Thomas&Betts Comfort Crimp ERG2002 User manual

Figure 1
1.1
*See Gaging
Table on
Page 2
IMPORTANT: Read and understand all of the instructions and safety information in this
manual before operating or servicing this tool .
COMFORT CRIMP®
ERG2002, ERG2004 and ERG2005
SHURE STAKE®TOOL
CALIBRATION VERIFICATION
TA01226 B Page 1 of 2
WARNING
HANDLES ARE NON-INSULATING.
DO NOT CRIMP ON HOT ENERGIZED WIRES.
1.0 INSTRUCTIONS FOR USE
To release the SHURE STAKE®
mechanism, push up on the
release bar until the ratchet teeth
are disengaged.
SHURE STAKE®Mechanism
Figure 2
1.2 Maintenance
1. Remove dust, moisture, and other contaminants
with a clean brush or a soft, lint-free cloth.
2. DO NOT use on objects that could damage the tool.
3. Make certain all pins, pivot points, and bearing
surfaces are protected with a THIN coat of any good
SAE No. 20 motor oil. DO NOT oil excessively.
4. Keep handles closed when not in use to prevent
objects from becoming lodged in the crimping dies.
5. Store tool in a cool, dry area.
SHURE STAKE®Mechanism Check
1. Squeeze handles until jaws are fully closed but
before SHURE STAKE®mechanism releases.
2. Apply a force gradually at 1-1/2” from end of handles
until SHURE STAKE®mechanism relases, see Figure
2.
3. The force required to release the SHURE STAKE®
mechanism should be 20 lbs. min - 34 lbs. max. for
ERG2002, ERG 2004; 27 lbs. min. - 36 lbs. max. for
ERG2005.
1.3
1-1/2
WARNING
KEEP ALL BODY PARTS AWAY FROM
DIE NEST DURING GAGING OR
CRIMPING PROCEDURE.
In the event the SHURE STAKE®MECHANISM must be released, please see Figure 2.

TA01226 B Page 2 of 2© 2008 Thomas & Betts. All Rights Reserved.
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product
for the user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated
on the enclosed warranty card. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or
refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER
WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF
REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Thomas & Betts Corporation
Memphis, Tennessee
www.tnb.com
For parts, service, repair and
calibration, contact the Thomas & Betts
Tool Service Center at 1-800-284-TOOL (8665).
2.0 GAGING VERIFICATION
2.1
Tool must be free of cracks, sharp edges and
any other obvious imperfections that may affect
performance of the tool. Nest area must be free of
burrs, dents or scratches.
Visual Inspection 2.2
1. Wipe die nest before gaging.
2. Swing locator away from nest. (Gages are to be
inserted on this side.)
3. Close handles until SHURE STAKE®mechanism just
trips.
4. Using gage pins, insure that each nest meets the
gaging requirements as specified, see gaging
requirements table.
Gaging Procedure
NOTE: Calibration verification procedure should be performed whenever damage or suspected damage
has occurred or as often as operation conditions warrant.
ERG 2002 GAGING REQUIREMENTS
NEST GAGING
MIN. - MAX.
Wire Size
AWG
A .062 - .067 #22 - #18
B .084 - .089 #16 - #14
C .110 - .115 #12 - #10
ERG 2004 GAGING REQUIREMENTS
NEST GAGING
MIN. - MAX.
Wire Size
AWG
A,B .062 - .067 #22 - #18
C .112 - .117 #12 - #10
ERG 2005 GAGING REQUIREMENTS
NEST GAGING
MIN. - MAX.
Wire Size
AWG
B .083 - .089 #16 - #14
C .118 - .124 #12 - #10
D,E .176 - .181 #8 - #6
TABLE 1 TABLE 2
TABLE 3
NOTICE: If tool fails any of the above tests, do not attempt repair or adjustment. Call nearest T&B tool service center to arrange for repair service. Any change,
modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the
customer shall, therefore, assume all liabilty for any damage or injury caused by said changed, modified or altered tool or improper usage or such tool.