The Handy 193854004 User manual
GARDEN TROLLEY
MODEL NO: THGT -- PRODUCT NO: 193854004
EN - ORIGINAL INSTRUCTIONS
ASSEMBLY REQUIRED - MINIMUM TWO PERSONS
SAVE THESE INSTRUCTIONS
SPARES & SUPPORT: 01793 333212
IMPORTANT INFORMATION
The Garden Trolley is designed for use in private gardens and primarily used around GRASS OR LAWN AREAS,
but not in public facilities, parks or sports grounds and not for agricultural or forestry use.
Never exceed the rated load capacity of 200kg (440lb).
This is a garden trolley, therefore extended use over abrasive surfaces (e.g., concrete, tarmac etc.) could cause
premature wear on the trolley tyres. Commercial or industrial environments are not recommended.
Not to be used on public highways or roads. When operating with a tractor, do not exceed 10mph.
FOR YOUR SAFETY
WARNING: PERSONS SHOULD NEVER RIDE IN THE GARDEN TROLLEY.
Please read & understand this manual, paying attention to the safety instructions, before use.
Incorrect use of the product could put the operator or machine in danger.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, our policy
of continuous improvement determines the right to make modifications without prior warning.
Images used are for illustration purposes only.
INSTRUCTION MANUAL
Copyright Notice
Copyright © Handy Distribution
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written
permission from Handy Distribution.
In all cases this copyright notice must remain intact.
CONTENTS
SPECIFICATION
IMPORTANT INFORMATION
GENERAL SAFETY INSTRUCTIONS
SET UP & PREPARATION FOR OPERATION
ASSEMBLY
OPERATION
MAINTENANCE & STORAGE
TROUBLE SHOOTING
PARTS DIAGRAM & LIST
WARRANTY
ASSEMBLY IS REQUIRED - MINIMUM TWO PERSONS
•This product requires assembly before use.
•See “Assembly”section for instructions.
•Because of the weight and/or size of the machine, it is recommended that another adult is present to
assist with the assembly.
•Inspect all components closely upon receipt to make sure no items are missing or damaged.
WARNING
Read this instruction manual carefully before operating this machine. Make sure that you are familiar with
the controls and properly operate the machine. Following these instructions can reduce the risk of personal
injury.
SPECIFICATION
The manufacturer reserves the right to change the product specification and livery according to continued
product improvements.
Model
THGT
Product No.
193854004
Load Capacity (kgs)
200 (440lb)
Overall Dimensions (cm)
109(L) 51(W) 60(H) (exc. draw bar handle)
Internal Bed Dimensions (cm)
94(L) 48(W) 25(H)
Tyre Size
10x4.10/3.50-4
Tyre
Puncture-less
Consistent with our policy of continuous improvement, The Handy reserves the right to change the design and
configuration of any of its products without notice or obligation. Therefore, please treat the text and images in
this manual for illustrative purposes only. They may in no case serve as a basis for any legal claim.
If you require any assistance with regards to the contents or operation of your machine, please contact us:
Tel: 01793 333212, option 2
Opening Hours Weekdays: (CLOSED WEEKENDS & BANK HOLIDAYS)
February to October 8:00am - 5:00pm - November to January 8:30am - 5:00pm
IMPORTANT INFORMATION
INTENDED USAGE
WARNING
Persons should never ride in the garden trolley.
Read this instruction manual carefully before operating this machine. Make sure that you are familiar with
the controls and properly operate the machine. Following these instructions can reduce the risk of personal
injury.
The Garden Trolley is designed for use in private gardens and primarily used on and around GRASS OR LAWN
AREAS, but not in public facilities, parks or sports grounds and not for agricultural or forestry use. Never
exceed the rated load capacity of 200kg (440lb). This is a garden trolley, therefore extended use over abrasive
surfaces (e.g. concrete, tarmac, paving etc.) could cause premature wear on the trolley tyres. Commercial or
industrial environments are not recommended. Not to be used on public highways or roads. When operating
with a tractor, do not exceed 10mph. DO NOT CARRY ANY PERSONS OR PETS IN THIS TROLLEY.
Generally acknowledged accident prevention regulations and enclosed safety instructions must be observed.
Only perform work described in these instructions for use, any other use is incorrect. The manufacturer will
not assume responsibility for damage resulting from such use.
IF NOT USED PROPERLY THIS MACHINE CAN BE DANGEROUS!
This machine can cause serious injury to the operator and others, the warning and safety instructions must be
followed to ensure reasonable safety and efficiency in using this product. The operator is responsible for
following the warning and safety instructions in this manual and on the machine. Never use the product unless
the components are correctly positioned and operational.
TRAINING
Read the instructions carefully: Be familiar with the controls and the proper use of the equipment.
Never allow children or people unfamiliar with these instructions to use the product.
Local regulations can restrict the age of the operator.
Keep in mind that the operator or user is responsible for accidents or hazards involving the machine that occur
to other people or their property.
GENERAL SAFETY INSTRUCTIONS
It is important that you read and understand the owner’s manual and labels affixed to the machine. Learn its
application and limitations as well as the specific potential hazards. Retain these instructions for future
reference. The operator is responsible for following the warnings & instructions in this manual and on the
product.
Read & understand the
operator’s manual for the
trolley and the ride on product
used to pull the trolley before
using the machine. Failure to
follow instructions could
result in death or serious
injury.
Risk of Slicing.
Keep hands out of the way of
all moving parts.
Wear gloves to protect your
hands. Wear foot protection
at all times.
Check your machine before
using. Keep guards in place
and in working order.
Frequently check to see that
foreign objects are removed
before using. Replace
damaged, missing or failed
parts before using it.
Be careful when using on
slopes. Do not operate on
inclines greater than 15°.
It is advised to manually or
with your tractor, pull up or
down the incline.
Safety alert symbol. Used to
alert you to potential personal
injury hazards. Obey all safety
messages that follow this
symbol to avoid possible
injury.
DANGER
Indicates an imminently
hazardous situation which, if
not avoided, will result in
serious injury.
WARNING
Indicates a potentially
hazardous situation which, if
not avoided, could result in
serious injury.
CAUTION
Indicates a potentially
hazardous situation which, if
not avoided, may result in
minor or moderate injury.
CAUTION
Used without the safety alert
symbol indicates a potentially
hazardous situation which, if
not avoided, may result in
property damage.
IMPORTANT SAFETY WARNINGS
TO REDUCE RISK OF INJURY: Before any use be sure everyone using this product reads and understands all
safety instructions and other information contained in this manual.
GENERAL SAFETY
STAY ALERT
Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect
your ability to use it properly. Do not use this machine when you are tired or distracted from the job at hand.
Always be aware of what you are doing. Use common sense.
SMALL COMPONENTS
Contains small components that could be a choking hazard if swallowed. Keep these items away from children.
EVENLY DISTRIBUTE YOUR LOAD
Always distribute payload evenly over surface of the bed, over both axles.
USERS, BYSTANDERS AND CHILDREN
Do not at any time carry passengers in or on the trolley, stationary or whilst moving. Do not allow any person,
child or pet to play on, stand, sit, lay or climb in or on the trolley. Never allow children or people unfamiliar
with these instructions to use the trolley. Local regulations can restrict the age of the operator. Keep
unauthorised persons a safe distance away from the machine. If approached, stop the machine immediately.
AVOID DANGEROUS CONDITIONS
Work in daylight or in good artificial light; walk, never run with the machine; always be sure of your footing on
slopes; exercise extreme caution when changing direction on slopes; do not work on excessively steep slopes;
use extreme caution when reversing or pulling the machine towards you; do not put hands or feet near or
under rotating or moving parts. When operating on slopes, use up and down the incline and never across, to
avoid tipping.
INSPECT YOUR MACHINE
Check all bolts, nuts, and screws for tightness before each use, especially those securing guards and drive
mechanisms. Vibration during use, may cause these to loosen.
Form a habit of checking to see that all other tools/equipment are removed from the working area before
operating. Replace damaged, missing or failed parts before using. Warning labels carry important information.
Replace any missing or damaged warning labels.
DRESS PROPERLY
Be careful of loose clothing and other accessories (watches, necklaces etc.) which can be caught in moving
parts. Long trousers are advisable. Always wear substantial non-slip footwear when operating. Never operate
barefoot or when wearing sandals. Wear a face or dust mask if the operation is dusty. Wear protective hair
covering to contain long hair, preventing it from getting caught in machinery.
DO NOT OVERREACH
Always keep proper footing and balance when using the machine. Use on slopes with great care. Never stand
on the machine. Serious injury could occur if the machine is tipped or if the moving parts are unintentionally
contacted. Do not store anything above or near the machine, where anyone might stand on the machine to
reach them.
DO NOT FORCE TOOL
Do not exceed equipment maximum load capacity of 200kg (440lb). Avoid large holes and ditches when
transporting loads. Always work within the rated capacity. Do not use machine for a purpose for which it was
not intended. Be careful when operating on steep grades (hill) the trolley may tip over. Always operate at
reduce speed in rough terrain, along creeks, ditches and on hillsides. Do not operate close to creeks, ditches
and public highways. To avoid personal injury and/or equipment damage DO NOT EXCEED 10 MPH. Always use
caution when loading and unloading the trolley. Only tow with recommended vehicles (Lawn/Garden Tractors
and ATVs). Always secure and lock the trolley to the vehicle hitch before operating.
INSPECT
Before using, always visually inspect to see that the machine is not worn or damaged. Replace worn or
damaged elements and bolts in sets, to preserve balance.
MAINTAIN YOUR MACHINE WITH CARE
Clean the machine immediately after use. Keep the machine clean to ensure it operates to its full and safest
performance. When maintaining this machine, only the manufacturer’s original replacement parts should be
used. The use of non-original manufacturer parts may invalidate your warranty.
PROTECT THE ENVIRONMENT
Take left over materials to an authorised collection point or follow the stipulations in the country where the
machine is used. Do not discharge into drains, soil or water.
STORE IDLE EQUIPMENT
When not in use, the machine should be stored in a dry location. Keep the machine away from children and
others not qualified to use it. Keep away from direct sunlight.
WARNING
The warnings, cautions, and instructions outlined in this instruction manual cannot cover all possible
conditions or situations that may occur. It must be understood by the operator that common sense and
caution are factors which cannot be built into this product and must be supplied by the operator.
SET UP & PREPARATION FOR OPERATION
This product must be assembled correctly before use. Carefully remove the product and any accessories from
the carton. Inspect the product carefully to make sure there are no breakages or missing items during shipping.
Do not discard the packing material and carton until you have carefully inspected and satisfactorily operated
the product.
WARNING
If any parts are damaged or missing do not operate this product until the parts are replaced. Failure to heed
this warning could result in serious personal injury.
Do not attempt to modify this product or create accessories not recommended for use with this product. Any
such alteration or modification is misuse and could result in a hazardous condition leading to possible
serious personal injury.
Read and follow all instructions for assembly and operation. Failure to properly assemble this equipment
could result in serious injury to the user or bystanders, or cause equipment damage.
ASSEMBLY
All numbers mentioned in the below steps are listed in the parts list and diagram, located at the rear of this
instruction manual.
STEP 1
Turn the trolley Bed (1) upside down so that the underside is facing up.
STEP 2
Attach the Rear Axle Support (6) to the Bed (1) using two Carriage Support Bolts, Washers & Nuts (18).
Place the Right (7) and Left (8) Rear Axle Braces onto the Rear Axle Support (6).
Attach the Rear Axle Braces (7 & 8) to the Bed (1) using four Carriage Support Bolts, Washers & Nuts (18).
STEP 3
Attach the Front Axle Support (9) to the Bed (1) using two Carriage Support Bolts, Washers & Nuts (18).
STEP 4
Attach the Steering Link Connector (12) to the Front Axle Support (9), using Bolts, Washers and Nuts (19). The
connector should sit over the axle as pictured.
STEP 5
Position the Central Front Axle Brace (10) up to the Front Axle Support (9).
Fix the Central Front Axle Brace (10) to the Bed (1) using Carriage Bolt, Washer & Nut (18).
STEP 6
Slot the stepped arm of the Yoke (11) onto the protruding leg of the Front Axle Support (9) (this leg is stepped,
so the Yoke (11) will not go all the way over the leg).
Position the straight arm of the Yoke (11) between the Centre Front Axle Brace (10) & Front Axle Support (9).
STEP 7
Fix the Yoke (11) & Centre Front Axle Brace (10) to the Front Axle Support (9) usng Bolt, Washer & Nut (19).
Attach the Steering Link Connector (12) to the Yoke (11) using Carriage Bolt, Washer & Nut (18).
Slide the Large Washer (23) over the Front Axle Support (9) protruding leg (this is stepped) and slide the Split
Pin (16) through the hole. Split open the Pin legs to secure.
STEP 8
Attach the Pull Adapter (13) to the Yoke (11) by aligning the holes in the Lower Handle, Handle Coupling and
the Yoke (11). Secure using the Pull Handle Bolt, Washer and Nut (21).
If you wish to attach the trolley to a garden tractor, remove the end of the Pull Handle by undoing the R-Clip
and removing the Pull Bolt, and attach the tow hitch directly to the tractor using the same R-Clip & Pull Bolt.
STEP 9
Slide the Wheel Assembly (5) onto the axle.
Secure using a Wheel Washer (17) and a Wheel Nut (24) on to the axle. The nuts are supplied with nylon lock,
which may prove difficult to tighten the nut initially.
Do not over tighten; this may cause the wheel to not rotate. Repeat with the remaining wheels.
STEP 10
Turn the Trolley over onto its wheels (DO NOT try and lift on your own, ask for assistance!)
STEP 11
Attach the two Side (2), Front (3) & Rear (4) Panels to the Bed (1), using the R-Clip (20) (Two for each Panel).
STEP 12
Position the Side Lock Handles (22) through the tabs on the top right and left of the Side (2), Front (3) & Rear
(4) Panels and secure using the nut provided (do not overtighten). Ensure the threaded end faces inwards
towards each other. Lift the Side (2) Panels into position and secure with the Side Lock Handle (20), by
rotating. Once in position, securely tighten all nuts before use.
OPERATION
WARNING
Before using the trolley, review the instructions below and safety information. Failure to follow these
instructions may result in property damage or injury to the operator or bystanders.
USING YOUR TROLLEY
1. DO NOT exceed rated load capacity of 200kg (440lb).
2. ALWAYS secure and lock the trolley to the ride on machinery hitch before operating.
3. ONLY use approved vehicles when towing the trolley (Lawn/Garden Tractors and ATVs).
4. DO NOT over fill the trolley. Overflow loads can cause the trolley and towing vehicle if used to lose traction
and skid out of control.
5. ALWAYS use the trolley for its intended purpose.
6. ALWAYS make sure that the tow vehicle and the combined weight of the operator MUST BE greater than
the load of the trolley weight for correct control.
7. DO NOT use the trolley on public highways or roads. Use of this nature can cause premature wear of the
tyres, not covered by the manufacturer’s warranty.
8. NEVER exceed 10mph when towing the trolley.
9. DO NOT make sharp turns that may cause the Lawn/Garden Tractor or ATV tyres to rub against the trolley.
10. ALWAYS slow down before turning.
11. ALWAYS use caution when backing the trolley. To avoid the trolley from “jack-knifing” always back up in a
straight line.
12. ENSURE to safety instructions within this manual are ALWAYS adhered too.
MAINTENANCE & STORAGE
WARNING
Repairs and maintenance work other than those described within this instruction manual may be performed
only by an authorised service agent.
MAINTENANCE
Users of this product should only undertake actions described in this manual, unless otherwise instructed by
the manufacturer. When repairing the product, always use approved replacement Handy Parts or those which
are technically identical. Using high quality replacement parts avoids the risk of accidents, damage to the
product and invalidating the manufacturer’s warranty.
STORAGE
Never allow carried material to remain in the Trolley for extended periods of time. For years of trouble-free
service, make sure the Trolley is clean and dry before storing. Store in a dry protected area away from sunlight
and severe weather in winter months. If storing for an extended period, grease the axles and wheel bearings
on the Trolley, with multi-purpose grease.
TROUBLESHOOTING
WARNING
If the product does not perform properly, makes unusual sounds, or any other irregularity or malfunction
occurs, do not attempt to repair the product by yourself. Please contact customer services or your local
authorised service dealer for advice.
If you require any assistance with regards to the contents or operation of your machine, please contact us:
Tel: 01793 333212, option 2
Opening Hours Weekdays: (CLOSED WEEKENDS & BANK HOLIDAYS)
February to October 8:00am - 5:00pm - November to January 8:30am - 5:00pm
PARTS DIAGRAM
PARTS LIST - Part 1
ITEM NO
PART NO.
DESCRIPTION
QTY
1
TH220-1-1
Bed
1
2
TH220-2-2
Side Panel
2
4
TH220-4-4
Front & Rear Panel
2
5
TH219-1
Wheel Assembly
1
6
TH220-6-6
Rear Axle Support
1
7
TH220-7-7
Right Rear Axle Brace
1
8
TH220-8-8
Left Rear Axle Brace
1
9
TH220-9-9
Front Axle Support with Axles
1
10
TH220-10-10
Central Front Axle Brace
1
11
TH220-11-11
Yoke
1
12
TH220-12-12
Steering Link Connector
1
13
TH215-E2-13
Pull Adaptor
1
14
TH215-14-14A
Pull Handle (2022)
1
15
TH215-15-15
Lower Pull Handle
1
NOTE: Parts Lists are supplied for information purposes only, not all parts are stocked individually & we
recommend you contact our Spares Team on 01793 333212 for expert advice.
PARTS LIST - Part 2
ITEM NO
PART NO
DESCRIPTION
QTY
16
TH215-A1-16
Split Pin – 2.5x45
1
17
TH219-2
Wheel Washer 16mm
4
18
TH215-C-18
Carriage Support Bolt, Washer & Nut - M8x15mm
10
19
TH215-A4-19
Bolt, Washer & Nut - M6x16mm
3
20
TH215-D-20
R-Clip - 40x105
8
21
TH215-E1-21
Bolt, Washer & Nut for Pull Handle - M8x60
1
22
TH215-F-22
Panel Lever
4
23
TH215-A2-23
Large Washer 10mm
1
24
TH215-B2-24
M12 Wheel Lock Nut
4
25
TH215-A3-25
Bolt, Washer & Nut - M6x20mm
1
GJ HANDY & CO LTD USER WARRANTY POLICY
VERSION 8 01-2020
Users Statement of Warranty
Each new machine is warranted against defective material or assembly of material under normal usage. The
warranty applies to the original purchaser and covers faulty parts and the labour involved in replacing and
repairing those parts, which are of original manufacture.
Period of Warranty
The Handy (Petrol & Electric only), Webb (excludes Dynamic, Heritage, Legacy), Sanli Engine
a) 2 years from the original date of sale to the first domestic user.
b) 90 days from the original date of sale to the professional/commercial user.
c) 90 days from the original date of sale when used for hire.
d) A reduced warranty period of 90 days applies to those items which are subject to normal wear and tear
(e.g. but not limited to wheels, tyres, cutter bars, cylinders, cutting blades, blade boss, belts, cables, nylon
line & spool, collection bags, spark plugs).
e) Engines are supplied with a separate warranty to the machine. The engine manufacturers warranty
statement which will be supplied within the engine instruction manual. All enquiries and warranty repairs
should be discussed with the engine manufacturer or approved warranty repair dealer.
f) 90 days from the original date of purchase for Replacement Spare Parts (unless normal wear & tear
component, which are covered for 30 days).
g) All machines’ must be serviced within the first 12 months from the original date of purchase to comply
with the warranty (if applicable), failure to do so will invalidate the 2nd year of the warranty.
Webb Dynamic, Heritage & Legacy, Handy (All non-Petrol & Electric), Mowerland,
Q-Garden
a) 1 year from the original date of sale to the first domestic user.
b) 90 days from the original date of sale to the professional/commercial user.
c) 90 days from the original date of sale when used for hire.
d) A reduced warranty period of 90 days applies to those items which are subject to normal wear and tear
(e.g. but not limited to wheels, tyres, cutter bars, cylinders, cutting blades, blade boss, belts, cables, nylon
line & spool, collection bags, spark plugs).
e) Engines are supplied with a separate warranty to the machine. The engine manufacturers warranty
statement which will be supplied within the engine instruction manual. All enquiries and warranty repairs
should be discussed with the engine manufacturer or approved warranty repair dealer.
f) 90 days from the original date of purchase for Replacement Spare Parts (unless normal wear & tear
component, which are covered for 30 days).
All warranty repairs must be undertaken by an authorised service dealer. These dealers have been accredited
by GJ Handy & Co Ltd and agree to only use genuine parts and follow our repair procedures.
Not covered by this warranty
a) The warranty policy does not cover any depreciation or damages caused by ordinary wear, rusting or
corrosion, lack of correct maintenance or operation, misuse, abuse, lack of transportation or accident.
b) The warranty policy does not cover any costs necessary for the standard periodic maintenance services
instructed by the operator’s manual, or service parts replacement which would include oil, filters, tyres,
belts, brake linings, fuses, blades, seals and other service parts unless it can be proven that the item has
evidence of faulty manufacture.
c) The warranty policy will not cover failure or damage caused as a result of parts or accessories being
modified without the written approval of GJ Handy & Co Ltd.
d) The warranty policy will not cover the unit if non-genuine parts have been fitted and as a result damage
has occurred to the unit.
e) The warranty policy is non-transferable and is only applicable to the original purchaser.
Disclaimer
a) This warranty is only a remedy for defect of products. GJ Handy & Co Ltd will never warranty in terms of
the merchantability or the fitness for a particular purpose.
b) No person is authorised to make any warranties, representations or promises, expressed or implied, on
behalf of GJ Handy & Co Ltd, or to modify the terms conditions or limitation of this warranty policy in any
way.
c) Neither GJ Handy & Co Ltd nor any company affiliated with GJ Handy & Co Ltd shall be liable in any event
or manner whatsoever for incidental or consequential damages or injuries, including, but not limited to,
loss of crops, loss of profit, out of pocket expenses or profits, rental of substitute equipment or other
commercial losses.
General
a) Most warrantable failures show up within the first few weeks of use. These failures are usually
straightforward and warranty assessment is relatively easy.
b) Failures relating to cutter decks and belts need careful investigation, as the cause may not always be
straightforward. Look for damage to blades and pulleys especially when the cutter belt or blade boss have
snapped or cracked as this could be due to impact damage.
c) Customers should always refer to the operator/instruction manual when any disputed problem arises, you
will find most areas covered within the manual.
For spares or support of your handy product,
please contact us:
Tel: 01793 333212
Opening Hours Weekdays:
February to October 8:00am - 5:00pm
November to January 8:30am - 5:00pm
(CLOSED WEEKENDS & BANK HOLIDAYS)
To see our range of garden machinery & equipment visit:
www.thehandy.co.uk
Making gardening easier & affordable since 1938
Distributed by Handy Distribution, Murdock Road, Dorcan, Swindon, SN3 5HY
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