Thrane&Thrane SAILOR 900 VSAT System Instruction Manual

INSTALLATION & USER MANUAL
SAILOR 900 VSAT System

SAILOR 900 VSAT
Installation and user manual
Document number: 98-133400-F
Release date: 25 February 2013
SAILOR900IM.book Page i Monday, February 25, 2013 11:02 AM

ii 98-133400-F
Disclaimer
Any responsibility or liability for loss or damage in connection with the use of this product and the
accompanying documentation is disclaimed by Thrane & Thrane. The information in this manual is
provided for information purposes only, is subject to change without notice and may contain errors or
inaccuracies. Manuals issued by Thrane & Thrane are periodically revised and updated. Anyone relying on
this information should acquire the most current version e.g. from cobham.com/satcom or from the
distributor.Thrane & Thrane is not responsible for the content or accuracy of any translations or
reproductions, in whole or in part, of this manual from any other source.
Thrane & Thrane A/S trading as Cobham SATCOM.
Copyright © 2013 Thrane & Thrane A/S. All rights reserved.
Trademark acknowledgements
•Thrane & Thrane is a registered trademark of Thrane & Thrane A/S in the European Union and the
United States.
•SAILOR is a registered trademark of Thrane & Thrane A/S in the European Union and the United
States.
•Windows is a registered trademark of Microsoft Corporation in the United States and other
countries.
• Other product and company names mentioned in this manual may be trademarks or trade names of
their respective owners.
GPL notification
The software included in this product contains copyrighted software that is licensed under the GPL/LGPL.
The verbatim licenses can be found online at:
http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
http://www.gnu.org/licenses/old-licenses/lgpl-2.1.html
You may obtain the complete corresponding source code from us for a period of three years after our last
shipment of this product, which will be no earlier than 2021, by sending a money order or check for DKK
50 to:
SW Technology/GPL Compliance,
Cobham SATCOM,
Lundtoftegaardsvej 93D
2800 Lyngby
DENMARK
Please write "source for product SAILOR 900 VSAT" in the memo line of your payment.
You may also find a copy of the source at http://www.thrane.com/foss.
This offer is valid to anyone in receipt of this information.
SAILOR900IM.book Page ii Monday, February 25, 2013 11:02 AM

98-133400-F iii
Safety summary
The following general safety precautions must be observed during all phases of operation,
service and repair of this equipment. Failure to comply with these precautions or with specific
warnings elsewhere in this manual violates safety standards of design, manufacture and
intended use of the equipment. Cobham SATCOM assumes no liability for the customer's
failure to comply with these requirements.
Microwave radiation hazards
During transmission the Above Deck Unit (antenna) in this
system radiates Microwave Power.This radiation may be
hazardous to humans close to the Above Deck Unit. During
transmission, make sure that nobody gets closer than the
recommended minimum safety distance.
The minimum safety distance to the Above Deck Unit
reflector on the focal line is 30 m, based on a radiation level
of 10 W/m2. No hazard exists >25° below the Above Deck Unit’s mounting plane. Refer to the
drawing below.
No-transmit zones
In order to protect personnel no-transmit zones can be programmed. For further information
see Blocking zones — azimuth and elevation on page 3-5.
Distance to other equipment
Do not move the Above Deck Unit closer to radars than the minimum safe distance specified in
section Interference on page 3-13 — it may cause damage to the Above Deck Unit.
Compass Safe Distance:
SAILOR 900 VSAT antenna or ADU (Above Deck Unit): min. 130 cm (IEC 945).
SAILOR 900 VSAT ACU (Antenna Control Unit): min. 10 cm (IEC 945)
MICROWAVE RADIATION
No personnel within safety distance
Safety distance:
30 m, 10 W/m2
SAILOR900IM.book Page iii Monday, February 25, 2013 11:02 AM

iv 98-133400-F
Service
User access to the interior of the ACU is prohibited. Only a technician authorized by Cobham
SATCOM may perform service - failure to comply with this rule will void the warranty. Access to
the interior of the Above Deck Unit is allowed. Replacement of certain modules and general
service may only be performed by a technician authorized by Cobham SATCOM.
Grounding, cables and connections
To minimize shock hazard and to protect against lightning, the equipment chassis and cabinet
must be connected to an electrical ground. The ACU must be grounded to the ship. For further
grounding information refer to the Installation manual.
Do not extend the cables beyond the lengths specified for the equipment. The cable between
the ACU and Above Deck Unit can be extended if it complies with the specified data
concerning cable losses etc.
Rx and Tx cables for the SAILOR 900 VSAT system are shielded and should not be affected by
magnetic fields. However, try to avoid running cables parallel to high power and AC/RF wiring as
it might cause malfunction of the equipment.
Power supply
The voltage range for the SAILOR 900 VSAT is 20 — 32 VDC. Note that the Above Deck Unit is
powered by the ACU.
If a 24 VDC power bus is not available, an external 115/230 VAC to 28 VDC power supply can
be used, for example a SAILOR 6080 Power Supply.
Do not operate in an explosive atmosphere
Do not operate the equipment in the presence of flammable gases or fumes. Operation of any
electrical equipment in such an environment constitutes a definite safety hazard.
Keep away from live circuits
Operating personnel must not remove equipment covers. Component replacement and internal
adjustment must be made by qualified maintenance personnel. Do not replace components
with the power cable connected. Under certain conditions, dangerous voltages may exist even
with the power cable removed. To avoid injuries, always disconnect power and discharge
circuits before touching them.
Failure to comply with the rules above will void the warranty!
SAILOR900IM.book Page iv Monday, February 25, 2013 11:02 AM

98-133400-F v
If needed to turn the Polarisation Unit manually, remove the connector (1) marked M of the
Polarisation Motor Module (2).
VSAT restrictions
CAUTION! Do not manually turn the Polarisation Unit of the antenna, it
may cause damage to the antenna.
Note There are restrictions in use of the frequency band 13.75 to 14 GHz in the
following countries:
• Belgium
• Hungary
• Latvia
• Malta
• Slovakia
Contact VSAT modem provider for local setups.
(1)
(2)
Remove
M
SAILOR900IM.book Page v Monday, February 25, 2013 11:02 AM

vi 98-133400-F
Record of Revisions
Rev. Description Release Date Initials
A Original document 26 September 2011 UFO
B Sections added: 6.3.6, 6.3.7, 6.3.8, 9.4, Appendix B, Appendix C. -
Sections edited: 1.2, 3.1.1, 3.2.6 (p. 3-10) 3.6.1, 4.1.7, 6.2.2, 6.3,
9.1.1. Figures added: 6-3, A-1, A-2.
Figures edited: 2-4, 2-5, 6-4, 6-5, 6-6, 6-7, 6-14, 8-1, 9-10, 9-11.
Tables have been edited: 2-1, 2-2, 6-5.
8 November 2011 UFO
C Sections added: p.v (VSAT restrictions), 1.3, 3.32, App. D.
Sections edited: 4.1.8, 4.1.10, 6.2.1, 6.2.2, 6.3.3, 6.3.4, 6.3.5,
6.3.6, 6.3.10.
Figures edited: 2-4, 6-8, 6-9, 6-11, 6-17, 9-5, 9-10.
Tables added: 6-5, 6-6.
Tables edited: 6-3, 6-9, F-1, F-2
13 January 2012 UFO
D Sections added: 6.2.3, App. D, App. H.
Sections edited: p. v, 1.2, 1.3, 2.1.1, 4.1.8, 6.2.1, 6.3.10, 9.5.
Figures added: 6-15.
Figures edited: 4-5, 6-3, 6-5, 6-8, 6-9, 6-10, 6-25, 6-31, 8-1, 8-2,
9-4, 9-5.
Tables added: A-5, A-6.
Tables edited: 4.1, 6-8, 6-13, 7-2, E-1, G-1, G-2.
11 June 2012 UFO
E Sections added: 3.7, 4.2.4, 4.2.5, 6.3.9, 6.5, C.5, D.2.2, D.2.3, F.7
Sections edited: 2.1, 3.1.1, 3.1.3, 3.3.3, 5.4, 6.2.1, 6.2.2, 6.3.5,
6.4.1, 9.2.2, C.1.3, F.2.1, F.3.2
Figures added: 3.22, 6-17, A-4, C-13
Figures edited: 6-9, 6-16, 6-21, 8-1
Tables added: 6-10
Tables edited: 2-2, 4-4, 6-9, 6-11, 7-2, A-4, C-4, E-1, G-1, G-2
31 October 2012 UFO
F Sections added: 6.2.3, 8.2.2, A.1.5, C.1.4, C.3.2, C.4.3, C.5.3, C-6,
H.2
Sections edited: ii,1.3, 6.2.1., 6.2.2, 6.3.1, 6.3.4, 6.5, C.1.3
Figures added: 6-6, 6-12, 8-3, 8-4, 8-5, 8-6
Figures edited: 3-26, 6-2, 6-3, 6-4, 6-11, 6-14, 6-16, 6-26, 8-10,
C-9, C-10
Tables have been added: 6-8
Tables have been edited: 2-1, 2-2, 3-8, 6-2, 6-6, A-6
25 February 2013 UFO
SAILOR900IM.book Page vi Monday, February 25, 2013 11:02 AM

98-133400-F ix
Table of Contents
Chapter 1 About this manual
1.1 Intended readers .............................................................................1-1
1.2 Manual overview .............................................................................1-1
1.3 Software version .............................................................................. 1-1
1.4 Typography ..................................................................................... 1-2
1.5 Precautions ..................................................................................... 1-2
Chapter 2 Introduction
2.1 SAILOR 900 VSAT system .............................................................. 2-1
2.1.1 Above Deck Unit (ADU) ...................................................................................................2-2
2.1.2 Antenna Control Unit (ACU) ..........................................................................................2-5
2.1.3 VSAT Modem Unit (VMU) ..............................................................................................2-7
2.1.4 Satellite type approvals ....................................................................................................2-7
2.1.5 Power supply (optional) ...................................................................................................2-7
2.1.6 Service activation ................................................................................................................2-7
2.2 Part numbers and options .............................................................2-8
2.2.1 Applicable Thrane & Thrane model and part numbers .....................................2-8
2.2.2 Options for SAILOR 900 VSAT .....................................................................................2-8
Chapter 3 Installation
3.1 Unpacking ....................................................................................... 3-1
3.1.1 What’s in the box ................................................................................................................3-1
3.1.2 Initial inspection ..................................................................................................................3-2
3.1.3 Tools needed .........................................................................................................................3-2
3.2 Site preparation ..............................................................................3-3
3.2.1 General site considerations ............................................................................................3-3
3.2.2 Obstructions (ADU shadowing) ....................................................................................3-4
3.2.3 Blocking zones — azimuth and elevation ...............................................................3-5
3.2.4 Safe access to the ADU: Radiation hazard ..............................................................3-6
3.2.5 Ship motion and offset from the ship’s motion centre ....................................3-7
3.2.6 ADU mast design: Foundation and height ..............................................................3-8
3.2.7 Interference ........................................................................................................................3-13
3.2.8 Other precautions ............................................................................................................3-17
SAILOR900IM.book Page ix Monday, February 25, 2013 11:02 AM

Table of Contents
x 98-133400-F
3.3 Installation of the ADU ................................................................3-18
3.3.1 Installing the ADU ............................................................................................................3-19
3.3.2 Opening and removing the service hatch ............................................................3-22
3.3.3 Grounding the ADU .........................................................................................................3-23
3.3.4 Alternative ADU cable ...................................................................................................3-24
3.4 Installation of the ACU ............................................................... 3-25
3.4.1 Installing the 19” rack version of the ACU ..........................................................3-25
3.4.2 Grounding the ACU .........................................................................................................3-25
3.5 Installation of the VMU .............................................................. 3-26
3.5.1 General mounting considerations — VMU .........................................................3-26
3.6 Installing the dual-antenna mode (optional) ............................. 3-27
Chapter 4 Interfaces
4.1 Interfaces of the SAILOR 900 VSAT ACU .....................................4-1
4.1.1 LEDs, display and keypad .................................................................................................4-1
4.1.2 ACU connector panel — overview .............................................................................4-1
4.1.3 DC Input connector ...........................................................................................................4-2
4.1.4 ADU connector ....................................................................................................................4-3
4.1.5 Rx/Tx connectors for VMU ......................................................................................4-3
4.1.6 NMEA 0183 connector (RS-422) ................................................................................4-4
4.1.7 RS-232 and RS-422 connectors ...................................................................................4-5
4.1.8 LAN1, LAN2, LAN3 and LAN4 connectors ...............................................................4-6
4.2 Interfaces of the VMU ................................................................... 4-7
4.2.1 Connecting an iNFINITI® Series Satellite Router ...............................................4-7
4.2.2 Connecting an Evolution® Satellite Router ...........................................................4-8
4.2.3 Connecting a COMTECH 570 L or 625 Satellite Modem ................................4-8
4.2.4 Connecting a Satlink 2900 VSAT modem ...........................................................4-10
4.2.5 Connecting a Gilat SkyEdge II VSAT modem ....................................................4-10
Chapter 5 Connecting power
5.1 Power source ...................................................................................5-1
5.2 Power cable selection ....................................................................5-2
5.2.1 Source impedance ..............................................................................................................5-2
5.2.2 Measuring the ship source impedance .....................................................................5-2
5.2.3 Power cable recommendations ....................................................................................5-3
5.3 Connecting power .......................................................................... 5-4
5.4 Power up .........................................................................................5-5
SAILOR900IM.book Page x Monday, February 25, 2013 11:02 AM