model number the order code suffix for each standard option required. The last suffix is to
indicate how many different special options and or accessories that you may require to be included with this product.
Ordering Example: FL-B101Q-HZ-RVR-PS1-IF02-OIC-R11-OA2. OA2 are ZR and an OP-N4/144X36 (Two "Options and Accessories")
BASIC MODEL NUMBER
FL-B101Q-HZ
. 144x36mm, AC Line Frequency 101 Seg. Bargraph ....$180
Standard Options for this Model Number
Order Code Suffix Description List
DISPLAY
BHG .........Green LED Bargraph, Horizontal, Bottom position........$20
BHR .........Red LED Bargraph, Horizontal, Bottom position .........$5
CHG .........Green LED Bargraph, Horizontal, Center position ........$20
CHR .........Red LED Bargraph, Horizontal, Center position..........$5
CHT .........Center Horizontal - Tri-Color .........................$50
CVG .........Green LED Bargraph, Vertical, Center position ..........$15
CVR.........Red LED Bargraph, Vertical, Center position
......... N/C
CVT..........Center Vertical - Tri-Color ...........................$45
LVG..........Green LED Bargraph, Vertical, Left side ...............$15
LVR..........Red LED Bargraph, Vertical, Left side .................N/C
RVG .........Green LED Bargraph, Vertical, Right side ..............$15
RVR..........Red LED Bargraph, Vertical, Right side ................N/C
THG .........Green LED Bargraph, Horizontal, Top position ..........$20
THR..........Red LED Bargraph, Horizontal, Top position ............$5
POWER SUPPLY
PS1 .........85-265VAC/95-300VDC
............................... N/C
PS2 ..........15-48VAC/10-72VDC ..............................$35
. . . . . . . . . . . . .
INPUT MODULES
Unless otherwise specified Texmate will ship all modules precalibrated with factory
preselected ranges and/or scalings as shown in
BOLD
type.
IF02.........
Line Frequency, 45-200Hz @ 80-300VAC
.............$40
ANALOG OUTPUT
OIC ......... Isolated 16 Bit Current Output, 4-20mA..............$40
OIV ......... Isolated 16 Bit Voltage Output, 0-10VDC ............$40
RELAY OUTPUT
R1 .......... Single 4A Form A Relay ..........................$35
R2 .......... Dual 4A Form A Relays ..........................$65
R11 ......... Single 9A Form C Relay ..........................$40
R12 ......... Dual 9A Form C Relays ..........................$75
R13 ......... Dual 9A Form C & One 4A Form A Relays ...........$105
R14 ......... Dual 9A Form C & Dual 4A Form A Relays ...........$125
R15 ......... Single 9A Form C & Dual 4A Form A Relays ..........$90
R16 ......... Single 9A Form C & Single 4A Form A Relays ........$70
Special Options and Accessories
Part Number Description List
SPECIAL OPTIONS
(Specify Inputs or Outputs & Req. Reading
)
ZR............Range change from the standard input as shown in BOLD type$20
ZS-AOB ......Custom scaling of analog output for Q-series bargraphs .........$45
ACCESSORIES
75-DBZ144X36. Black bezel for 144x36mm Case .....................$2.50
75-DMC14436B Side Slide Brackets-Wide opening (2 pc)................$2.50
75-DMC144X36 Side Slide Brackets-stand. (2 pc) - extra set ............$2.50
93-PLUG2P-DP. Extra Screw Terminal Conn., 2 Pin Power Plug ..........$2.50
93-PLUG2P-DR Extra Screw Terminal Conn., 2 Pin Plug ................$2.50
93-PLUG3P-DR Extra Screw Terminal Conn., 3 Pin Plug ................$4
93-PLUG4P-DR Extra Screw Terminal Conn., 4 Pin Plug ................$5
93-PLUG5P-DR Extra Screw Terminal Conn., 5 Pin Plug ................$6
DN.CAS144X36 Complete 144x36mm Case with bezel .................$25
OP-MTL144X36 Metal Surround Case, includes screw mounting clips .....$25
OP-MTLCLIP...
Screw Mounting Clips (2 pc) - to screw tighten slide brackets
..$8
OP-N4/144X36 .
144x36mm clear lockable front cover-NEMA 4X, splash proof
$30
OP-PA/144X36 . Panel Adapter for 144x36mm from 6 inch cutout.........$10
For Custom Face Plates and Scales see page 13.
Prices subject to change without notice.
Ordering Information
WARRANTY
Texmate warrants that its products are free from defects in material and workmanship under
normal use and service for a period of one year from date of shipment. Texmate’s obligations
under this warranty are limited to replacement or repair, at its option, at its factory, of any of
the products which shall, within the applicable period after shipment, be returned to Texmate’s
facility, transportation charges pre-paid, and which are, after examination, disclosed to the sat-
isfaction of Texmate to be thus defective. The warranty shall not apply to any equipment which
shall have been repaired or altered, except by Texmate, or which shall have been subjected
to misuse, negligence, or accident. In no case shall Texmate’s liability exceed the original pur-
chase price. The aforementioned provisions do not extend the original warranty period of any
product which has been either repaired or replaced by Texmate.
USER’S RESPONSIBILITY
We are pleased to offer suggestions on the use of our various products either by way of printed
matter or through direct contact with our sales/application engineering staff. However, since
we have no control over the use of our products once they are shipped, NO WARRANTY
WHETHER OF MERCHANTABILITY, FITNESS FOR PURPOSE, OR OTHERWISE is made
beyond the repair, replacement, or refund of purchase price at the sole discretion of Texmate.
Users shall determine the suitability of the product for the intended application before using, and
the users assume all risk and liability whatsoever in connection therewith, regardless of any of
our suggestions or statements as to application or construction. In no event shall Texmate’s
liability, in law or otherwise, be in excess of the purchase price of the product.
Texmate cannot assume responsibility for any circuitry described. No circuit patent or software
licenses are implied. Texmate reserves the right to change circuitry, operating software, specifi-
cations, and prices without notice at any time.
1934 Kellogg Ave., Carlsbad, CA 92008
Tel: 1-760-598-9899 • USA 1-800-839-6283 • 1-800-TEXMATE
Fax: 1-760-598-9828 • Email: [email protected] • Web: www.texmate.com
FL-B01Q-HZ Technical Manual Copyright © 2018 Texmate Inc. All rights reserved.
Published by: Texmate Inc. USA. Information in this Technical Manual is subject
to change without notice due to correction or enhancement. The information
described in this manual is proprietary to Texmate, Inc. and may not be copied,
reproduced or transmitted, in whole or in part, in connection with the design,
manufacture, or sale of apparatus, device or private label product without the
express written consent of Texmate, Inc.

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