Thermo Scientific CC58114PC User manual

ii Heratherm Thermo Scientific
© 2011 Thermo Fisher Scientific Inc. All rights reserved.
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Concerning translations into foreign languages, the English version of these operating instructions is bind-
ing.
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Chapter 1 Safety Notes
Basic Operating Precautions.............................................................................................1-1
Safety Consideration. ........................................................................................................ 1-2
Warranty............................................................................................................................ 1-2
Explanation of Safety Information and Symbols................................................................1-3
Additional symbols for safety information..........................................................................1-3
Standards and Directives................................................................................................... 1-4
Chapter 2 Introduction...................................................................................................................... 2-1
Chapter 3 Unpacking ........................................................................................................................ 3-1
Chapter 4 Installation
Location............................................................................................................................. 4-1
Power Wiring. .................................................................................................................... 4-1
Furnace and Control Console Connection Diagram..........................................................4-2
Furnace Thermocouple Connection- Single and Double Controller. ................................. 4-3
Power Wiring Procedure....................................................................................................4-4
Thermocouple Wiring Installation................................................................................................. 4-5
Chapter 5 Initial Start-Up.................................................................................................................. 5-1
Chapter 6 Operation - UT150 Controller
UP150 Controller Overview...............................................................................................6-2
Single Setpoint Operation.................................................................................................. 6-7
Programming Operation: Entering a Program...................................................................6-8
Usinh the Hold Function .................................................................................................. 6-13
Using the Advance Function............................................................................................6-14
Auto Tuning UP150 Controller.........................................................................................6-15
Temperature Offset Procedure........................................................................................ 6-15
Changing Temperature Scale Between °C and °F..........................................................6-16
Chapter 7 Communication Option
Cable Installation. .............................................................................................................. 7-1
UT150 Communications Setpu Parameters...................................................................... 7-1
Software Installation. .........................................................................................................7-2
Communications Test........................................................................................................ 7-3
Troubleshooting.................................................................................................................7-4
Decimal Point Adjustment..................................................................................................7-4
Addresses for Multiple Controller.......................................................................................7-4
Table of Contents

Table of Contents
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Chapter 8 Excess Temperature Option
Control Display. ................................................................................................................. 8-1
Excess Temperature Option Features............................................................................... 8-1
Exceeded Temperature Duration Timer......................................................................8-1
Peak Exceeded Temperature......................................................................................8-1
Operating Parameters. ...................................................................................................... 8-2
Excess Temperature Setpoint.....................................................................................8-2
Hysteresis.................................................................................................................... 8-2
Excess Temperature Controller Operation........................................................................8-2
Chapter 9 Maintenance
TemperatureController Replacement ................................................................................ 9-1
Replacing the controller..................................................................................................... 9-1
Solid State Relay (SSR) Replacement..............................................................................9-2
Chapter 10 Troubleshooting ........................................................................................................... 10-1
Chapter 11 Replacement Parts. ...................................................................................................... 11-1
Chapter 12 Error Codes................................................................................................................... 12-1
Chapter 13 WEEE Compliance........................................................................................................ 13-1
Chapter 14 Spare Parts and Accessories...................................................................................... 14-1
Chapter 15 Device Log..................................................................................................................... 15-1
Chapter 16 Contact .......................................................................................................................... 16-1

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Figure 1 Furnace and Control Console Connections Diagram....................................................4-1
Figure 2 Furnace Thermocouple Connection-Single and Double Controller...............................4-4
Figure 3 UT150 Control Panel.....................................................................................................6-1
Figure 4 Ramp and Dwell Graph.................................................................................................6-11
Figure 5 Wiring Diagram..............................................................................................................11-3
List of Figures

List of Figures
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Safety Notes
Basic Operating Precautions
These operating instructions describe Control Consoles.
Control Consoles have been manufactured to the latest state of the art and have
been tested thoroughly for flawless functioning prior to shipping. However, the
Control Consoles may present potential hazards, particularly if it is operated by
inadequately trained personnel or if it is not used in accordance with the intended
purpose. Therefore, the following must be observed for the sake of accident
prevention:
• Control Consoles must be operated by adequately trained and authorized
professional personnel.
• Control Consoles must not be operated unless these operating instructions
have been fully read and understood.
• The present operating instructions, applicable safety data sheets, plant
hygiene guidelines and the corresponding technical rules issued by the
operator shall be used to create written procedures targeted at personnel
working with the subject matter device, detailing:
• The decontamination measures to be employed for the Control Consoles
and the accessories used with it,
• The safety precautions to be taken when processing specific agents,
• The measures to be taken in case of accidents.
• Repair work on the Control Consoles must be carried out only by trained and
authorized expert personnel.
• The contents of these operating instructions are subject to change at any time
without further notice.
• Concerning translations into foreign languages, the English version of these
operating instructions is binding.
• Keep these operating instructions close to the Control Consoles so that safety
instructions and important information are always accessible.
• Should you encounter problems that are not detailed adequately in these
operating instructions, please contact Thermo fisher scientific immediately for
your own safety.

Safety Notes
Safety Considerations
1-2 Thermo Scientific
Safety Considerations
Warranty
Thermo Fisher Scientific warrants the operational safety and functions of the
Control Consoles only under the condition that:
• Control Consoles is operated and serviced exclusively in accordance with its
intended purpose and as described in these operating instructions.
• The Control Consoles is not modified.
Do not modify or use equipment in a manner other than expressly
intended. Modification of equipment other than that for which it is
explicitly designed could cause severe injury or death. Any
customer after-market retrofit violates the warranty of the
equipment.
Do not reconfigure the controller(s). Any reconfiguration of the
control instrument(s) could causes inaccurate reading, faulty
instrument values, and may cause the furnace to become
overheated and start on fire, causing personal injury or death,
product and property damage.
Do not modify or disconnect any safety features provided.
Disconnection of the unit safety features could allow the unit to
become overheated and start on fire, causing personal injury or
death, product and property damage.
Do not use components or materials not specifically designed for
this equipment. Failure to comply with this precaution could result
in damage to equipment used or the furnace and may create an
overheat situation. Also, do not use anything other than OEM
exact replacement equipment and parts. Not using OEM
replacement parts could cause faulty. Instrumentation readings,
inoperable equipment, or temperature overshoot. Both situations
may cause personal injury or death, product, and property
damage.
Before using, user shall determine the suitability and integrity of
the product for the intended use and that the unit has not been
altered in any way. Misapplication may compromise the safety of
the end user or the life of the product.

Safety Notes
Explanation of Safety Information and Symbols
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• Only original spare parts and accessories that have been approved by Thermo
Scientific are used (third-party spares without Thermo Fisher Scientific
approval void the limited warranty).
• Inspections and maintenance are performed at the specified intervals.
• An operation verification test is performed after each repair activity.
The warranty is valid from the date of delivery of the Control Consoles to the
customer.
Explanation of Safety Information and Symbols
Safety Notes and Symbols Used Throughout These Operating Instructions.
Additional symbols for safety information
Indicates a hazardous situation which, if not avoided, will result
in death or serious injuries.
Indicates a hazardous situation which, if not avoided, could
result in death or serious injuries.
Indicates a situation which, if not avoided, could result in
damage to equipment or property.
Is used for useful hints and information regarding the application.
Wear safety gloves!
Wear safety goggles!

Safety Notes
Standards and Directives
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Standards and Directives
The Control Consoles complies with the following standards and guidelines:
• Current/Approved Agency standards (Underwriters Laboratory/CSA/CE).
Harmful liquids!
Electrical shock!
Hot surfaces!
Fire hazard!
Explosion hazard!
Suffocation hazard!
Biological hazard!
Contamination hazard!

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Introduction
Thermo Fisher Scientific Unit CC58114 series control consoles are complete
temperature control systems containing a microprocessor-based digital
temperature programmer and featuring an Over Temperature Protection (OTP)
system.
Each console is equipped with a solid state power module, power contactor (for
OTP), panel mounted circuit breaker and polarized thermocouple jack(s).
"B" models also include Over Temperature Control (OTC) by an independent
digital controller.
The consoles are designed to operate Thermo Fisher 1200 °C laboratory box,
tube and crucible furnaces.

Introduction
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Unpacking
Carefully unpack and inspect the unit and all accessories for damage. If you find
any damage, keep the packing materials and immediately report the damage to
the carrier. We will assist you with your claim, if requested. Do not return goods to
Thermo Fisher Scientific without written authorization. When submitting a claim for
shipping damage, request that the carrier inspect the shipping container and
equipment.

Unpacking
3-2 Thermo Scientific

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Installation
Do not exceed the electrical and temperature ratings printed on the dataplate of
the control console.
Location
Keep line voltage variations to a minimum for best control accuracy. Do not locate
unit in areas of wide ambient temperature variation, such as near vents or outdoor
entrances. Allow at least three inches space all round the console, although more
space may be required for ease of maintenance.
Power Wiring
“A” voltage control consoles are designed to operate on 110V or 120V 50/60Hz,
“C” voltage consoles on a 208V or 240V 50/60Hz single phase power source. The
customer is to provide a main power disconnect switch or circuit breaker and
correctly sized power and ground wires according to local electrical codes. The
wiring should correspond with those carrying similar loads built into the console.
Improper operation of the control console could result in
dangerous conditions. To preclude hazard and minimize risk,
follow all instructions and operate within design limits noted on the
dataplate.
For personal safety and trouble-free operation, this unit must be
properly grounded before it is used. Always conform to the
National Electrical Code and Local Codes. Utilize proper
grounding techniques to reduce RFI and EMI for electronic gear.
Do not connect unit to already overloaded power lines; lower
voltage to unit will decrease power to the heating elements.

Installation
Furnace and control console connections Diagram
4-2 Thermo Scientific
Information for sizing fuse, circuit breaker, or power lines appears on the control
console dataplate. Fuse protection must never exceed 125% of console's current
rating.
Wire rated at 50 °C minimum is suggested to be used for the connections between
the console and the power supply.
Furnace and control console connections Diagram
(Refer to Figure1. Furnace and Control Console Connections Diagram).
Some Thermo Fisher Scientific furnaces utilize a separate cabinet that houses the
temperature controls. This document is an overview of this design.
Typically, the owner is responsible to arrange for a trained electrician to make the
electrical connections to the control console from the building's electrical supply,
and connections between the control console and the furnace.
The connecting electrical wire materials are provided by the owner or electrician.
Some furnaces recommend a high-temperature insulation on the connecting
wires. These can be purchased locally or from the factory parts department.
Local, state or national electrical codes should always be followed when this
installation is made.
Some furnace designs have 3 pairs of voltage wires plus one earth-ground
connection between the control console and furnace.
This diagram illustrates the simplest style with one pair of voltage wires and one
earth-ground wire connection.
Connect the console to the proper power source. Failure to use
the specified voltage can result in damage to the unit.

Installation
Furnace Thermocouple Connections - Single and Double Controllers
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Figure 1. Furnace and Control Console Connections Diagram
* Thermocouple (temperature sensor) connection wires about 8 feet long are
already installed on the furnace, and include a plug to make the connection to the
control console.
Further concerns and questions may be forwarded to the factory service
Department at 1- 800- 438- 4851, or sales Department at 1- 800- 252-7100.
Furnace Thermocouple Connections - Single and Double
Controllers
Many of the Thermo Fisher Scientific furnaces operate with separate control
consoles.
These control consoles receive their electrical supply power from the building and
switch this power to the furnace heaters as needed to maintain a selected
temperature setpoint.
A feature in some control consoles is a second controller which operates as a high
temperature limit device, intending to turn of the electrical power to the heaters if
the measured temperature exceeds a selected threshold.
This High Temperature Limit circuitry requires a second temperature measuring
device, known as a Thermocouple. The second thermocouple is usually
incorporated into the furnace with evidence of two small wires exiting the furnace
cabinet, each with a two-pronged plug. These plugs connect to two receptacles on
the rear of the control console.
Control consoles with a single temperature controller will need only one
thermocouple from the furnace and have only one thermocouple receptacle on the
rear.

Installation
Power Wiring Procedure
4-4 Thermo Scientific
See these illustrations for additional information. If you have questions about this
furnace and control console arrange, please contact Technical Support.
Figure 2. Furnace Thermocouple Connection - Single and Double Controller
Power Wiring Procedure
Remove both console side panels by undoing the appropriate screws. In the back
panel, push out the two lower plastic hole plugs from inside the plastic bushing. If
hard wiring is desired the bushings may be removed and the holes used to mount
a standard 1/2" electrical conduit connector.
Insert the power and ground wires through one of the bushings. Connect the black
wire to terminal L1, the white wire to terminal L2, and the green wire to the ground
bar. The second bushing is used for the wiring to the furnace.
These control consoles can be used in conjunction with a large number of different
furnaces. The internal connections must be made according to the wiring diagram
relating to your particular furnace.
Check that all electrical connections are secure before replacing the console side
panels.
Disconnect console from main power before attempting any
maintenance.

Installation
Thermocouple Wiring Installation
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Thermocouple Wiring Installation
Insert the thermocouple plug into the thermocouple jack on the console rear panel.

Installation
Thermocouple Wiring Installation
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