Thermo Scientific CC58114PC User manual

ii Heratherm Thermo Scientific
© 2011 Thermo Fisher Scientific Inc. All rights reserved.
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Concerning translations into foreign languages, the English version of these operating instructions is bind-
ing.
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Chapter 1 Safety Notes
Basic Operating Precautions.............................................................................................1-1
Safety Consideration. ........................................................................................................ 1-2
Warranty............................................................................................................................ 1-2
Explanation of Safety Information and Symbols................................................................1-3
Additional symbols for safety information..........................................................................1-3
Standards and Directives................................................................................................... 1-4
Chapter 2 Introduction...................................................................................................................... 2-1
Chapter 3 Unpacking ........................................................................................................................ 3-1
Chapter 4 Installation
Location............................................................................................................................. 4-1
Power Wiring. .................................................................................................................... 4-1
Furnace and Control Console Connection Diagram..........................................................4-2
Furnace Thermocouple Connection- Single and Double Controller. ................................. 4-3
Power Wiring Procedure....................................................................................................4-4
Thermocouple Wiring Installation................................................................................................. 4-5
Chapter 5 Initial Start-Up.................................................................................................................. 5-1
Chapter 6 Operation - UT150 Controller
UP150 Controller Overview...............................................................................................6-2
Single Setpoint Operation.................................................................................................. 6-7
Programming Operation: Entering a Program...................................................................6-8
Usinh the Hold Function .................................................................................................. 6-13
Using the Advance Function............................................................................................6-14
Auto Tuning UP150 Controller.........................................................................................6-15
Temperature Offset Procedure........................................................................................ 6-15
Changing Temperature Scale Between °C and °F..........................................................6-16
Chapter 7 Communication Option
Cable Installation. .............................................................................................................. 7-1
UT150 Communications Setpu Parameters...................................................................... 7-1
Software Installation. .........................................................................................................7-2
Communications Test........................................................................................................ 7-3
Troubleshooting.................................................................................................................7-4
Decimal Point Adjustment..................................................................................................7-4
Addresses for Multiple Controller.......................................................................................7-4
Table of Contents

Table of Contents
ii Thermo Scientific
Chapter 8 Excess Temperature Option
Control Display. ................................................................................................................. 8-1
Excess Temperature Option Features............................................................................... 8-1
Exceeded Temperature Duration Timer......................................................................8-1
Peak Exceeded Temperature......................................................................................8-1
Operating Parameters. ...................................................................................................... 8-2
Excess Temperature Setpoint.....................................................................................8-2
Hysteresis.................................................................................................................... 8-2
Excess Temperature Controller Operation........................................................................8-2
Chapter 9 Maintenance
TemperatureController Replacement ................................................................................ 9-1
Replacing the controller..................................................................................................... 9-1
Solid State Relay (SSR) Replacement..............................................................................9-2
Chapter 10 Troubleshooting ........................................................................................................... 10-1
Chapter 11 Replacement Parts. ...................................................................................................... 11-1
Chapter 12 Error Codes................................................................................................................... 12-1
Chapter 13 WEEE Compliance........................................................................................................ 13-1
Chapter 14 Spare Parts and Accessories...................................................................................... 14-1
Chapter 15 Device Log..................................................................................................................... 15-1
Chapter 16 Contact .......................................................................................................................... 16-1

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Figure 1 Furnace and Control Console Connections Diagram....................................................4-1
Figure 2 Furnace Thermocouple Connection-Single and Double Controller...............................4-4
Figure 3 UT150 Control Panel.....................................................................................................6-1
Figure 4 Ramp and Dwell Graph.................................................................................................6-11
Figure 5 Wiring Diagram..............................................................................................................11-3
List of Figures

List of Figures
ii Thermo Scientific

Thermo Scientific 1-1
1
Safety Notes
Basic Operating Precautions
These operating instructions describe Control Consoles.
Control Consoles have been manufactured to the latest state of the art and have
been tested thoroughly for flawless functioning prior to shipping. However, the
Control Consoles may present potential hazards, particularly if it is operated by
inadequately trained personnel or if it is not used in accordance with the intended
purpose. Therefore, the following must be observed for the sake of accident
prevention:
• Control Consoles must be operated by adequately trained and authorized
professional personnel.
• Control Consoles must not be operated unless these operating instructions
have been fully read and understood.
• The present operating instructions, applicable safety data sheets, plant
hygiene guidelines and the corresponding technical rules issued by the
operator shall be used to create written procedures targeted at personnel
working with the subject matter device, detailing:
• The decontamination measures to be employed for the Control Consoles
and the accessories used with it,
• The safety precautions to be taken when processing specific agents,
• The measures to be taken in case of accidents.
• Repair work on the Control Consoles must be carried out only by trained and
authorized expert personnel.
• The contents of these operating instructions are subject to change at any time
without further notice.
• Concerning translations into foreign languages, the English version of these
operating instructions is binding.
• Keep these operating instructions close to the Control Consoles so that safety
instructions and important information are always accessible.
• Should you encounter problems that are not detailed adequately in these
operating instructions, please contact Thermo fisher scientific immediately for
your own safety.

Safety Notes
Safety Considerations
1-2 Thermo Scientific
Safety Considerations
Warranty
Thermo Fisher Scientific warrants the operational safety and functions of the
Control Consoles only under the condition that:
• Control Consoles is operated and serviced exclusively in accordance with its
intended purpose and as described in these operating instructions.
• The Control Consoles is not modified.
Do not modify or use equipment in a manner other than expressly
intended. Modification of equipment other than that for which it is
explicitly designed could cause severe injury or death. Any
customer after-market retrofit violates the warranty of the
equipment.
Do not reconfigure the controller(s). Any reconfiguration of the
control instrument(s) could causes inaccurate reading, faulty
instrument values, and may cause the furnace to become
overheated and start on fire, causing personal injury or death,
product and property damage.
Do not modify or disconnect any safety features provided.
Disconnection of the unit safety features could allow the unit to
become overheated and start on fire, causing personal injury or
death, product and property damage.
Do not use components or materials not specifically designed for
this equipment. Failure to comply with this precaution could result
in damage to equipment used or the furnace and may create an
overheat situation. Also, do not use anything other than OEM
exact replacement equipment and parts. Not using OEM
replacement parts could cause faulty. Instrumentation readings,
inoperable equipment, or temperature overshoot. Both situations
may cause personal injury or death, product, and property
damage.
Before using, user shall determine the suitability and integrity of
the product for the intended use and that the unit has not been
altered in any way. Misapplication may compromise the safety of
the end user or the life of the product.

Safety Notes
Explanation of Safety Information and Symbols
Thermo Scientific 1-3
• Only original spare parts and accessories that have been approved by Thermo
Scientific are used (third-party spares without Thermo Fisher Scientific
approval void the limited warranty).
• Inspections and maintenance are performed at the specified intervals.
• An operation verification test is performed after each repair activity.
The warranty is valid from the date of delivery of the Control Consoles to the
customer.
Explanation of Safety Information and Symbols
Safety Notes and Symbols Used Throughout These Operating Instructions.
Additional symbols for safety information
Indicates a hazardous situation which, if not avoided, will result
in death or serious injuries.
Indicates a hazardous situation which, if not avoided, could
result in death or serious injuries.
Indicates a situation which, if not avoided, could result in
damage to equipment or property.
Is used for useful hints and information regarding the application.
Wear safety gloves!
Wear safety goggles!

Safety Notes
Standards and Directives
1-4 Thermo Scientific
Standards and Directives
The Control Consoles complies with the following standards and guidelines:
• Current/Approved Agency standards (Underwriters Laboratory/CSA/CE).
Harmful liquids!
Electrical shock!
Hot surfaces!
Fire hazard!
Explosion hazard!
Suffocation hazard!
Biological hazard!
Contamination hazard!