Textron Ransomes Jacobsen Super Certes 51 Guide

Safety, Operation and Maintenance Manual
Sicherheits-, Betriebs- und Wartungshandbuch
Super Certes 51 & 61, Super Bowl 51 &
Marquis 51 & 61
RJ 100 /05 2006
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
24791G-DE (rev.0)
Super Certes 51: Series: EC2 Product codes: LDFC510 Engine type: Honda GX120-Q4
Super Certes 61: Series: ED2 Product codes: LDFC610 Engine type: Honda GX120-Q4
Super Bowl 51: Series: EE2 Product codes: LDFD510 Engine type: Honda GX120-Q4
Marquis 51: Series: EF2 Product codes: LDAA510 Engine type: Honda GX120-Q4
Marquis 61: Series: EG2 Product codes: LDCB610 Engine type: Honda GX120-Q4
Super Certes 51: Serie: EC2 Produktcode: LDFC510 Motor: Honda GX120-Q4
Super Certes 61: Serie: ED2 Produktcode: LDFC610 Motor: Honda GX120-Q4
Super Bowl 51: Serie: EE2 Produktcode: LDFD510 Motor: Honda GX120-Q4
Marquis 51: Serie: EF2 Produktcode: LDAA510 Motor: Honda GX120-Q4
Marquis 61: Serie: EG2 Produktcode: LDCB610 Motor: Honda GX120-Q4
GB
English
ACHTUNG: Wenn diese Maschine nicht ordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und warten,
müssen in ihrer richtigen Verwendung ausgebildet sein, auf die
Gefahren aufmerksam gemacht worden sein und die Anleitung
ganz gelesen haben, bevor sie versuchen, die Maschine
aufzustellen, zu bedienen, einzustellen oder zu warten.
YEARS OF MOWING
EXCELLENCE

© 2006, Ransomes Jacobsen Limited. All Rights Reserved
© 2006, Ransomes Jacobsen Limited. Alle Rechte vorbehalten

GB-1
RANSOMES SMALL PEDESTRIAN RANGE
SAFETY, OPERATORS & MAINTENANCE MANUAL
1 CONTENTS
2 INTRODUCTION
2.1 IMPORTANT ..........................................................2
2.2 PRODUCTIDENTIFICATION ...................................2
2.3 SPARESSTOCKINGGUIDE ...................................3
2.4 GUIDELINESFORTHEDISPOSAL..........................4
3 SAFETYINSTRUCTIONS
3.1 OPERATINGINSTRUCTIONS ..................................5
3.2 SAFETYSIGNS ....................................................5
3.3 STARTINGTHEENGINE .........................................5
3.4 DRIVINGTHEMACHINE .........................................5
3.5 TRANSPORTING ...................................................5
3.6 LEAVINGTHEDRIVINGPOSITION .........................5
3.7 SLOPES ...............................................................5
3.8 BLOCKEDCUTTINGCYLINDERS ...........................6
3.9 ADJUSTMENTS,LUBRICATIONAND
MAINTENANCE .....................................................6
4 SPECIFICATIONS
4.1 ENGINESPECIFICATION ........................................8
4.2 MACHINESPECIFICATION .....................................8
4.3 DIMENSIONS .........................................................9
4.4 RECOMMENDEDLUBRICANTS ..............................9
4.5 VIBRATIONLEVEL...............................................10
4.6 CONFORMITYCERTIFICATES ............................... 11
5 DECALS
5.1 SAFETYDECALS ................................................21
5.2 INSTRUCTIONDECALS ........................................21
6 CONTROLS .........................................................22
6.1 OPERATORPRESENCECONTROL(OPC) .............22
6.2 LANDROLLCLUTCH ............................................22
6.3 THROTTLECONTROL ..........................................22
6.4 BRAKERELEASELEVER .....................................23
6.5 CYLINDERCLUTCHLEVER ..................................23
6.6 IGNITIONCUT-OUTSWITCH .................................23
7 OPERATION
7.1 DAILYINSPECTION .............................................24
7.2 OPERATORPRESENCEANDSAFETYINTERLOCK
SYSTEM.............................................................25
7.3 OPERATINGPROCEDURE ....................................26
7.4 OPERATIONOFTHEMACHINE .............................27
CONTENTS PAGE
8 MAINTENANCE
MAINTENANCECHART ........................................28
MAINTENANCEDIAGRAM ....................................29
8.1 ENGINEDAILY(EVERY8WORKINGHOURS) ......30
8.2 ENGINEWEEKLY:(EVERY50WORKINGHOURS). 30
8.3 CLUTCHANDLAYSHAFTCOVER........................31
9 LUBRICATION ......................................................32
9.1 ENGINEDAILY:(EVERY8WORKINGHOURS). .....32
9.2 ENGINE:(AFTERFIRST20 HOURS). ...................32
9.3 ENGINEWEEKLY:(EVERY50WORKING HOURS).32
9.4 MACHINE .............................................................33
10 ADJUSTMENTS
10.1 51MARQUIS:HEIGHTOFCUTADJUSTMENT ......34
10.2 61MARQUIS:HEIGHTOFCUTADJUSTMENT .......34
10.3 MARQUIS:ALIGNINGTHEFRONTROLLS ............35
10.4 SUPERCERTES/SUPERBOWL:HEIGHT
OFCUTADJUSTMENT .........................................35
10.5 CYLINDERTOBOTTOMBLADEADJUSTMENT .....36
10.6 CYLINDERCLUTCHADJUSTMENT .......................36
10.7 CONCAVEADJUSTMENT .....................................37
10.8 LANDROLLSCRAPER .........................................38
10.9 LANDROLLCLUTCHADJUSTMENT ......................38
10.10 BELTADJUSTMENTS ...........................................39
10.11 BACKLAPPINGTHECUTTINGUNIT ......................40
10.12 HANDLEADJUSTMENT ........................................41
10.13 MARQUIS:SIDEROLLS .......................................41
10.14 MAINCLUTCHADJUSTMENT ...............................42
10.15 PARKINGBRAKEADJUSTMENT ...........................42
11 ACCESSORIES ....................................................43
11.1 BRUSHANDCOMBSET .......................................43
11.2 TRANSPORTWHEELS(SUPERCERTESONLY)....43
11.3 TRAILINGSEAT ...................................................43
11.4 VERTI-GROOMATTACHMENT ..............................44
11.5 VERTI-GROOM DRIVE BELT ...............................44
11.6 VERTI-GROOMLUBRICATION. .............................45
12 GUARANTEE/SALES&SERVICE .......................46
CONTENTS PAGE

GB-2
RANSOMES SMALL PEDESTRIAN RANGE
SAFETY, OPERATORS & MAINTENANCE MANUAL
2 INTRODUCTION
2.2PRODUCTIDENTIFICATION
2.1IMPORTANT
IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is operated and
maintained.
This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both new and
second-hand machines are advised to retain documentary evidence that this manual was provided with the
machine.
This machine is designed solely for use in customary grass cutting operations. Use in any other way is
considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation,
service and repair as specified by the manufacturer, also constitute essential elements of the intended use.
Before attempting to operate this machine, ALL operators MUST read through this manual and make themselves
thoroughly conversant with Safety Instructions, controls, lubrication and maintenance.
Accident prevention regulations, all other generally recognized regulations on safety and occupational medicine,
and all road traffic regulations shall be observed at all times.
Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting
damage or injury.
A MachineName
B SerialNumber
C YearofManufacture
D MachineWeight
E EnginePower
C

GB-3
RANSOMES SMALL PEDESTRIAN RANGE
SAFETY, OPERATORS & MAINTENANCE MANUAL
2.3 Spares Stocking Guide
To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the
more commonly used maintenance items. We have included part numbers for the additional support
materials and training aids.
straPecivreSlairetaMtroppuSecivreS
rebmuNtraPnoitpircseDrebmuNtraPnoitpircseD
000-1EZ-55961retliFleuF7E07HZ31 straPenignE
launaM
228-0EZ-02271renaelCriA0000FZ23 srenwOenignE
kbdnaH
14W-7HZ-00163hctiwSnitingIZ007HZ66 phSkrWenignE
launaM
Use of other than original or authorised Textron Turf Care & Specialty Products, Parts & Accessories will void
thewarranty.
2 INTRODUCTION

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RANSOMES SMALL PEDESTRIAN RANGE
SAFETY, OPERATORS & MAINTENANCE MANUAL
2.4 GUIDELINESFORTHEDISPOSAL
OFSCRAPPRODUCTS
When it has been identified that a turf care
product has no further functional value and
requires disposal, the following actions should
betaken.
These guidelines should be used in
conjunction with applicable Health, Safety and
Environmental legislation and use of approved
local facilities for waste disposal and recycling.
• Position the machine in a suitable
location for any necessary lifting
equipment to be used.
• Use appropriate tools and Personal
Protective Equipment (PPE) and take
guidance from the technical manuals
applicable to the machine.
• Remove and store appropriately:
1. Batteries
2. Fuel residue
3. Engine coolant
4. Oils
• Disassemble the structure of the
machine referring to the technical
manuals where appropriate. Special
attention should be made for dealing
with ‘stored energy’ within
pressurised elements of the machine
or tensioned springs.
• Any items that still have a useful
service life as second hand
components or can be re-serviced
should be separated and returned to
the relevant centre.
• Other worn out items should be
separated into material groups for
recycling and disposal consistent with
available facilities. More common
separation types are as follows:
• Steel
• Non ferrous metals
• Aluminium
• Brass
• Copper
• Plastics
• Identifiable
• Recyclable
• Non recyclable
• Notidentified
• Rubber
• Electrical & Electronic
Components
• Items that cannot be separated
economically into different material
groups should be added to the
‘General waste’ area.
• Do not incinerate waste.
Finally update machinery records to indicate
that the machine has been taken out of service
and scrapped.

GB-5
RANSOMES SMALL PEDESTRIAN RANGE
SAFETY, OPERATORS & MAINTENANCE MANUAL
This safety symbol indicates important safety
messages in this manual. When you see this
symbol, be alert to the possibility of injury, carefully
readthemessagethatfollows, andinformother
operators.
3.1 OPERATINGINSTRUCTIONS
• Ensure that the instructions in this book
arereadandfullyunderstood.
• Nopersonshouldbeallowedtooperate
this machine unless they are fully
acquainted with all the controls and the
safetyprocedures.
• Neverallowchildrenorpeopleunfamiliar
with these instructions to use this
machine. Local regulations may restrict
theageoftheoperator.
3.2 SAFETYSIGNS
• It is essential all safety labels are kept
legible, if they are missing or illegible they
must be replaced. If any part of the
machine is replaced and it originally
carried a safety label, a new label must be
affixedto thereplacementpart. New
safetylabelsareobtainablefrom
Ransomesdealers.
3.3 STARTINGTHEENGINE
• Before starting the engine check that the
brakesareapplied,drivesareinneutral,
guards are in position and intact, and
bystandersareclear ofthe machine.
• Do not run the engine in a building without
adequateventilation.
3.4 DRIVINGTHEMACHINE
• Beforemoving themachine,checkto
ensure that all parts are in good working
order,payingparticularattentionto
brakes, tyres, steering and the security of
cuttingblades.
• Replace faulty silencers, mow only in
daylightorgood artificiallight
• AlwaysobservetheHighwayCodebothon
andoff theroads. Keepalert andawareat
all times. Watch out for traffic when
crossingornearroadways.
3 SAFETY INSTRUCTIONS
• Stoptheblades rotatingbeforecrossing
surfacesother thangrass.
• Rememberthatsomepeoplearedeafor
blind and that children and animals can be
unpredictable.
• Keeptravellingspeedslowenoughforan
emergencystop tobeeffectiveandsafeat
all times, in any conditions.
• Removeoravoidobstructionsinthearea
to be cut, thus reducing the possibility of
injuryto yourselfand/orbystanders.
• Keep in mind that the operator or user is
responsibleforaccidentsorhazards
occurringtootherpeople ortheirproperty.
• Whilemowing, alwayswear substantial
footwearand longtrousers. Do not
operatetheequipmentwhenbarefootor
wearingopensandals.
• Checkthe grasscatcherfrequently for
wearordeterioration. After strikinga
foreignobject. Inspectthelawnmowerfor
damageandmakerepairsbeforerestarting
andoperatingtheequipment.
• Ifthe machinestartstovibrateabnormally,
check immediately.
3.5 TRANSPORTING
• Do not transport with cutting mechanism
rotating.
• Drivethemachinewithdueconsideration
ofroad andsurfaceconditions, inclines
andlocalundulations.
3.6 LEAVINGTHEDRIVINGPOSITION
• Parkthemachineonlevelground.
• Beforeleavingthedrivingposition,stopthe
engineandmake sureallmoving partsare
stationary. Apply brakes and disengage all
drives.Switchengineoff.
3.7 SLOPES
TAKEEXTRACAREWHENWORKINGON
SLOPES
• Localundulationsand sinkagewillchange
thegeneralslope.Avoidgroundconditions
which can cause the machine to slide.
• Travelongrassslopesrequiresparticular
care.

GB-6
RANSOMES SMALL PEDESTRIAN RANGE
SAFETY, OPERATORS & MAINTENANCE MANUAL
3 SAFETY INSTRUCTIONS
3.8 BLOCKEDCUTTINGCYLINDERS
• Stopthe engineandmake sureall moving
partsare stationary.
• Applybrakesanddisengagealldrives.
• Release blockages with care. Keep all parts
of the body away from the cutting edge.
Bewareof energyinthe drivewhich cancause
rotationwhen theblockage isreleased.
3.9 ADJUSTMENTS,LUBRICATIONAND
MAINTENANCE
• Stopthe engineandmake sureall moving
partsare stationary.
• Applybrakesanddisengagealldrives.
• Readalltheappropriateservicinginstructions.
• Use only the replacement parts supplied by
theoriginalmanufacturer.
• When adjusting the cutting cylinders take
carenotto gethands andfeettrapped when
rotatingcylinders.
• Toreducethe firehazard,keeptheengine,
silencerandbatterycompartmentsfreeof
grass,leavesorexcessivegrease.
• Replacewornordamagedpartsforsafety.
• Whenworkingunderneathliftedpartsor
machines,make sureadequatesupportIs
provided.
• Do not dismantle the machine without
releasingorrestrainingforceswhichcan
causeparts to movesuddenly.
• Donotalterenginespeedabovemaximum
quoted in Engine Specification. Do not
changetheenginegovernorsettingsor
overspeedtheengine. Operatingtheengine
at excessive speed may increase the hazard
ofpersonalinjury.
• Whenrefuelling,STOPTHEENGINE,DO
NOTSMOKE.Addfuelbefore startingthe
engine,neveraddfuelwhiletheengineis
running.
• Usea funnelwhenpouringfuelfrom acaninto
the tank.
• Do not fill the fuel tank beyond the bottom of
the filler neck.
• Replace all fuel tank and container caps
securely.
• Storefuel incontainers specificallydesigned
forthispurpose.
• Refueloutdoors onlyanddonotsmoke while
refuelling.
• If fuel is spilled, do not attempt to start the
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysource
ofignitionuntilfuelvapourshavedissipated.
• Allow the engine to cool before storing in any
enclosure.
• Neverstore theequipmentwithfuelin thetank
insidea buildingwherefumesmayreach an
openflameorspark.
• If the fuel tank has to be drained, this should
bedoneoutdoors.
• Do not spill fuel onto hot components.
• Whenservicingbatteries,DONOTSMOKE,
and keep naked lights away.
• Do not place any metal objects across the
terminals.

GB-7
RANSOMES SMALL PEDESTRIAN RANGE
SAFETY, OPERATORS & MAINTENANCE MANUAL
3 SAFETY INSTRUCTIONS
DANGER-Indicatesanimminentlyhazardous
situation which, if not avoided, WILL result in death
orseriousinjury.
WARNING-Indicatesapotentiallyhazardous
situationwhich, ifnot avoided,COULD result in
deathor seriousinjury.
CAUTION-Indicatesapotentiallyhazardous
situationwhich,if notavoided, MAY result inminor
ormoderateinjury andproperty damage. It may
also be used to alert against unsafe practices.
Ear Protection Should be Worn When
Operating Machines with Operator Ear Noise
Levels above 90dB(A)Leq.
California Proposition 65
EngineExhaust,someofitsconstituents,
and certain vehicle components contain
or emit chemicals known to the state of
California to cause cancer and birth
defects or other reproductive harm

GB-8
RANSOMES SMALL PEDESTRIAN RANGE
SAFETY, OPERATORS & MAINTENANCE MANUAL
4 SPECIFICATIONS
4.1 ENGINESPECIFICATION
All 51 and 61 Machines:
TYPE: Honda 2.9kW / 3600 RPM,
single cylinder, air cooled 4
strokeOHVpetrol engine25°
inclinedcylinder,horizontal
shaft.
Model: GX120K1-QX4
MaximumSpeed: 2700±50 RPM(No load).
IdleSpeed: 1400 +200 -150 RPM
Oil Sump Capacity: 0.6 litres
Fuel: Leadfreepetrol
Fuel tank capacity:2.5 litres
4.2 MACHINESPECIFICATION
Frame
construction: PressedSteelwelded
fabrication.
Transmission: Poly Vee & Synchrunos belts
Clutches: Transmission clutch.
Separate cylinder clutch.
Separatelandrollclutch
Front roll
Super Certes/Bowl:One piece steel roll running on
ball bearings.
Marquis: Four piece wood roll.
Landroll
Super Certes: Two piece Aluminium with bevel
geardifferential.
SuperBowl: Two piece smooth cast iron with
bevel geardifferential.
Marquis: Twopiece ridgedcastiron with
bevel gear differential.
Cuttingcylinder
SuperCertes/Bowl:All welded10knife cylinder
runningonballbearings.
Marquis 51: All welded 6 knife cylinder
runningonballbearings.
Marquis 61: All welded 5 knife cylinder
runningonballbearings.
Cuttingratio
Marquis: 51cm: 85 cuts / metre
61cm: 71cuts / metre
SuperBowl: 142 cuts / metre
SuperCertes: 138cuts / metre
Heightofcut
Marquis: 6 - 27mm
SuperCertes/
SuperBowl: 3 -13mmStandard Blade
1.5- 11.5mmThinBlade
Handles: Tubularsteeladjustableat
bottom.
Grass box: Mouldedpolyethelene.
Cuttingwidth: 51cm
61cm
Cutting performance
51cm machine: 1110 sq. m./hr
61cm machine: 1660 sq. m./hr
Groundpressure 51cm: 0.28 kg./cm2
61cm: 0.32 kg./cm2