Thomas&Betts BPLT14BSCR User manual

TA02495 C page 1 of 8
IMPORTANT: Read and understand all of the instructions and safety
information in this manual before operating or servicing this tool.
Battery Operated
Hydraulic Crimping Tool
Catalog Number: BPLT14BSCR
1.0 General Information ..................................................................................2
1.1 Battery Operated Hydraulic Crimping Tool..................................................2
1.2 General Characteristics ............................................................................... 2
1.3 Acoustic Noise.............................................................................................2
1.4 Risk Due to Vibration ...................................................................................2
1.5 Overall View .................................................................................................2
2.0 Instruction for use ....................................................................... 3
2.1 Preparation ..................................................................................................3
2.2 Die Advancement.........................................................................................3
2.3 Compression................................................................................................3
2.4 Release of Dies ............................................................................................ 3
2.5 Die Replacement .........................................................................................3
2.6 External Power Source ................................................................................ 3
3.0 Batteries ....................................................................................... 4
3.1 Battery Status & Replacement.....................................................................4
3.2 Battery Charger............................................................................................4
3.3 Battery Use ..................................................................................................4
4.0 Maintenance ................................................................................ 4
4.1 Cleaning....................................................................................................... 4
4.2 Storage ........................................................................................................4
4.3 Adding Oil .................................................................................................... 4
5.0 Parts List for Type 2 ........................................................................ 5
6.0 Parts List for Older Models............................................................... 6
Table of Contents

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5 6 7 81 2 4 4
Ni-MH
3
16
17
18
15
19
22
25
04

1.0 GENERAL INFORMATION
BATTERY OPERATED
HYDRAULIC CRIMPING TOOL
The “BPLT14BSCR” hydraulic tool is powered by a 14.4V Ni-MH
battery. It is a balanced tool for optimum control, quiet in operation
with very little vibration, with lightweight construction enabling the
operator to hold the tool in one hand and to position the cable
with the other hand. The operation buttons (operating/release)
are mechanically interlocked, the former is integrated into the
latter, so that accidental operation is prevented. A microprocessor
controls the tool operation and automatically cuts out the motor on
completion of the crimping operation, saving energy and extending
battery life. The residual battery capacity level is automatically
displayed after every cycle.
Catalog Number “BPLT14BSCR” includes the following:
–Basic tool complete with battery and shoulder strap
– Spare battery
– Battery charger
– Plastic carrying case
GENERAL CHARACTERISTIC
Head: “C” shaped with large jaw opening, see Figure 4 (*).
Application range: suitable for installing electric compression
connectors (lugs and splices) on conductors up to ....900 MCM
Crimping Force: .................................................................. 14 ton
Rated operating pressure: ........................... 700 bar (10,000 psi)
Dimensions: length............................................................18.9”
width ...............................................................3.9”
height...............................................................10”
Weight (with battery):.......................................................... 19.6 lb
Motor - direct current: ......................................................... 14.4 V
Battery:..................................................... 14.4 V − 3.0 Ah Ni-MH
External Supply:.................................................12 V − 14.4 V DC
Recommended Oil:..................... AGIP ARNICA 32 or equivalent
Operating Speed: The tool has a twin speed pump that
automatically switches from a rapid advancing speed of the ram,
to a slower, more powerful crimping speed, as needed.
Safety: The tool is provided with a maximum pressure relief valve.
ACOUSTIC NOISE
(Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)
−
The weighted continuous acoustic pressure level equivalent
A at the work place LPA is equal to ..................72,4 dB (A)
−
The maximum value of the weighted acoustic displacement
pressure C at the work place LpCPeak is ..........< 130 dB (C)
− The acoustic power level emitted by the machine
LWA is equal to.................................................. 83,1 dB (A)
(Directive 2006/42/EC, annexe 1, point 2.2.1.1)
Test carried out in compliance with the indications
contained in UNI ENV 25349 and UNI EN 28662 part 1st
Standards, and under operating conditions much more
severe than those normally found, certify that the weighted
root mean square in frequency of the acceleration
the upper limbs are exposed to for each biodynamic
references axis does not exceed 2.5 m/sec
2
.
RISK DUE TO VIBRATION
OVERALL VIEW
FIGURE 1
Operating
Button
Pressure
Relief Button
Head
Rotates 180°
External
Power
Port
Battery
Battery Capacity
Display
1. BEFORE USING THE TOOL, CAREFULLY READ INSTRUCTIONS IN
THIS MANUAL.
2. WHEN OPERATING THE TOOL, NEVER PLACE HANDS OR OTHER
BODY PARTS BETWEEN THE CRIMPING DIES.
3. DO NOT USE IN WATER OR IN THE RAIN.
4. DO NOT OPERATE WHEN DIES ARE NOT IN PLACE.
5. DO NOT SHORT THE BATTERIES.
6. ALWAYS RECYCLE THE BATTERIES.
7. DO NOT DISCARD BATTERIES INTO DOMESTIC REFUSE OR WASTE
DISPOSAL.
8. RISK OF ELECTRICAL SHOCK. DO NOT USE ON ENERGIZED LINES.
WARNING
1.4
1.5
1.1
1.2
1.3

TA02495 C page 3 of 8
~ 8 ÷ 10 mm
(0.3 - 0.4 in.)
09
10
05
14
12
04 91
90
23
22
19
92

93
WARNING
DO NOT ATTEMPT TO TURN THE HEAD IF THE
HYDRAULIC CIRCUIT IS PRESSURISED.
DANGER
DO NOT USE THIS TOOL ON OR NEAR ENERGIZED
CONDUCTORS WITHOUT PROPER PERSONAL
PROTECTIVE EQUIPMENT. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN SEVERE INJURY OR DEATH.
− Operate push-button (17) housed inside the pressure release
button (16) to activate the motor-pump for the advancement
of the lower die. To halt the advancement, release the push
button (17) and the motor (24) will cut out.
The tool can operate from an external power supply (min. 20A)
using the integral socket (23). Using the special connection cable
type BPLT13970DC, supplied as an optional accessory, proceed
as follows: (Refer to Figure 3)
− Make sure the feed voltage is between 12 and 14,4 Volt DC.
− Connect the end with the spring grips to the external supply
making sure to comply with the polarity: the red grips to the
positive pole (+), the black to the negative pole (-).
− Remove the cap (22) and connect the other end of the
connection cable (93) to the socket (23) of the tool; tighten the
connector (92) by turning the ring nut clockwise until it locks.
− When the work is nished, disconnect the connection cable
(93) and replace the protective cap (22).
Should the poles be accidentally reversed, the tool will not be
damaged but will operate using only the integral battery (19). To
correct, reverse the polarity of the grips.
− By keeping push-button (17) pressed down, the motor
continues to operate and the ram (14) will move forward until
the two dies touch.
− Continue operating until the motor stops automatically.
− Press the pressure release button (16) to retract the ram and
open the dies.
To replace dies proceed as follows: (Refer to Figure 2)
− Upper die (91)
Take the die off its guide by pushing the die/head release pin (09).
− Insert replacement die until secured by the die retaining pin (05).
− Lower die (90)
Take the die off its guide by pushing the die/ram release pin (12).
− Insert replacement die until secured by the die ram retaining pin
(10). To facilitate this operation an advancement of the ram by
8-10 mm (0.3 - 0.4 in.) is suggested.
Make sure the dies are exactly positioned on desired crimp point,
otherwise re-open dies following instructions as per 2.4 and
reposition the connector.
DIE ADVANCEMENT EXTERNAL POWER SOURCE
COMPRESSION
RELEASE OF DIES
DIE REPLACEMENT
WARNING
Never place the tool under pressure without inserting the
dies, this could cause damage to the head and the ram.
WARNING
When operating using power supply from an external source,
never short circuit the metal contacts inside the battery
housing. We advise leaving the battery (19) in its housing. It
will supply power in parallel with the external source.
2.0 INSTRUCTION FOR USE
The tool can be easily carried using either the handle or shoulder strap (01) attached to
rings (15 and 18).
With the tool at rest, prepare the tool as follows: (see Figure 2)
− Select the appropriate die set for the connector.
− Insert the die (91) in the upper seat of the tool head (04) until it is locked by die/head
retaining pin (05). To ease the die insertion, keep die/head release pin (09) depressed.
− Operate the tool (see step 2.2) to advance the ram (14) 8-10 mm (0.3 - 0.4 in.) and
insert the die (90) into the seat on the ram until it is locked by die/ram retaining pin (10).
To ease this operation, keep die/ram release pin (12) depressed.
− Insert the conductor in the connector.
− Position the connector between the dies and ensure the
correct location of the crimp.
− For ease of operation, the tool head can rotate through 180°.
PREPARATION
FIGURE 2
FIGURE 3
12V ÷ 14.4V DC
2.1
2.2 2.6
2.3
2.4
2.5

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%
3.0 BATTERIES
Carefully follow the instructions in the battery charger manual.
In order to use the batteries correctly, please follow
these rules:
− Use the battery until the automatic residual energy
display still has 1-2 LEDs showing. This means the
battery is almost completely discharged and no loss in
the life of the battery has been caused.
− Be particularly careful when charging the new battery
the rst 2-3 times in order to be certain of maximizing
the available energy level.
− Allow the battery to cool down to ambient temperature
prior to recharging.
− Rest the battery charger for at least 15 minutes between
charges.
Should it be required, top up the oil as follows (Refer to
Figure. 4, page 5):
− Remove the battery (19), place the tool in a vertical
position and remove the ller cap (20) located inside
the battery housing, ll the reservoir (21) to the top, and
replace the ller cap (20).
− Always use clean recommended oil, see step 1.2 on
page 2.
− Do not use old or recycled oil.
− Do not use hydraulic brake fluid.
IMPORTANT: Ensure that disposal of used oil is in
accordance with current legislation.
− Dust, sand and dirt are a danger for any hydraulic device.
− Every day, after use, the tool must be wiped with a clean
cloth, taking care to remove any residue, especially close
to pivots and moveable parts. Protect the tool from rain
and moisture. Water will damage the tool and battery.
− To prevent damage, when not in use, the tool should be
stored and transported in the plastic case.
• The case is suitable for storing the tool and its
accessories.
•
Case Dimensions: 542x412x197 mm (21.3x16.2x7.7 in.)
and weight 3,2 kg (7 lbs).
BATTERY CHARGER
BATTERY USE
ADDING OIL
CLEANING
STORAGE
This tool is supplied with batteries completely discharged; before use, fully charge the batteries using the charger supplied.
The tool is robust, completely sealed and requires very little daily maintenance. Compliance with the following points should help
to maintain the optimum performance of the tool:
4.0 MAINTENANCE
Refer to Figure 1 and 4, pages 2 and 5
After releasing the operating push-button, the residual
battery display (25) automatically indicates the residual
battery capacity for 5 seconds. The number of LED’s
illuminated indicates the residual capacity:
8 LED’s illuminated: Fully Charged
4 LED’s illuminated: 50% Capacity
1 LED illuminated: Minimum Charge
When replacing the battery, press the two points marked
with the word “PUSH” at the same time, remove the battery
from its housing and insert the new one.
BATTERY STATUS & REPLACEMENT
3.1 3.3
3.2
4.1 4.3
4.2

TA02495 C page 5 of 8
See Figure 4 for complete tool assembly.
6000354 01 WRIST STRAP 1
1
6900211 02 M5X10 SCREW
6100035 03 KEY 1
1
1
1
6370234 04 COMPLETE “C” HEAD
6620440 05 DIE HEAD RETAINER PIN
6340540 06 M10X8 GRUB SCREW
6522006 07 SPRING 1
6760160 08
ø 3x28 ELASTIC PIN 1
1
1
6620460 09 DIE HEAD RELEASE PIN
6620320 10 DIE RAM RETAINER PIN
6760040 11
ø 3x8 ELASTIC PIN 1
1
6620445 12 DIE RAM RELEASE PIN
6522006 13 SPRING 1
1
1
1
1
1
1
1
1
1
1
1
1
1
6620312 14 COMPLETE RAM 1
DESCRIPTIONCode N° Item Qty DESCRIPTION
Code N° Item Qty
6040427 15 STRAP ANCHOR RING
6000383 16 PRESSURE RELEASE BUTTON
6000236 17 OPERATING PUSH-BUTTON
6040427 18 STRAP ANCHOR RING
8502001 19
14,4V - 3,0Ah - Ni-MH BATTERY
6800040 20 RESERVOIR CAP
6720075 21 OIL RESERVOIR
6000411 22 SOCKET CAP
– 23 SOCKET
6000310 24 MOTOR
6232243 25 (TG 0443) LABEL
6232374 26 (TA 02496) TOOL LABEL
6232006 28 (TG 0356) WARNING LABEL
A
A
20
23
18
19
21
22
24
26
28
02
15
16
17
25
03
11
09
10
12
04
05
06
07
14
08
A-A
13
01
*1.65
FIGURE 4
The warranty is void if parts used are not original Thomas & Betts parts.
When ordering spare parts always specify the following:
− Code Number of Item
− Name of Item
− Type of Tool
− Tool Serial Number
5.0 PARTS LIST for Type 2

6040427 15 STRAP ANCHOR RING 1
6000383 16 PRESSURE RELEASE BUTTON 1
6000236 17 OPERATING PUSH-BUTTON 1
6040427 18 STRAP ANCHOR RING 1
8502001 19 14,4V - 3,0Ah - Ni-MH BATTERY 1
6800040 20 RESERVOIR CAP 1
6720075 21 OIL RESERVOIR 1
6000411 22 SOCKET CAP 1
- 23 SOCKET 1
6000310 24 MOTOR 1
6232243 25 (TG. 0443) LABEL 1
- 26 (TA02496) TOOL LABEL 1
6232006 28 (TG. 0356) WARNING LABEL 1
6000354 01 WRIST STRAP 1
6900022 02 M3X8 SCREW 1
6100038 03 KEY 1
6370217 04 "C" HEAD 1
6620440 05 DIE HEAD RETAINING PIN 1
6340540 06 M10X8 GRUB SCREW 1
6522006 07 SPRING 1
6760160 08 Ø 3X28 ELASTIC PIN 1
6620460 09 DIE HEAD RELEASE PIN 1
6620320 10 DIE RAM RETAINER PIN 1
6760040 11 Ø 3X8 ELASTIC PIN 1
6620445 12 DIE RAM RELEASE PIN 1
6522006 13 SPRING 1
6620316 14 RAM 1
DESCRIPTIONCode Nº Item Qty
DESCRIPTIONCode Nº Item Qty
The warranty is void if parts used are not original Thomas & Betts parts.
When ordering spare parts always specify the following:
− Code Number of Item
− Name of Item
− Type of Tool
− Tool Serial Number
See Figure 5 for complete tool assembly.
TA02495 C page 6 of 8
20
23
18
19
21
22
24
26
28
01
02
09
03
04
05
06
07
10 1311
15
16
17
25
A
A
A-A
12 14
08
1.65 "
(*)
42 mm
FIGURE 5
6.0 PARTS LIST for Older Models

TA02495 C page 7 of 8
NOTES:

TA02495 C page 8 of 8
Thomas & Betts Corporation
Memphis, Tennessee
Website: www.tnb.com
© 2012 Thomas & Betts Corporation. All Rights Reserved.
In case of a breakdown, contact the Thomas & Betts Tool Service Center at 1-800-284-TOOL (8665).
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to
determine the suitability of this product for its intended use. Thomas & Betts manufactures its goods and tools in a manner
to be free of defects. Should any defect occur in its goods within two (2) years (or tools within time stated on warranty card) of
date of purchase, Thomas & Betts, upon prompt notication, will at its option, exchange or repair the goods or tools or refund
the purchase price. Proof of purchase required.
Limitations and Exclusions: THIS WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS AND EXPRESSED AND
IMPLIED WARRANTIES (INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE),
AND UNDER NO CIRCUMSTANCES SHALL THOMAS & BETTS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES OR LOSSES OF ANY KIND.