ThorWorks Industries SealMaster 300 Series User manual

S:\Engineering\13-Operator Manuals\Current\HEATED_ASPHALT_DIST_V2.1_JUNE2019.docx
HEATED ASPHALT DISTRIBUTOR
Owner’s Manual
Version 2.1
Issue Date: June 2019
Effective Date: January 2018
Version
Date
Changes
Approval
1.0
Original Issue
2.0
4/19
New Format and Updates
DS
2.1
6/19
Updated Wiring Diagrams
EK

Table of Contents
CORRESPONDENCE ..........................................................................................................................................................................................................2
SealMaster® LIMITED WARRANTY .................................................................................................................................................................................. 3
SAFETY PRECAUTIONS AND CAUTIONS ........................................................................................................................................................................... 4
PRECAUTIONS .............................................................................................................................................................................................................. 4
CAUTIONS .................................................................................................................................................................................................................... 4
FIRST AID...................................................................................................................................................................................................................... 5
OPERATING INSTRUCTIONS.............................................................................................................................................................................................6
HEATING THE MATERIAL -1 .........................................................................................................................................................................................6
STARTING THE ENGINE ................................................................................................................................................................................................8
PUMPING MATERIAL - 2 .............................................................................................................................................................................................. 9
SPRAY BAR - 3 ............................................................................................................................................................................................................ 11
DIESEL FLUSH - 4 ........................................................................................................................................................................................................ 13
MAINTENANCE TIPS - 5.............................................................................................................................................................................................. 13
OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE .................................................................................................................................................. 15
HEATING THE MATERIAL - 1....................................................................................................................................................................................... 15
CHECKLIST.................................................................................................................................................................................................................. 17
BEFORE STARTING THE ENGINE.................................................................................................................................................................................17
STARTING THE ENGINE .............................................................................................................................................................................................. 18
PUMPING MATERIAL - 2 ............................................................................................................................................................................................ 19
SPRAY BAR - 3 ............................................................................................................................................................................................................ 21
DIESEL FLUSH - 4 ........................................................................................................................................................................................................ 23
MAINTENANCE TIPS - 5.............................................................................................................................................................................................. 23
PARTS LIST ................................................................................................................................................................................................................. 25
HEATED TACK TANK MACHINE MAINTENANCE ............................................................................................................................................................27
MAINTENANCE SCHEDULE......................................................................................................................................................................................... 27
TROUBLESHOOTING GUIDE ....................................................................................................................................................................................... 28
WIRING DIAGRAMS ....................................................................................................................................................................................................... 29
ELECTRIC BRAKES AND RUNNING LIGHTS.................................................................................................................................................................. 29
TANK CAPACITY CHART.................................................................................................................................................................................................. 30
MATERIAL DEPTH AND GALLON VOLUME ................................................................................................................................................................. 30
ROPER 1-1/4” PUMP ...................................................................................................................................................................................................... 31
PARTS LIST ................................................................................................................................................................................................................. 31
PUMP DIAGRAM ........................................................................................................................................................................................................ 32
ROPER 2” PUMP.............................................................................................................................................................................................................33
PARTS LIST ................................................................................................................................................................................................................. 33
PUMP DIAGRAM ........................................................................................................................................................................................................ 34

2
`ThorWorks Industries, Inc.
Purchased by __________________________ Model NO. _______________________ Company Name _______________________ Serial NO. _______________________ Address ________________________________ Acceptance Date ________________ City _____________ State______ Zip _______
CORRESPONDENCE
All Correspondence regarding this equipment, as well as general correspondence should be addressed to:
ThorWorks Industries, Inc.
PO Box 2277
Sandusky, OH 44870
In referring to the equipment, kindly state the Model Number, Serial Number and any part number involved
`

3
SealMaster® LIMITED WARRANTY
SealMaster warrants that its products are of quality material and workmanship. SealMaster agrees to replace,
within a period of one (1) year from date of delivery, or at its option, repair, without charge, any part of their
manufacture which proved defective. The repair or replacement will be free of charge F.O.B. Sandusky, Ohio,
proving the damaged part or parts are returned, freight prepaid, to SealMaster and investigation show such
repair or replacement is made necessary by an inherent defect of material or workmanship.
It is hereby understood that engines, motors, pumps, or other components purchased by SealMaster for use
on its equipment are not warranted by SealMaster and are sold only with the standard warranty of the
manufacturer of that component.
SealMaster will make no allowances for repairs or alterations completed by outside sources unless
authorization is in writing and approved by an authorized SealMaster representative.
Any claims for defective material or workmanship must be made prior to the expiration of thirty (30) days
from the date failure occurs, and in all cases prior to the expiration of the warranty period of one (1) year. It is
the intent of this paragraph to limit SealMaster’s liability solely to the cost of replacement parts, F.O.B.
factory, or at the option of SealMaster to repair of the defective part or parts. No allowances for damages, lost
time, or any other claim will be recognized.
This warranty is null and void if other than genuine SealMaster parts are used.
SealMaster is constantly striving to improve their products. Changes in design and improvement will be made
whenever the manufacturer believes the efficiency of the product will be improved, without incurring any
obligation to incorporate such improvements in any machines which have been shipped or are in service.
In an effort to continue to improve product quality, SealMaster reserves the right to change specifications
without notice.
Any modification or alteration of this machine without prior approval of the manufacturer may void this
warranty.