Texmate Fl-bdpsf-process User manual

FL-BDPSF-PROCESS (d0076) manual Page 1

Smart 4-20mA/0-10V process

Tri or Mono-

color digital bargraph with four fully program-

mable set points and

Isolated 4-20 mA analog output capability

• StandardInputRnage

 –4-20mA

 IP01:

4-20mA Process Loop

IP02:

4-20mA Process Loop with Excitation 24VDC@100mA

 –0-10V

 ID01:

DC-Volts 2/20/200V with 24V DC Exc

ID05:DC-Volts 2/20/200V with offset and 24V DC Exc

•

Optional isolated 16 bit analog output. User or factory scalable to 4

to 20 mA, 0 to 20 mA or 0 to 10 V across any desired digital span

from ± one count to the full scale range of -1999 to 9999.

•

A Programmable Tricolor (Red-Green-Orange) or mono color (red or

green), 101 segment high brightness bargraph. Vertical or optional

horizontal format.

•

Red 4-digit LED display with a range of -1999 to 9999. Optional

green digital display.

•

Front panel LED annunciators provide indication of setpoint status.

•

Two 9 Amp Form C, and two 4 Amp Form A relays available

•

Provision to connect an external programming lockout switch.

•

Provision for external DIM switch to reduce the brightest

display setting by 50%.

•

Optional NEMA-4 front cover.

•

Automatic intelligent averaging, smooths noisy signals while

providing a fast display response to real level changes.

• ULListed

General Features Specifications

Index

FL-BDPSF-PROCESS

• Thebargraphcandisplay,full

scale, any desired portion of

the digital reading.

•

Bargraph center zero function.

•

Four programmable setpoints

with adjustable Hysteresis.

• Setpoint1hasdelay-on-make

and delay-on-break plus

a special “pump on pump

off” mode that creates a

Software Features

HysteresisBandbetweenSP1

andSP2.

• Relayactivationcanbeselect-

ed to occur above (hi) or below

(Lo) each setpoint.

• Digitaldisplayblanking.

• Decimalpointsetting.

• Four-levelbrightnesscontrol

accessed by the button and

adjusted by the

button.

BargraphCenterPointDisplayModeSelection ... 6

Bargraph Color Programming Mode ........ 9

Case Dimensions ....................... 7

Component Layout..................... 11

Connector Pinouts ..................... 10

Connectors........................... 11

Controls and Indicators .................. 2

CustomFaceplatesandScales ........... 19

DecimalPointandBrightnessSelection ..... 5

Programming Conventions................ 2

SetpointSetting&RelayConfigurationMode....8-9

SoftwareFeatures ...................... 1

SoftwareLogicTree ..................... 3

Specifications.......................... 1

StandardFaceplatesandScales .......... 18

TwoPointAnalogRangeSetting&Calibration .... 7

Two Point Digital Calibration Mode ......... 4

DigitalSpanSelectionforDisplay .......... 5

DigitalSpanSelectionforAnalogRangeOutput... 6

Functional Diagram .................... 10

General Features ....................... 1

I-SeriesInputSignalConditioningModules ...12-15

Input Module Calibration Procedures ...... 17

Input Module Component Glossary........ 16

Ordering Information ................... 20

Pin Descriptions ....................... 10

Input Specs:��Seriesconnectionto4-20mAprocess

looporSingleended0-10VDC

A/D Converter:��14bitsingleslope

Accuracy:��±(0�05%ofreading+2counts)

Temp. Coeff�:��100ppm/°C(Typical)

Warm up time:��2minutes

Conversion Rate:��10conversionspersecond(Typical)

Digital Display:��

4 digit 0.31" LED red (std),green(optn)

Range

-1999to9999counts�



Bargraph Display:��

101 segment 4” red vertical (std),

greenortricolor(optn),horizontal(optn)

Polarity:��Assumedpositive�Displays–negative

Decimal Selection:��Frontpanelbuttonselectable,X•X•X•X•

Positive Overrange:� � Bargraphandtopsegmentsofdigital

displayflash�

Negative Overrange:Firstsegmentofbargraphandbottom

segmentsofdigitaldisplayflash�

Relay Output:��Two4AmpFormArelaysandTwo

9AmpFormCrelays�

Analog Output:��Isolated16bituserscalablemAorV

 OIC(mAout)��

4-20mA@0to500Ωmaxloopresistance

 OIV(voltsout)�� 0-10VDC@500Ωorhigherresistance

Power Supply:��AC/DCAutosensingwiderangesupply

PS1 (std)��

85-265 VAC / 95-300 VDC, 50-400Hz 4.2W

 PS2��

18-48VAC/10-72VDC,50-400Hz4�2W

Operating Temp�:��0to50°C

Storage Temp:��–20°Cto70°C

Relative Humidity:��95%(noncondensing)

Case Dimensions:��

9/64DIN(Bezel36Wx144Hmm)

Depthbehindbezel(5�83")148mm

Plus(0�7”)18mmforconnectors

Weight:��9�5oz�,12ozwhenpacked

101 Segment, 4 Digit 0.32” LEDs

in a 9/64 DIN CASE

Built-in Programmable Scale Factor

No Input required to calibrate

Page 2 FL-BDPSF-PROCESS (d0076) manual

Front Panel Buttons

Program Button

The

button is used to move from one program step to the next.

When pressed at the same time as the button, it initiates the

calibration mode. When pressed at the same time as the but-

ton, it initiates the setpoint setting mode.

Button

DOWN

Button

PROGRAM

Button

LED

Annunciators

forSetpoints

1-4

SevenSegment

LED Display

101Segment

Bargraph

Up Button

When in the operational display, pressing the button allows you

to view the setting of the saved Peak and Valley Values.

When setting a displayed parameter during programming, the

button is used to increase the value of the displayed parameter.

Down Button

When in the operational display, pressing the button allows you

to change the Brightness Level as well as to view the setting of

the setpoints SP1, SP2, SP3 & SP4.

When setting a displayed parameter during programming, the

button is used to decrease the value of the displayed parameter.

Front Panel LED Display

Annunciator LEDs

The annunciator LEDs indicate the alarm status. They are labeled

frombottomtotop:SP1,SP2,SP3,SP4.

Digital LED Displays

The digital LED displays are used to display the meter input

signal readings. They also display the programming settings

during programming.

Setpoint Indication

The position of setpoints on the bargraph display are indicated by

an ON or OFF segment dependent on the bargraph display being

above or below the setpoint.

Setpoints

indicated

by an ON

Segment

Setpoints

indicated

by an OFF

Segment--

Controls and Indicators

This symbol represents the

OPERATIONALDISPLAY.

This is the PROGRAM button.

This is the UP button.

This is the DOWN button.

When a button is shown, press and

release it to go onto the next step in the

direction indicated by the arrow. When

an alternative dotted line is shown, this

indicates that an alternative logic branch

will be followed when a particular option

is present.

When two buttons are shown side by side

and enclosed by a dotted line, they must

be pressed at the same time then released

to go onto the next programming step.

If an X appears through a digit, it means that

any number displayed in that digit is not rel-

evant to the function being explained.

[Span]

[10000]

When the

and

buttons are shown

together, the display value can be increased

by pressing and releasing the

button

or decreased by pressing and releasing the

button.

When the

and

buttons are shown

with two displays, either display can be

selected by pressing and releasing the

buttons.

When two displays are shown together

with bursts, this indicates that the display is

toggling (flashing) between the name of the

function and the value.

Text or numbers shown between square

brackets in a procedure indicate the pro-

gramming code name of the function or the

value displayed on the meter display.

When there are more than two display selec-

tions they are shown in brackets below the

first display and are also selectable by

pressing and releasing the

buttons.

A dotted line enclosing an entire logic dia-

gram indicates that programming branch

will appear only when a particular option is

present.

To explain software programming procedures, logic diagrams are

used to visually assist in following the programming steps. The

following symbols are used throughout the logic diagrams to

represent the buttons and indicators on the meter:

Programming Conventions

[X•XXX]

[XX•XX]

[XXX•X]

[XXXX•]

[XXXX]

FL-BDPSF-PROCESS (d0076) manual Page 3

The FL-BDPSF-PROCESS is an intelligent bargraph meter with

a hierarchical software structure designed for easy programming

and operation, as shown below in the software logic tree.

Software Logic Tree

Peak

Reset

PEAK

Reset

VALY

Valley

[orAn]

[rEd]

NOTE: Will only

appear if a tricolor

display is installed

[orAn]

[rEd]

[orAn]

[rEd]

[orAn]

[rEd]

[orAn]

[rEd]

BARGRAPH COLOR

PROGRAMMING MODE

See Page 9

Tricolor Bargraph

The tri-color bargraph is designed

like a traffic light, to display either

red, orange or green, but only one

color at a time. The color to be

displayed is selected in two ways.

The first step is to select the color

to be displayed when the bar is

“below” whichever set point is set to

the lowest position.

The second step is to select the

color to be displayed when the bar

is above each specific setpoint,

regardless of the order or position

to which the set points are set.

However, if two or more setpoints

with differently specified colors are

positioned at the same set point

value, the color specified for the set

point with the highest identifying

number will be displayed. When

setpoints are set to the same value,

the SP4 color overrides the SP3

color, the SP3 color overrides the

SP2 color, and the SP2 color

overrides the SP1 color.

[rLYS] (h) High

the relay

energizes

when the

setpoint is

exceeded.

(L) Low

the relay

energizes below

the setpoint.

(–) Disabled

the relay will be

diabled and

removed from

the menu.

Pump On Pump Off

When PUM is selected ON,

and SP2 is set at a value

higher than SP1, the SP1

relay will operate in

a special "pump on pump off"

Hysteresis mode. SP2 acts

as the upper limit and SP1

acts as the lower limit of the

Hysteresis Band.

For filling applications, rLYS

should be set to LhLh. SP1 will

then activate for inputs less than

the SP1 setpoint, and remain

ON until the SP2 setpoint is

reached.

For emptying applications,

rLYS should be set to hhhh.

SP1 will then activate for inputs

greater than the SP2 setpoint,

and remain ON until the SP1

setpoint is reached.

Operational Display

MAIN MENU

PEAK & VALLEY

VIEW & RESET

BRIGHTNESS AND

SETPOINT VIEW MODE

Bargraph Center Point

Display Selection (cto)

This branch will

only appear if

the analog

output option

is installed

Back to

Operational

Display

Digital Display

ON/OFF

Selection (diSP)

Sub-menu MODE

Calibration

Input

Calibration

Output

Calibrate Analog

Output Lo

Calibrate Analog

Output Hi

Select the Digital

Reading at which

the Analog Output

Hi (chi) will occur

Select the Digital

Reading at which

the Analog Output

Lo (cLo) will occur

This branch will only

appear if the analog

output option

is installed

DIGITAL SPAN SELECTION

FOR ANALOG RANGE OUTPUT

See Page 6

DIGITAL DISPLAY ON/OFF

See Page 6

BARGRAPH CENTER POINT

DISPLAY MODE SELECTION

See Page 6

TWO POINT ANALOG OUTPUT

RANGE SETTING AND CALIBRATION

See Page 7

Set the Decimal

Point (dp)

Bargraph Display

Scale Lo Range

Setting (bLo)

Bargraph Display

Scale hi Range

Setting (bhi)

[X•XXX]

[XX•XX]

[XXX•X]

[XXXX•]

[XXXX]

DECIMAL POINT AND

BRIGHTNESS SELECTION

See Page 5

DIGITAL SPAN SELECTION

FOR BARGRAPH DISPLAY

See Page 5

Goes directly

to Zero setting

if Analog Output

is not installed

–

4.00

–

20.00

1 Dimmest

2 Dim

3 Bright

4 Brightest

SETPOINT SETTING AND

RELAY CONFIGURATION MODE

See Page 8

L, h or –

Relay Activation

& Relay Disable

PROGRAMMABLE

OFFSET AND

SCALE FACTOR

See Page 4

Offset

Scale

Factor

Display

Brightness (br)

1 Dimmest

2 Dim

3 Bright

4 Brightest

Delay-on-Make

[doM]

Delay-on-Break

[dob]

0 to 9999

seconds

0 to 9999

seconds

Set Setpoint 1

[SP1]

Delay-on-Make

[doM]

Delay-on-Break

[dob]

0 to 9999

seconds

Setpoint 2

[SP2]

0 to 9999

seconds

Pump

[PUM]

Hysteresis

[hYSt]

Hysteresis

[hYSt]

Hysteresis

[hYSt]

Hysteresis

[hYSt]

Setpoint 3

[SP3]

Setpoint 4

[SP4]

This branch will only

appear if the Programming

Lock is engaged

This branch will only appear if the

Programming Lock is engaged.

When Lock is engaged, values

can be viewed, but not changed.

Calibration

Mode

Software Version is Displayed on Power-up

When power is applied, all segments of the bargraph and dig-

ital display light up for 3 seconds. The version number of the

installed software is then displayed for 2 seconds, after which,

the operational display indicates the input signal.

15 Second Program Timeout

ExceptforZEROandSPANsettingsintheTwoPointDigitalCalibrationMode

andtheAnalogOutputRangeSettingandCalibrationMode(cLoandchi),the

meter has a 15 second program timeout. If no buttons are pressed for 15

seconds in any of the other programming sequences, the meter will exit the

programming mode and return to the operational display. Any program chang-

es that were made prior to pressing the

button in the preceding step will

not be saved.

Page 4 FL-BDPSF-PROCESS (d0076) manual

STEP A Enter the Calibration Mode

 1) Pressthe

and buttonsatthesametime�Displaytog

 glesbetween[CAL]and[oFF]�

 2)

Pressthe or button�Displaychangesfrom[oFF]to[on]�

 3)

Press the

button� Display toggles between [CAL]

and  [out]�

Note: If at this point, the display skips directly to STEP C and toggles

between[SPAn] andtheprevious [SPan]setting,thesoftware

is detecting that the optional analog output hardware is NOT

installed�

STEP B Select Two Point Digital Calibration of Input Signal

 1) Pressthe or buttontoselectCAL[iP]forinputsignal

 calibration�

 2) Pressthe

button�Displaytogglesbetween[oFFS]andthe

 previousoffsetsetting�

STEP C Set the Offset on the Digital Display

 1) Usingthe and buttons,adjustthedigitaldisplaytothe

 desiredoffset�Thisisthereadingthatthemeterwilldisplay

 forazeroinput

 2) Pressthe

button�Displaytogglesbetween[ScAL]andthe

previousScalefactor�

STEP D Set the Scale factor on the Digital Display

 1)

Usingthe and buttons,adjustthemeterdisplayto

 the  desired Scale factor� The default value is 2000, for

which  a2Vinputwillread2000�Ifthescalefactoris

changedthe  display will change proportionately�

ThereforeiftheScale  factor is changed to 1000

thenforthesame2Vinputthedis  play would read

1000�

 2) Pressthe

button�

The Digital Rescaling is now complete�

 Ifthe DigitalRescalingwassuccessfully completed, themenu

branches to the Digital Span Selection for Bargraph Display

(see page 6), and the display flashes [bhi] and the previous

setting�

TheFL-BDPSF-PROCESSmetermayberescaledwithoutapplyinganexternalsignalbychangingtheOffsetandScalefactor�

Offsetisthereadingthatthemeterwilldisplayforazeroinput�TheOffsetmaybesettoanyvaluefrom-1999to+9999�The

defaultvalueoftheOffsetis000

Scalefactoristhegainofthemeter�ThedisplayedreadingisdirectlyproportionaltotheScalefactor�Thedefaultvalueofthescale

factoris2000,butitmaybesettoanyvaluebetween-1999and+9999�

Foraninputof2Vacalibratedmeterwillread2000withthedefaultScalefactorof2000,3000withaScalefactorof3000and500

withaScalefactorof500

Ifalinearscaleisrepresentedbymx+b,thentheScaleFactorcorrespondstotheslope‘m’andtheOffsetcorrespondstothe

intercept‘b’

TheinternalSignalSpanislimitedto3VDCbetween–1VDCto+2VDC�OutputsfromanInputSignalConditioningmodule

thatexceedtheselimitswillcausethemetertoindicateoverrange�

Note:Mostinputsignalconditionershaveprovisionsforanalogcalibrationandscaling�Ifthemeter’sdigitalScaleFactorissetto

2000andOffsetsetto0000then,anypre-calibratedsignalconditionerwithanoutputthatdoesnotexceed–1Vto+2V,willread

correctlyinthemeterwithoutanyfurthercalibration�

Digital Rescaling

Digital Rescaling Procedure

MAIN MENU

Operational Display

Sub-menu

MODE

STEP A Calibration

Mode

STEP B Calibration

Mode

STEP C Offset

STEP D Scale

Factor

To Digital Span Selection for

Bargraph Display Page 6

cAL out/iP branch will only

appear if the analog output

option is installed, otherwise

cAL on goes directly to ZEro

setting

DIGITAL

RESCALING MODE

To Digital Span Selection

for Bargraph Display

See Page 7

To Two Point Analog

Output Range Setting

and Calibration

See Page 8

FL-BDPSF-PROCESS (d0076) manual Page 5

Example

From Digital

Rescaling Mode

See Page 4

STEP A

STEP B

STEP C

See Example Above

of Bargraph Display

Scale Range

DIGITAL SPAN SELECTION

FOR BARGRAPH DISPLAY

[X•XXX]

[XX•XX]

[XXX•X]

[XXXX•]

[XXXX]

DECIMAL POINT AND

BRIGHTNESS SELECTION

STEP D

To Digital Span Selection

for Analog Range Output or

Bargraph Center Point

Display Mode Selection

on Page 6

STEP A Enter the Calibration Sub Menu Mode

 1) Pressthe

and buttonsat the same time� Display toggles

between[CAL]and[oFF]�

 2) Press the

 button� Display toggles between [bhi] and the

previoussetting�

STEP B Set the Digital Span of the Bargraph Display (See example above)

 1) Using the  and  buttons, adjust the display to the desired

highparameterreading,e�g�6000counts�

 2) Press the

 button� Display toggles between [bLo] and the

previoussetting�

 3) Using the  and  buttons, adjust the display to the desired

lowparameterreading,e�g�4000counts�

 4) Pressthe

button�Displaychangesfrom[4000]to[dP]�

STEP C Set the Decimal Point

 1) Usingthe and buttons,adjustthedisplaytothedesired

 decimalpointsetting�

 2) Press the

 button� Display toggles between [br] and the

 previousbrightnesssetting�

STEP D Set the Bargraph and Digital Display Brightness

 1) Usingthe and buttons,adjustthedisplaytothedesired

 brightnesssetting(4isthebrightestsetting)�

 2) Pressthe

button�Displaytogglesbetween[Anhi]andthe

 previous[Anhi]setting�

Note: If at this point, the display skips directly to STEP G and toggles

between[Cto]and[oFF],thesoftwareisdetectingthattheoptionalanalog

outputhardwareisNOTinstalled�

Digital Span Selection For Bargraph Display

Decimal Point and Brightness Selection

Bargraphdoesnotlightupfor

InputSignalsupto3999counts

BargraphlightsupforInput

Signalsabove4000counts

No bargraph

display

Digital display Digital display

100

Bargraph display

ends at

6000 counts

Bargraph display

starts at

4000 counts

At 5000 counts

the bargraph display

will be at midpoint

100

Example of Setting the Digital Span of the Bargraph Display

to be Different than the Digital Display Range

The bargraph can be set to display full scale (0-101 bars) any portion

of thedigitalreading froma minimumof 100 counts to a maximum of

12,000 counts� This provides higher resolution bargraph indication for

thoseapplicationswherethenormaloperatinginputsignalrangeisless

thanthedesiredfullscaledisplayrangeofthedigitaldisplay�

For Example:

If the full scale range of the meter has been set from -1999 to

9999 (0-12,000 counts), but the normal operating range of the

input signal is between 4000 & 6000. The bargraph high parame-

ter [bhi] can be set to 6000 and the bargraph low parameter [bLo]

can be set to 4000.

This means that although the meter could digitally display a signal

from -1999 to 9999 (0-12,000 counts), the bargraph display only

begins to function at a reading of 4000, and reaches full scale

indication at a reading of 6000. Although the digital display will

continue reading up to 9999 before indicating overrange, the bar-

graph display will indicate its overrange by flashing for readings

above 6000.

Page 6 FL-BDPSF-PROCESS (d0076) manual

5000

Center

Point

Single

Bar Lit

2500

5000

Center

Point

2500

4000

As signal

increases

5000

Center

Point

2500

1000

As signal

decreases

+ 1 V

Center

Point

Single

Bar Lit

- 1 V

0 V

+ 1 V

Center

Point

- 1 V

0 V

0.800

As signal

increases

+ 1 V

- 1 V

0 V

Center

Point

-0.800

As signal

decreases

Example of Using the Center Point Bargraph Display Mode

with a Unipolar Input

Ifthemeter'sfullscalerangeissetto5000counts,themidpointwouldbe

2500counts�Ifasignalof2500countsisappliedonlyonesegmentatthe

2500countmarkwilllightup�Ifasignalof4000countsisappliedtheseg-

mentsbetweenthecentersegment(2500counts)andthe4000countmark

lightup�

Ifasignalof1000countsisapplied,thesegmentsbetweenthecenterseg-

ment(2500counts)andthe1000countmarkwilllightup�

Example of Using the Center Point Bargraph Display Mode

with Bipolar Signal Inputs

Themetermayalsobecalibratedtodisplaysymmetricalbipolarsignalssuch

as±1Vor±10V�Whenthecenterpointdisplaymodeisselected,itwill

thenfunctionasacenterzerometer�Whenpositivesignalsareapplied,the

barwillgoupfromthecenterpoint,andwhennegativesignalsareapplied,

thebarwillgodownfromthecenterpoint�

STEP E Selecting the [Anhi] Digital Value for Analog High Output

 1) Usingthe and buttons,adjustthedisplaytothedesireddigital

valueatwhichthe[chi]CalibratedAnalogHighoutputwilloccur�For

digitalreadings outsidethedigitalspan selected, theanalogoutput

willlinearlyriseabovethevaluesetforchi,uptothemaximumanalog

outputcapability�However,theanalogoutputwillnotgolowerthan

thecalibratedvaluesetforcLo(seebelow)�

 2) Pressthe

button� Display toggles between [AnLo] and previous

[AnLo] setting�

STEP F Selecting the [AnLo] Digital Value for Analog Low Output

 1) Usingthe and buttons,adjustthedisplaytothedesired

digital value at which the [cLo] Calibrated Analog Low output will

occur�  For Digital readings outside the Digital Span selected, the

analogoutputwillnotgolowerthanthecalibratedvaluesetforcLo�

 2) Pressthe

button�Thedisplaytogglesbetween[cto]and[oFF]�

Note:Anytwodigitalspanpointsfrom–1999to9999canbeselected�Thedigital

valuesfor[Anhi]analoghighand[AnLo]analoglowcanbereversedtoprovidea

20to4mAoutput�Thedigitalspanselectedcanbeassmallastwocounts,when

usingtheanalogoutputtofunctionasaControlorAlarmDriver�Smalldigitalspans

willcausethehighresolution16bitDtoAtoincrementdigitallyinstaircasesteps�

SeeTwoPointAnalogOutputRangeSettingandCalibrationatthetopofthenext

page�

Digital Span Selection for Analog Range OutputDigital Span Selection for Analog Range Output

Bargraph Center Point Display Mode Selection

STEP G Bargraph Center Point Mode Selection (See example above)

 1) To select bargraph center point mode, press the  or 

 button�Displaychangesfrom[oFF]to[on]�

 2) Pressthe

button�Displaytogglesbetween[diSP]and[on] 

 or[oFF]�

STEP H Digital Display ON/OFF Selection

 1) Tosetthedisplayto[oFF],pressthe or button�Display tog-

glesbetween[diSP]and[oFF]�

 2) Pressthe

button�Thedisplayexitsthecalibrationmode 

and returns to the operational display� Only the bargraph



 displayisonandthedigitaldisplayisoff�

Ifthedigitaldisplayisselectedtobeoff,pressinganybuttonto

makeprogrammingchangesortoviewsetpointsactivatesthedigitaldisplay�When

theprocedureiscomplete,thedigitaldisplaywillthenautomaticallyswitchoff�

The Display/Bargraph settings are now complete.

STEP G

See Example of Bargraph

Center Point Display Mode

Selection Above

Operational Display

STEP H

From Digital Span Selection

for Analog Range Output Above

or Direct From Decimal Point

and Brightness Selection Page 5

if Analog Output Option is Not Present

BARGRAPH CENTER POINT

DISPLAY MODE SELECTION

Digital Display On/Off

STEP E

STEP F

This branch will only

appear if the analog

output option is installed

To Bargraph Center

Point Display Mode

Selection Below

From Decimal Point and

Brightness Selection

See Page 5

DIGITAL SPAN SELECTION

FOR ANALOG RANGE OUTPUT

FL-BDPSF-PROCESS (d0076) manual Page 7

Clear Lockable NEMA 4X

Splash Proof Lens Cover

P/N.(OP-N4/144X36 )

133.5mm

(5.27")

Mosaic

Fitting

9/64 DIN

cutout

spacer

To open rear cover,

use a small flat

blade screw driver.

Press down lightly

to release catch and

leaver outwards.

SIDE VIEW

137.7mm

(5.42")

9/64 DIN

cutout

spacer 142.3mm

(5.62")

Max. panel thickness

43mm

(1.7")

For additional strength,

extra Mounting Slide Clips

can be ordered and doubled up

one behind the other.

P/N. (75-DMC144X36)

4.5mm

(0.18")

Metal Surround Case

P/N.(OP-MTL144X36) is pre-installed

at the factory and cannot be removed

without damage to the case.

Two bezel Trim

Strips are supplied with

each Panel Adaptor

Panel Adaptor to fit existing 6" Edgewise

Pointer Meter Cut-Outs P/N.(OP-PA/144x36)

Adaptor uses wide jaw mounting slide

clips.P/N.(75DMC14436B)

When extra panel

mounting tightness is

required,

order the optional

screw mount

clip.

P/N.(OPMTLCLIP)

FRONT VIEW

144mm

(5.69")

36mm

(1.42") 4mm

(0.16")

typical

9/64 DIN

36x144 mm

100

PANEL CUTOUT

138mm

(5.45")

33mm

(1.3")

Snug

Fitting

Loose

Fitting

8 places

7.5mm(0.3")

3.5mm(0.14")

4 places

32.2 mm

(1.27")

Mosaic

Fitting

133mm

(5.25")

135.2mm

(5.34")

3mm(0.12")

9/64 DIN

cutout

spacer

Case will mount in standard DIN cutouts

Various

bezel colors

are available.

Black is

standard.

The Metal Surround

case uses Metal

Screw Mount Clips

and has a max.

panel thickness

mounting of

7mm(0.28")

TOP VIEW

5mm

(0.20") 117.5mm

(4.64")

18.3mm (0.72")

Straight-thru

Connector

31mm

(1.22")

34mm

(1.34")

Mosaic Fitting

Right-angled

Connector

6mm

(0.24")

10mm

(0.39")

26.5mm (1.05")

Push-On Connector

for FI series IO board

The adapter snaps on

the 36x144 mm

(1.42"x5.69") case and

enables single unit or

stack mounting in an

existing 6" edgewise

pointer meter cut-out.

100

SP1 SP2 SP3 SP4

Zero Span Zero Span

Panel adaptor plates are

available to retrofit most

existing panel cutouts.

31mm

(1.22")

These dimensions are

increased by 2mm (0.08") when

the metal surround case is installed.

For extra strength in portable applications,

the 8 DIN spacers should be snipped

off and the Mosaic fitting cutout used.

Case Dimensions

Operational Display

Sub-menu

MODE

STEP A Calibration

Mode

STEP B Calibration

Mode

STEP E

Calibrate

Analog

Output

STEP F

Calibrate

Analog

Output

Will only appear if the analog

output option is installed

To Digital Span Selection

for Bargraph Display

See Page 5

To Two Point Digital

Calibration Mode

See Page 4

Operational Display

TWO POINT ANALOG OUTPUT

RANGE SETTING AND CALIBRATION

–x

4.00

–x

20.00

DetermineiftheAnalogOutputSelectionHeaderisinthe4to20mA(0-20mA)positionorthe0

to 10VDC position. If necessary, the module may have to be removed and the header position

changed (see Component Layout below).

Note: Always disconnect power from the meter before removing the analog output module to

adjust the mA or Volts output selection header and reinstalling it. When power is reconnected, the

meter’s software will automatically detect the presence or absence of the analog output module.

STEP A Enter the Calibration Mode

1) Press the

and buttons at the same time. Display toggles between [cAL] and [oFF].

2) Press the or button. Display changes from [oFF] to [on].

3) Press the

button. Display toggles between [cAL] and [out] input calibration.

Note: If at this point the display skips directly to toggle between Zero and the previous Zero

setting, the software is detecting that the optional analog output hardware is NOT installed.

STEP B

EntertheTwoPointAnalog[ouT]OutputRangeSettingandCalibrationMode

1) Press the

button. Display toggles between [cLo] and an internal scale factor.

STEP E SetorCalibrate[cLo]theLowAnalogValueoftheAnalogOutputRange

1) Connect a multimeter to analog output pins 17 and 18 (see Rear Panel Pinouts

on page 10). Using the and buttons, adjust the analog output to the desired

low value as measured on the multimeter. cLo may be adjusted to any value from

–0.3 mA to 18 mA (mA output selected) or from –0.6 V to 8 V (volt output selected).

However, the output of cLo must always be less than the value selected for chi. If

a reversed analog output is desired, the values selected to establish the Digital

Spancanbereversed(seetopofpage6).FordigitalreadingsoutsidetheDigital

Spanselected,theanalogoutputwillnotgoanylowerthanthecalibratedvalueset

for cLo. However, the analog output will linearly rise above the value set for chi, up

to the the maximum analog output capability (see chi below).

2) Press the

button. Display toggles between [chi] and an internal scale factor.

STEP F SetorCalibrate[chi]theHighAnalogValueoftheAnalogOutputRange

1) Using the and buttons, adjust the analog output to the desired high value

as measured on the multimeter display. chi may be adjusted to any value from 18

mA to 24 mA (mA output) or from 8 V to 10.3 V (volt output). However, the value

must be higher than the value selected for cLo. For digital readings outside the

DigitalSpanselected,theanalogoutputwilllinearlyriseabovethevaluesetforchi,

up to the maximum analog output capability.

2) Press the

button. The meter exits the calibration mode and returns to the

operational display.

Note: The analog output range established by the values selected for cLo and chi will occur, auto-

matically scaled, between the two digital values selected for AnHi and AnLo. However,

the analog

output can linearly rise above the chi value set for digital readings outside the digital span

selected.SeeDigitalSpanSelectiononpage6.

Two Point Analog Output Range Setting and CalibrationTwo Point Analog Output Range Setting and Calibration

Page 8 FL-BDPSF-PROCESS (d0076) manual

Operational Display

SETPOINT SETTING

AND RELAY

CONFIGURATION MODE

STEP A

STEP B

STEP C

STEP D

No [doM] or [dob]

STEP E

STEP F

STEP G

STEP H

STEP I

STEP J

STEP K

STEP L

To Step M of Setpoint

Setting and Relay

Configuration Page 9

The following programming steps are required to enter the setpoint values and configure the relay functions

in a meter with four relays using four setpoints. Generally if less than four relays are installed, the setpoints

without relays are operational in software for tri-color control or display only purposes. To remove unwanted

setpoint indications, set them to 9999 or -1999 depending on the relay activation mode selected.

STEP A Enter the Setpoint Mode

1) Press the

and buttonsatthesametime.Displaytogglesbetween[SP1]andtheprevious

SP1setting.

STEP B Set Setpoint 1 [SP1]

1) Using the and buttons,adjustthedisplaytothedesiredSP1value.

2) Press the

button. Display toggles between [doM] and the previous [doM] setting.

STEP C Set the SP1 Delay-on-Make [doM] Delay Time Setting

Using the and buttons, adjust the display to the desired [doM] value (0 to 9999 seconds).

The reading must continuously remain in an alarm condition until this delay time has elapsed before

the relay will make contact (energize).

2) Press the

button. Display toggles between [dob] and the previous [dob] setting.

STEP D Set the SP1 Delay-on-Break [dob] Delay Time Setting

Using the and buttons, adjust the display to the desired [dob] value (0 to 9999 seconds).

The reading must continuously remain in a non-alarm condition until this delay time has elapsed

before the relay will break contact (de-energize).

2) Press the

button.Displaytogglesbetween[hYSt]andtheprevious[hYSt]setting.

STEP E Select the Hysteresis [hYSt]

Using the and buttons, select the Hysteresis to be ON or OFF.

2) Press the

button. Display toggles between PUM and (on) or (oFF).

STEP F Select Pump [PUM] (on) or (oFF)

Using the and buttons, select the Pump to be ON or OFF. When PUM is selected ON, and

SP2issetatavaluehigherthanSP1,theSP1relaywilloperateinaspecial"pumponpumpoff"mode.

SP2actsastheupperlimitandSP1actsasthelowerlimitoftheHysteresisBandontheSP1relay.

For filling applications:

[rLYS]shouldbesetto[LhXX](seestepM).TheSP1relayandSP1LEDAnnunciatorwillthenactivateforinputs

lessthantheSP1setpoint,andremainONuntiltheSP2setpointisreached.

For emptying applications:

[rLYS]shouldbesetto[hhXX](seestepM).TheSP1relayandSP1LEDAnnunciatorwillthenactivateforinputs

greaterthantheSP2setpoint,andremainONuntiltheSP1setpointisreached.

2) Press the

button.Displaytogglesbetween[SP2]andthepreviousSP2setting.

STEP G Set Setpoint 2 (SP2)

1) Using the and buttons,adjustthedisplaytothedesiredSP2value.

2) Press the

button.Displaytogglesbetween[hySt]andtheprevious[hySt]setting.

STEP H Select the Hysteresis [hYSt]

Using the and buttons, select the Hysteresis to be ON or OFF.

2) Press the

button.Displaytogglesbetween[SP3]andtheprevious[SP3]setting.

STEP I Set Setpoint 3 (SP3) (No [doM] or [dob])

1) Using the and buttons,adjustthedisplaytothedesiredSP3value.

2) Press the

button.Displaytogglesbetween[hySt]andtheprevious[hySt]setting.

STEP J Select the Hysteresis [hYSt]

Using the and buttons, select the Hysteresis to be ON or OFF.

2) Press the

button.Displaytogglesbetween[SP4]andtheprevious[SP4]setting.

STEP K Set Setpoint 4 (SP4) (No [doM] or [dob])

Using the and buttons,adjustthedisplaytothedesiredSP4value.

2) Press the

button.Displaytogglesbetween[hySt]andtheprevious[hySt]setting.

STEP L Select the Hysteresis [hYSt]

Using the and buttons, select the Hysteresis to be ON or OFF.

2) Press the

button.Displaytogglesbetween[rLYS]andthepreviousrelaysetting.

Please Continue On Next Page.

Setpoint Setting and Relay Configuration Mode

FL-BDPSF-PROCESS (d0076) manual Page 9

STEP M

STEP N

STEP O

STEP P

STEP Q

STEP R

STEP S

STEP T

STEP U

[orAn]

[rEd]

NOTE: Will only

appear if a tricolor

display is installed

[orAn]

[rEd]

[orAn]

[rEd]

[orAn]

[rEd]

[orAn]

[rEd]

BARGRAPH COLOR

PROGRAMMING MODE

Operational Display

From From Step L of

Setpoint Setting and Relay

Configuration Page 8

L or h

To comply with the latest safety requirements, the tri-color bargraph is designed like a traffic light, to

display either red, orange or green, but only one color at a time. When the bar reaches a selected

color change point, the entire bar will change to the color designated for that zone. This eliminates any

ambiguity as to the signal status, especially just after transitioning to a new zone.

First (StepQ)istoselectthecolortobedisplayed,whenthebaris“below*”,whicheversetpointisset

to the lowest position.

Second (StepsR,S,T,andU)istoselectthecolortobedisplayedwhenthebarisaboveeachspecific

set point, regardless of the order or position to which the set points are set.

However, if two or more setpoints with differently specified colors are positioned at the same set point

value, the color specified for the set point with the highest identifying number will be displayed. When

setpointsaresettothesamevalue,theSP4coloroverridestheSP3color,theSP3coloroverridesthe

SP2color,andtheSP2coloroverridestheSP1color.

STEP Q Select Bargraph Color when the bar is BELOW* the Setpoint that is set to the lowest

position