Tier1 WH-IRN-MG-SLFR-BW User manual

Whole House Iron, Manganese, and Hydrogen Sulfide Air
Induction Oxidation Filter System
Air Induction Oxidation System WH-IRN-MG-SLFR-BW
Owner’s Manual
1.
Read all instructions carefully before operation.
2.
Avoid pinched o-rings during installation by applying NSF certified lubricant to all seals
(provided with install kit.)
3. This system is not intended for treating water that is microbiologically unsafe or of unknown
quality without adequate disinfection before or after the system.
Tier1 Technical Support:
1-855-378-9116
Tier1 Technical Support:
1-855-378-9116
Owners Manual
Air Induction Oxidation Filter
WH-IRN-MG-SLFR-BW-1054
1. Read all instructions carefully before operation.
2. Avoid pinched o-rings during installation by applying NSF certified lubricant to all seals (provided with install
kit).
3. This system is not intended for treating water that is microbiologically unsafe or of unknown quality without
adequate disinfection before or after the system.
CAUTION!
The unit should be
depressurized before
installing or replacing media
CAUTION!
The unit should be depressurized before
installing or replacing media.
▶
!

2
Table of Contents
READ THIS PAGE FIRST
BEFORE STARTING INSTALLATION .......................................................3
SPECIFICATIONS ....................................................................
SULFIDE LIFE EXPECTANCY ...................................................
CONTAMINANTS FOUND IN WATER ....................................
INSTALLATION
UNPACKING/INSPECTION ..................................................................8
BEFORE INSTALLATION .....................................................................9
PREPARATIONS ...............................................................................10
INSTALLATION STEPS .......................................................................10
INSTALLATION ................................................................................11
OPERATION
STARTUP INSTRUCTIONS ...................................................................13
MAINTENANCEINSTRUCTIONS
BACKWASHING INSTRUCTIONS
CARE
CLEAN INJECTOR ASSEMBLY/PISOTN AND/OR BRINE VALVE ASSEMBLY.....18
PARTS BREAKDOWN
TROUBLESHOOTING GUIDE ....................................................20
MASTER
PROGRAMMING .......................................................................21
TIER1_WH_IRN_MG_SLFR_BW_1054
TIER1_T1W_WH_IRN_MG_SLFR_BW_1054

3
READ THIS PAGE FIRST
XRead this manual thoroughly to become familiar
with the device and its capabilities before installing
or operating your water lter. Failure to follow
instructions in this manual could result in personal
injury or property damage. This manual will also
help you to get the most out of your lter.
XThis system’s installation must comply with all state
or local regulations. Check with your local public
works department for plumbing and sanitation
codes. In the event the codes conict with any
content in this manual the local codes should
be followed. Consult your licensed plumber for
installation of this system.
XThis water lter is designed to operate on pressures
of 30 psi to 125 psi. If the water pressure is higher
than the maximum use a pressure reducing valve in
the water supply line to the lter.
XThis unit is capable of operating at temperatures
between 40°F and 110°F (4°C - 43°C). Do not use
this water lter on hot water supplies.
XDo not install this unit where it may be exposed
to wet weather, direct sunlight, or temperatures
outside of the range specied above.
XAvoid pinched o-rings during installation by
applying (provided with install kit) NSF certied
lubricant to all seals.
XFilters are commonly exposed to high levels of
iron, manganese, sulfur, and sediments. Damage
to pistons, seals, and or spacers within the control
valve are not covered in this warranty due to the
harsh environment.
XIt is recommended to regularly inspect and service
the control valve on an annual basis. Cleaning
and or replacement of piston, seals, and or spacers
may be necessary depending on how harsh the
conditions are. An annual maintenance kit (part#
60010564) is available for this purpose
XDo not use water that is microbiologically unsafe
without adequate disinfection before or after this
system.
XThis publication is based on information available
when approved for printing. Continuing design
renement could cause changes that may not be
included in this publication. The manufacturer
reserves the right to change the specications
referred to in this literature at any time, without
BEFORE STARTING INSTALLATION
INSTALL NOTES &
SAFETY MESSAGES
Watch for the following
messages in this manual:
NOTE
Do not remove or destroy
the serial number. It must be
referenced on request
for warranty repair or
replacement
NOTE: used to
emphasize installation,
operation or
maintenance
information which is
important
but does not present a
hazard.
CAUTION: used
when failure to follow
directions could result in
damage to equipment or
property.
WARNING: used to
indicate a hazard which
could cause injury or
death if ignored.
▶
▶
▶
▶
CAUTION!
Disassembly while under
pressure can result in flooding.
▶
!
WARNING!
ELECTRICAL SHOCK
HAZARD! Unplug the unit
before removing the cover or
accessing any internal control
ports.
▶

prior notice.
!

4
SPECIFICATIONS
MODEL SPECIFICATIONS
MODEL MEDIA
CU FT
FLOW RATE USGPM MICRON
RATING
MINERAL
TANK SIZE
PIPE SIZE
INCHES SHIP WEIGHT LBS
SERVICE PEAK BACKWASH
BACKWASHING FILTER
AIOB150 1.50 4 10 5 - 10X54 3/4" - 1" 101
•At the stated service flow rates, the pressure drop through these devices will not exceed 15 psig.
•The manufacturer reserves the right to make product improvements which may deviate from the
specifications and descriptions stated herein, without obligation to change previously manufactured
products or to note the change.
•Do not use water that is microbiologically unsafe without adequate disinfection before or after the
system.
•Peak flow rates intended for intermittent use only (10 minutes or less) and are for residential
applications only. Do not use peak flow rate for commercial applications or for a continuous rate when
treated water supplies are geothermal heat pump, swimming pool, etc.
•For satisfactory operation, the pumping rate of the well system must equal or exceed indicated
backwash flow rate.
•All units come with plastic bypass.
Working Temperature 34-110°F (1-43°C) (Do not subject the unit to freezing temperatures)
Working Pressure 30-125 PSIG (137-861 kPa)
Voltage 120V / 60 Hz
OPERATING CONDITIONS
WATER AND TIME CONSUMED DURING REGENERATION
MODEL BACKWASH
MINUTES
RAPID RINSE
MINUTES
AIR DRAW
MINUTES
TOTAL TIME OF
REGENERATION
TOTAL WATER
CONSUMED
DURING
REGENERATION
(GAL)
AIO150 15 0 45 60 80
Maximum Iron = 30.0 ppm
Hydrogen Sulfide = 3 ppm
Manganese = less than 1
ppm pH = 6.5 to 6.9

5
SPECIFICATIONS
SYSTEM DIMENSIONS
HOW DOES THE CHEMICAL FREE
AND AIO IRON FILTER WORK?
This filter works by adding oxygen to the incoming water by
passing it through a bubble of compressed air. The water is
then passed through a special filter bed composed of calcium
carbonate and magnesium oxide with a filter sand bed.
The special media not only increases the pH of the water to enhance iron removal, but also acts as a
physical barrier to trap iron precipitate.
As more water passes through this iron filter, the oxygen in the unit is used up, and the media gets
loaded with iron. The regeneration process then begins in order to replenish the supply of oxygen, and
to backwash the precipitated iron trapped in the media bed.
The iron removal efficiency will be more effective with high pH water.
Replenishment of this media that raises pH will be required periodically, depending on how low the raw
water pH level is, the amount of manganese (Mn) present in the water and usage rate. Over a period of
time, it may become necessary to add more media to the unit. Adding media is necessary only when
water has low pH or manganese is present.
Sulfide problems in surface water sources are much less frequent because of the natural aeration that
occurs in most flowing surface water sources. Aeration is the most common treatment method in terms
of volume of water treated annually because it’s inexpensive, easy to maintain and doesn’t produce
potentially harmful reaction products such as tri-halo-methanes (THMs).
MODELS A (INCHES) B (INCHES)
150 61.5 10
4 5
Model Media
Cu Ft
Flow Rate USGPM Mineral Tank
Size
Pipe Size
Inches
Ship
Weight Lbs
Service Peak Backwash
AIOB150 1.5 4 10 5 10 x 54 3/4”- 1” 101
Water and Time Consumed During Regeneration
Model
Backwash
Minutes
Rapid Rinse
Minutes
Air Draw
Minutes
Total Time of
Regeneration
Total Water
Consumed During
Regeneration (GAL)
AIO150 15 0 45
SPECIFICATIONS
A
Models A (Inches) B (Inches)
150 61.5 10"
SYSTEM DIMENSIONS
CAUTION!
Do not use where the water is
microbiologically unsafe or with water
of unknown quality without adequate
disinfection before or after the unit.
▶
!
!
B

6
The regeneration cycle goes through 3 steps.
1. Backwash (minimum 30 psi inlet pressure required): During
the backwash cycle, water flows upwards through the bed,
expanding the media and carrying any contaminants trapped
within it to the drain. The air is evacuated from the tank.
2.
3.
Air Draw: The air is injected to oxidize the tank. With the
new design, the filter pulls the air into the tank to perform
the oxidation. The unit is replenished with a new bubble of
air. During this step water will run to the drain. There is a
delay at the start of the cycle while the pressure of the air
within the tank reaches atmospheric pressure. During this
time no air is drawn into the tank. Once the pressure has
equalized you can usually hear the sound of air being drawn
in to the unit.
In-Service Position: The unit then returns to the In-Service
position. While this happens water continues to enter the
tank., compressing the air into a bubble in the top of the
tank. The actual size of the bubble will vary depending on
the on-site conditions.
6
Step1 Step 2
Step 3
Step1 Step 2
Step 3
BASIC PRINCIPLES
AIO CONTROL VALVE RENEGERATION SEQUENCE

7
BASIC PRINCIPLES
CONTAMINANTS FOUND IN WATER
IRON (Fe)
Iron concentrations as low as 0.3 ppm will cause staining. The iron concentration, together with the flow
rate demand and the consumption rate of the water, determines the basic size filter system. The higher
these factors are, the larger the required system. The AIO filter system is capable of filtering out the
three main types of iron found in water supplies: Soluble iron (also known as “clear water” or ferrous
iron), precipitated iron (also known as “red water” or ferric iron) and bacterial iron (also known as iron
bacteria). There is no apparent upper limit of iron concentration for the filter, but special care must be
taken when selecting a filter model if your water has a combination of high iron, very low pH, and/or
manganese.
MANGANESE (Mn)
The presence of manganese can be bothersome, even for a chemical free iron filter. As little as 0.05 ppm
of manganese can produce a brownish or black stain. The ability of the filter to remove manganese
depends on its concentration and the pH of the water.
Manganese tends to “coat” the filter media, rendering it incapable of increasing the pH, and therefore
ineffective in removing either the iron or the manganese. Manganese, however, will precipitate in the
filter bed when the pH is increased.
pH
The pH of water measures its acidity or its alkalinity. Water with a pH of less than 7.0 is acidic, above 7.0
it is alkaline, and a pH of 7.0 is neutral. The lower the pH value is below 7.0 the greater the acidity, and
the higher the pH value is above 7.0 the more alkaline. Acidic water (pH less than 7.0) is corrosive to
pipes, appliances, etc. A pH of 7.0 or higher facilitates iron removal — which is why the filter is designed
to increase the pH when it is less than 7.0.
TANNINS (Humic Acid)
Tannins (also known as humic acid) which are present in some water supplies, are the result of decaying
vegetable matter. If the tannin concentration is above approximately 0.5 ppm, it will form a sticky coating
on the media, thus rendering it incapable of filtering the iron. A chemical-free iron filter is not
recommended under this condition. If the tannin concentration is less than 0.5 ppm, a chemical-free iron
filter may be installed.
HYDROGEN SULFIDE (H2S)
Hydrogen sulfide (often referred to as “sulfur”), is easily detectable by its objectionable “rotten egg”
odor. Sulfur corrodes iron, brass, copper and silver. A chemical-free iron filter is capable of removing
sulfur
in concentrations of up to 3 to 5 ppm. Whenever hydrogen sulfide is present, backwashing must be
performed at more frequent intervals.

8
UNPACKING/INSPECTION
Be sure to check the entire unit for any shipping damage or parts loss. Also note damage to the shipping cartons.
Contact the transportation company for all damage and loss claims. The manufacturer is not responsible for
damages in transit. Small parts, needed to install the filter, are in a parts box. To avoid loss of the small parts, keep
them in the parts bag until you are ready to use them.
What is included in the box?
1. Control Valve
2. Tank
3. Parts Box
4. Owner's Manual
5. Drain Hose & Clamp
8
Distributor
Tube Inside
the Tank
Media Inside
the Tank.
Brine Line Air Check
Upper Basket
3. Parts Box
2X 1” Straight
Adapter
Bypass Tool
O Rings Attached
2 X 3/4”
Elbow
Adapter)
Transformer
Grease
Packet
1” Check Valve
There are 7 Red
clips. Please check to
make sure you have
all of them.
Control Valve
8
Distributor
Tube Inside
the Tank
Media Inside
the Tank.
Brine Line Air Check
Upper Basket
3. Parts Box
2X 1” Straight
Adapter
Bypass Tool
O Rings Attached
2 X 3/4”
Elbow
Adapter)
Transformer
Grease
Packet
3/4” Check Valve
There are 7 Red clips.
Please check to make
sure you have all of
them.
Control Valve
1. Control Valve
2. Tank

9
BEFORE INSTALLATION
8QILOWHUHG:DWHU%\SDVV
/RRS&XW&DSSHG
*URXQG6WUDS5HTXLUHG%HFDXVH
RI%UHDNLQ&RQWLQXLW\
)LOWHUHG:DWHU/LQHLQ+RPH
Fig. 1.
Make sure you have a copy of your most recent water test results. It is important that this product not be installed until
you have this information.
In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve or by physical
separation, an approved ground clamp with no less than #6 copper conductor must be used for continuity, to maintain proper
metallic pipe bonding.
Inspecting and Handling
Inspect the equipment for any shipping damage. If damaged, notify the transportation company and
request a damage inspection. Damage to cartons should also be noted.
Handle the filter unit with care. Damage can result if it is dropped or set on sharp, uneven projections
on the floor.
Do not turn the filter unit upside down.
To Ensure this Product Functions Properly:
Your feed water line size to the unit must be a minimum of 3/4 inch with an operating
pressure of no less than 30 psi and no more than 125 psi.
MECHANICAL:
Do not use petroleum based lubricants such as petroleum jelly, oils or hydrocarbon based lubricants.
Use only 100% silicone lubricants (grease packet provided in parts kit). All plastic connections should
be hand tightened only. Teflon tape may be used on connections that do not use an O-ring seal. Do
not use pliers or pipe wrenches except where indicated by nut shape (eg. pipe adapters) All plumbing
must be completed according to local codes. Soldering connections should be done before
connecting any pieces to the pipe as excessive heat can damage them.
Tools Required for Installation:
NOTE: We recommend installation only be completed by a competent installer or
plumbing professional to insure this product is installed in accordance with local
plumbing codes.
sTwo adjustable wrenches
sAdditional tools may be required if modification to home plumbing is required.
sPlastic inlet and outlet fittings are included with the filter. To maintain full valve flow, 3/4” or 1”
pipes to and from the filter fittings are recommended. You should maintain the same, or larger, pipe
size as the water supply pipe, up to the filter inlet and outlet.
sUse copper, brass, or PEX pipe and fittings. Some codes may also allow PVC plastic pipe.
sALWAYS install the included bypass valve, or 3 shut-off valves. Bypass valves let you turn off water
to the filter for repairs if needed, but still have water in the house pipes.
s5/8” OD drain line is needed for the valve drain.
NOTE
All government codes and
regulations governing the
installation of these devices
must be observed.
NOTE
If a severe loss in water
pressure is observed when
the filter unit is initially
placed in service, the filter
tank may have been laid on
its side during transit. If this
occurs, backwash the filter
to “reclassify” the media.
*NOTE
Due to transportation
and climatic conditions all
connections including the
valve to the tank need to be
checked at time of
installation and tightened if
necessary.
NOTE
Check your local electrical
code for the correct clamp
and cable size.
CAUTION!
If the ground from the
electrical panel or breaker
box to the water meter or
underground copper pipe
is tied to the copper water
lines and these lines are cut
during installation of the No-
ryl bypass valve and/or poly
pipe, an approved grounding
strap must be used between
the two lines that have been
cut in order to maintain
continuity. The length of the
grounding strap will depend
upon the number of units
being installed and/or the
amount of copper pipe being
replaced with plastic pipe.
See Fig. 1.
8QILOWHUHG:DWHU%\SDVV
/RRS&XW&DSSHG
*URXQG6WUDS5HTXLUHG%HFDXVH
RI%UHDNLQ&RQWLQXLW\
)LOWHUHG:DWHU/LQHLQ+RPH
Fig. 1.
Make sure you have a copy of your most recent water test results. It is important that this product
not be installed until you have this information.
In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl
bypass valve or by physical separation, an approved ground clamp with no less than #6 copper
conductor must be used for continuity, to maintain proper metallic pipe bonding.
Inspecting and Handling
Inspect the equipment for any shipping damage. If damaged, notify the transportation company and request a damage
inspection. Damage to cartons should also be noted.
Handle the filter unit with care. Damage can result if it is dropped or set on sharp, uneven projections on the floor.
Do not turn the filter unit upside down.
To Ensure this Product Functions Properly:
Your feed water line size to the unit must be a minimum of 3/4 inch with an operating pressure of no less than 30
psi and no more than 125 psi.
MECHANICAL:
Do not use petroleum based lubricants such as petroleum jelly, oils or hydrocarbon based lubricants. Use only 100% silicone
lubricants (grease packet provided in parts kit). All plastic connections should be hand tightened only. Teflon tape may be used
on connections that do not use an O-ring seal. Do not use pliers or pipe wrenches except where indicated by Nut shape (eg. pipe
adapters) All plumbing must be completed according to local codes. Soldering connections should be done before connecting
any pieces to the pipe as excessive heat can damage them.
Tools Required for Installation:
NOTE: We recommend installation only be completed by a competent installer or
plumbing professional to insure this product is installed in accordance with local
plumbing codes.
sTwo adjustable wrenches
sAdditional tools may be required if modification to home plumbing is required.
sPlastic inlet and outlet fittings are included with the filter. To maintain full valve flow, 3/4” or 1” pipes to and from the
filter fittings are recommended. You should maintain the same, or larger, pipe size as the water supply pipe, up to the filter
inlet and outlet.
sUse copper, brass, or PEX pipe and fittings.
sSome codes may also allow PVC plastic pipe.
sALWAYS install the included bypass valve, or 3 shut-off valves. Bypass valves let you turn off water to the filter for repairs if
needed, but still have water in the house pipes.
s5/8” OD drain line is needed for the valve drain.
NOTE
All government codes and
regulations governing the
installation of these devices
must be observed.
NOTE
If a severe loss in water
pressure is observed when
the filter unit is initially
placed in service, the filter
tank may have been laid on
its side during transit. If this
occurs, backwash the filter
to “reclassify” the media.
*NOTE
Due to transportation
and climatic conditions all
connections including the
valve to the tank need to be
checked at time of
installation and tightened if
necessary.
NOTE
Check your local electrical
code for the correct clamp
and cable size.
CAUTION!
If the ground from the
electrical panel or breaker
box to the water meter or
underground copper pipe
is tied to the copper water
lines and these lines are cut
during installation of the No-
ryl bypass valve and/or poly
pipe, an approved grounding
strap must be used between
the two lines that have been
cut in order to maintain
continuity. The length of the
grounding strap will depend
upon the number of units
being installed and/or the
amount of copper pipe being
replaced with plastic pipe.
See Fig. 1.
8QILOWHUHG:DWHU%\SDVV
/RRS&XW&DSSHG
*URXQG6WUDS5HTXLUHG%HFDXVH
RI%UHDNLQ&RQWLQXLW\
)LOWHUHG:DWHU/LQHLQ+RPH
Fig. 1.
Make sure you have a copy of your most recent water test results. It is important that this product not be installed until
you have this information.
In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve or by physical
separation, an approved ground clamp with no less than #6 copper conductor must be used for continuity, to maintain proper
metallic pipe bonding.
Inspecting and Handling
Inspect the equipment for any shipping damage. If damaged, notify the transportation company and request a damage
inspection. Damage to cartons should also be noted.
Handle the filter unit with care. Damage can result if it is dropped or set on sharp, uneven projections on the floor.
Do not turn the filter unit upside down.
To Ensure this Product Functions Properly:
Your feed water line size to the unit must be a minimum of 3/4 inch with an operating pressure of no less than 30
psi and no more than 125 psi.
MECHANICAL:
Do not use petroleum based lubricants such as petroleum jelly, oils or hydrocarbon based lubricants. Use only 100% silicone
lubricants (grease packet provided in parts kit). All plastic connections should be hand tightened only. Teflon tape may be used
on connections that do not use an O-ring seal. Do not use pliers or pipe wrenches except where indicated by Nut shape (eg. pipe
adapters) All plumbing must be completed according to local codes. Soldering connections should be done before connecting
any pieces to the pipe as excessive heat can damage them.
Tools Required for Installation:
NOTE: We recommend installation only be completed by a competent installer or
plumbing professional to insure this product is installed in accordance with local
plumbing codes.
sTwo adjustable wrenches
sAdditional tools may be required if modification to home plumbing is required.
sPlastic inlet and outlet fittings are included with the filter. To maintain full valve flow, 3/4” or 1” pipes to and from the
filter fittings are recommended. You should maintain the same, or larger, pipe size as the water supply pipe, up to the filter
inlet and outlet.
sUse copper, brass, or PEX pipe and fittings.
sSome codes may also allow PVC plastic pipe.
sALWAYS install the included bypass valve, or 3 shut-off valves. Bypass valves let you turn off water to the filter for repairs
needed, but still have water in the house pipes.
s5/8” OD drain line is needed for the valve drain.
NOTE
NOTE
*NOTE
NOTE
CAUTION!
All government codes and
regulations governing the
installation of these devices
must be observed.
If the ground from the
electrical panel or breaker
box to the water meter or
underground copper pipe is
tied to the copper water
lines and these lines are cut
during installation of the
noryl bypass valve and/or
polypipe, an approved
grounding strap must be
used between the two lines
that have been cut in order
to maintain continuity. The
length of the grounding
strap will depend upon the
number of units being
installed and/or the amount
of copper pipe being
replaced with plastic pipe.
See Fig. 1.
Check your local electrical
code for the correct clamp
and cable size.
If a severe loss in water
pressure is observed when the
filter unit is initially placed in
service, the filter tank may
have been laid on its side
during transit. If this occurs,
backwash the filter to
"reclassify" the media.
Due to transportation and
climatic conditions all
connections including the
valve to the tank need to be
checked at the time of
installation and tightened if
necessary.

10
14
Inlet
Outlet
PREPARATIONS
INSTALLATION STEPS
Determine the best location for your water filter system, bearing
in mind the location of your water supply lines, drain line and
120 volt AC electrical outlet. Subjecting the system to freezing or
temperatures above 110°F will void the warranty.
Please notice the inlet and outlet labels on the valve as shown
here to determine the position of the equipment
Facts to Remember When Planning Your Installation
1. All installation procedures must conform to local and state plumbing codes.
2. Make sure the bypass is attached well to the control valve. Connect the straight or elbow connectors
to the bypass with red clips. Connect the inlet and outlet of the water filter to the plumbing of the
house. The control valve must not be submitted to temperatures above 43°C (110°F). When sweat
fittings are used, to avoid damaging the control valve, solder the threaded copper adapters to the
copper pipe and then, using Teflon tape, screw the assembly into the bypass valve. Do not use pipe
thread compound as it may attack the material in the valve body.
3. Apply Teflon Tape and O-rings to the fittings.
4. Connect Filter to the house plumbing. Any solder joints near the valve must be done before
connecting any piping to the valve. Always leave at least 6” (152 mm) between the valve and joints
when soldering pipes that are connected to the valve. Failure to do this could cause damage to the
valve.
5. Drain Line connection: Using Teflon tape, screw the 1/2” hose barb and attach o-ring into the drain
port in the valve. Attach drain hose to the hose barb and tighten securely with a hose clamp. Run the
drain line to a floor drain or a laundry drain. Complete any necessary plumbing.
6. Using the Allen Key (included), place the unit in the bypass position. Slowly turn on the main water
supply. At the nearest cold treated water tap nearby remove the faucet screen, open the faucet and
let water run a few minutes or until the system is free of any air or foreign material resulting from the
plumbing work.
7. Make sure there are no leaks in the plumbing system before proceeding. Close the water tap when
water runs clean.
8. Outside faucets used to water lawns and gardens should not supply treated water. A new water line
may be required to be connected to supply untreated water to the inlet of the filter and to the
outside faucets. If new water lines are required, cut the water line between where it enters the house
and before any lines that branch off to feed the water heater or other fixtures in the house and as
near the desired location of the filter as possible. Install a tee fitting on the feed end of the cut pipe.
Install piping from one end of the tee fitting to the inlet supply of the filter, and from the other end
of the tee fitting to any water line branches that serve outdoor fixtures. Then connect the output side
of the filter to the water line that supplies the water heater and indoor fixtures.

11
PREPARATIONS
NOTE
Inspect and check that the
brine line air check assembly
is connected to the valve.
NOTE
Ensure that the brass and
plastic nut connected to the
air check assembly is tight.
Make sure both brass and
plastic nuts are tightened well
There are 7 Red
clips. Please check to
make sure you have
all of them.
Make sure the bypass is attached well to the control valve. Connect the straight or elbow
connectors to the bypass with red clips. Connect the inlet and outlet of the water filter
to the plumbing of the house. The control valve must not be submitted to temperatures
above 43°C (110°F). When sweat fittings are used, to avoid damaging the control valve,
solder the threaded copper adapters to the copper pipe and then, using Teflon tape,
screw the assembly into the bypass valve.
Do not use pipe thread compound as it may attack
the material in the valve body.
Drain Line connection: Using Teflon tape, screw the 1/2” hose
barb and attach o-ring into the drain port in the valve. Attach 1/2”
drain hose to the hose barb and tighten securely with a hose
clamp.
Run the drain line to a floor drain or a laundry drain. Complete any
necessary plumbing.
Drain Line Connection

12
16

5
Outlet
Inlet
NOTICE - THERE ARE RAISED
ARROWS ON THE BYPASS
ASSEMBLY INDICATING
DIRECTION OF WATER FLOW
Inlet
*Check Valve
Outlet
*NOTE
Check local plumbing codes in
regards to requirements for
use of Check Valve or back
flow prevention or vacuum
breaker
Cold (Raw water)
Cold (Filtered water) Cold (Raw water)
*Check Valve
Water HeaterWater Softener
AIO
Filter
InIn OutnIOut
Out
Cold (Soft Water)
Hot (Soft Water)
To Outside Faucet
CAUTION!
Never insert drain line
directly into a drain, sewer line, or trap.
Always allow an air gap between the drain
line and the wastewater to prevent the
possibility of sewage being back-siphoned
into the conditioner.
NOTE
Waste connections or drain
outlet shall be designed and
constructed to provide for
connection to the sanitary
waste system through an
air-gap of 2 pipe diameters
or 1 inch (22 mm) whichever
is larger.
INSTALLATION
Connect Filter to the house plumbing. Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least
6” (152 mm) between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
Correct Installation of the Check Valve: Install 1” check valve on inlet of bypass valve. The check valve needs to be installed at the highest possible
level of the plumbing line to avoid air trap. Please see an example below:
16

5
Outlet
Inlet
NOTICE - THERE ARE RAISED
ARROWS ON THE BYPASS
ASSEMBLY INDICATING
DIRECTION OF WATER FLOW
Inlet
*Check Valve
Outlet
*NOTE
Check local plumbing codes
in regards to requirements
for use of Check Valve or
back flow prevention or
vacuum breaker
Cold (Raw water)
Cold (Filtered water) Cold (Raw water
)
*Check Valve
Water Heater
Hot (Soft Water)
Water Softener
AIO
Filter
InIn Ou
tI
nOut
Out
Cold (Soft Water)
T
o Outside Faucet
the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
Correct Installation of the CheckValve: Install 1”check valve on inlet of bypass valve. The check valve needs to be installed at the highest possible level of the plumbing line to
avoid air trap. Please see an example below:
CAUTION!
Never insert drain line
directly into a drain, sewer line, or trap.
Always allow an air gap between the
drain line and the wastewater to
prevent the possibility of sewage being
back-siphoned into the conditioner.
NOTE
Waste connections or drain
outlet shall be designed
and constructed to provide
for connection to the
sanitary waste system
through an air-gap of 2
pipe diameters or 1 inch (22
mm) whichever is larger.
Connect Filter to the house plumbing. Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6”(152 mm) between

13
STARTUP INSTRUCTIONS
TIME
05:22 PM
Sample
Connection
Sample
Connection
SERVICE
Sample
Connection
Sample
Connection
SERVICE
BYPASS
MANUAL REGEN
Delay Immediate
BACKWASH
IIIIIIIIIIIIIII 15 Minutes
BRINE DRAW
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII 50 Minutes
BACKWASH
BRINE DRAW
RINSE (SKIP)
REFILL (SKIP)
Regen Sequence - Once in Regeneration, the cycle can be skipped by pressing any button.
The controller will
show the following on
the screen - Time,
Date and number of
Days Remaining for
Regeneration.
1. Connect the Transformer to the Valve
Plug the 12-volt transformer into a 120 VAC 60 Hz outlet.
2. Screen Display
Familiarize with Button
Configuration:
3. Manually Regenerate the Valve
Manually index the valve with the control knob to BA.WA. or press SET
and hold display will come up showing
delay flashing press Up and Down Arrows to immediate and press MENU to initiate a manual
regeneration. Once the valve is in the Backwash position please unplug.
This function is to enter the basic set up information
required at the time of installation.
This function is to accept the values if changed and
advance to the next page in the menu.
These buttons are used to increase or decrease the value
of the settings while in the programming mode.
Key Pad Configuration:

14
MANUAL REGENERATION
BACKWASH
10 MIN
RINSE
10 MIN
BRINE
00 MIN
REFILL
00 MIN
SERV.
Service
BRINE RINSE REFILL
BA.WA.
BACKWASH
Manual Regeneration Using Keypad
Press“Setting Key”Once for Delayed Regenerations or Hold for 5 Seconds for Immediate Regeneration
Below is the sequence of Regeneration cycles
1. Backwash
2.Brine
3. Rinse
4. Brine Rell
Manual Regeneration
To start an immediate regeneration turn the knob clockwise from the service position (9:00) to the 10:00 position. Within
a few seconds the an immediate regeneration will begin. Using the knob you can manually advance to the next position.
Pressing any button will also advance to the next position.
For Delayed Regeneration, Press Settings Button Once
CALENDAR
CLOCK
TIME
10:15 AM
REMAIN
DAYS 03
TIME
10:15 AM
REMAIN
GAL 1075
TIME
10:15 AM
REMAIN
GAL 1075
TIME
10:15 AM
REMAIN
DAYS 03
REMAIN
GAL 1075
METER
IMMEDIATE
METER
DELAYED
METER
OVERRIDE
MAIN DISPLAY OPTIONS
The main display page according to the regeneration mode setting. The display will alternate between the time of day, remaining
gallons, and remaining days..
Key Pad Conguration:
4a. Open the inlet on the bypass valve slowly and allow water to enter the unit. (The outlet of the bypass should remain
closed to prevent any fines or debris from entering the plumbing system. Allow all air to escape from the unit before turning
the water on fully then allow water to run until the drain water appears to be clear of any fines or color.
4b. Plug in the valve. Allow the valve to continue its cycles until complete and back in service. Do not manually shorten this
cycle as it is critical to have the valve go through all cycles normally to purge all air from the control valve for the upflow
injection system to work correctly.
4c. The Valve is already programmed from factory. Please set up date and time of day and and days between regenerations.
NOTE** All units are factory programmed for the correct size and regeneration cycle, alteration should only be done by a factory
trained technician or after consultation with one of our technical representatives if you have any questions please
call: 1-855-378-9116
This function is to accept the values if changed and advance to the next page in
the menu.
These buttons are used to increase or decrease the value of the settings while in
the programming mode.
This function is to enter the basic set up information required at the time of
installation.
Key Pad Configuration:

15
14
Familiarize with Button Configuration:
Power and Program the Valve
Attach the Transformer cable to the valve and plug in the transformer to the 110V Power outlet. you will notice the two screens on right will alternate.
6(77,1*6 83
'2:16(/(&7
TIME
08:27 AM
6(77,1*6 83
'2:16(/(&7
REMAIN
DAYS 03
1. Press MENU key to advance to TIME OF DAY. TIME OF DAY will flash.
6(77,1*6 83
'2:16(/(&7
TIME
08:27 AM
to adjust the TIME OF DAY. Press & hold he UP or DOWN key to quickly advance the hour and minutes. When desired time
to advance to the DAYS setting. DAYSwill flash.
6(77,1*6 83
'2:16(/(&7
DAYS
03
2. Press the UP or DOWN key is
displayed press SET
3. Press the UP or DOWN key to adjust the DAYS (Min 1.Max 199). When desired days is displayed press SET
TIME
08:27 AM
KEYPAD
CALENDAR
CLOCK
TIME
10:15 AM
REMAIN
DAYS 03
TIME
10:15 AM
REMAIN
GAL 1075
TIME
10:15 AM
REMAIN
GAL 1075
TIME
10:15 AM
REMAIN
DAYS 03
REMAIN
GAL 1075
METER
IMMEDIATE
METER
DELAYED
METER
OVERRIDE
1
1. Connect the transformer to
the valve. Plug the
12-volt transformer into a
120 VAC 60 Hz outlet.
This function is to accept the values if changed and advance to the next page in
the menu.
These buttons are used to increase or decrease the value of the settings while in
the programming mode.
This function is to enter the basic set up information required at the time of
installation.
Key Pad Configuration:
PROGRAMMING THE VALVE
CALENDAR
CLOCK
TIME
10:15 AM
REMAIN
DAYS 03
TIME
10:15 AM
REMAIN
GAL 1075
TIME
10:15 AM
REMAIN
GAL 1075
TIME
10:15 AM
REMAIN
DAYS 03
REMAIN
GAL 1075
METER
IMMEDIATE
METER
DELAYED
METER
OVERRIDE
MAIN DISPLAY OPTIONS
The main display page according to the regeneration mode setting. The display will
alternate between the time of day, remaining gallons, and remaining days..
Key Pad Configuration:
4a. Open the inlet on the bypass valve slowly and allow water to enter the unit. (The outlet of the bypass should remain closed to prevent any nes or debris from entering the
plumbing system. Allow all air to escape from the unit before turning the water on fully then allow water to run until the drain water appears to be clear of any nes or color.
4b. Plug in the valve. Allow the valve to continue its cycles until complete and back in service. Do not manually shorten this cycle as it is critical to have the valve go through all
cycles normally to purge all air from the control valve for the upow injection system to work correctly.
4c. TheValve is already programmed from factory. Please set up date and time of day and and days between regenerations.
NOTE** All units are factory programmed for the correct size and regeneration cycle, alteration
should only be done by a factory trained technician or after consultation with one of our technical
representatives if you have any questions please call: 1-855-378-9116
This function is to enter the basic set up information
required at the time of installation.
This function is to accept the values if changed and
advance to the next page in the menu.
These buttons are used to increase or decrease the value
of the settings while in the programming mode.
Key Pad Configuration:

16
20
1. Have your water tested - for pH, iron and manganese on both the treated and raw water to ensure your water conditions haven’t changed.
2. Inspect the Control Valve and the piping between the iron filter and the pressure tank to ensure they are not plugged with raw iron. If the line becomes plugged, the flow of
water to the home will be reduced.This will result in a reduction of water available for backwashing the unit which will inhibit operation of the system.
3. Air-to-water pressure tank - periodically drain and flush your tank to prevent a build-up of precipitated iron from forming in the bottom of the tank.
4. Bladder tank - periodically check that the bladder air pressure remains at 2 psi lower than the cut-in pressure of your pump.
5. For applications with low pH, manganese or hydrogen sulfide, consult your local dealer for specific instructions to maintain the efficiency and operation of your filter.
6. Periodic cleaning of the air vent assembly with mild acid or vinegar will ensure that it continues to vent excess air properly.
7. The filter tank can be cleaned with a mild soap solution.
8. Never subject the unit to freezing
Care of Your Filter
To retain the attractive appearance of your new water filter, clean occasionally with a mild soap solution. Do not use abrasive cleaners, ammonia or solvents. Never subject your
filter to freezing or to temperatures above 43°C (110°F).
Servicing Components
The seals and cartridge should be inspected and cleaned , depending on the inlet water quality and water usage.
Your iron filter requires some minor maintenance to ensure optimum performance and years of trouble-free clean water. The following steps should be performed once or twice a
year (more often under harsh conditions):
MAINTENANCE INSTRUCTIONS
Your iron filter requires some minor maintenance to ensure optimum performance and years of
trouble-free clean water. The following steps should be performed once or twice a year (more often
under harsh conditions):
1. Have your water tested - for pH, iron and manganese on both the treated and raw water to ensure
your water conditions haven’t changed.
2. Inspect the Control Valve and the piping between the iron filter and the pressure tank to ensure they
are not plugged with raw iron. If the line becomes plugged, the flow of water to the home will be
reduced. This will result in a reduction of water available for backwashing the unit which will inhibit
operation of the system.
3.
4.
Air-to-water pressure tank - periodically drain and flush your tank to prevent a build-up of precipitated
iron from forming in the bottom of the tank.
Bladder tank - periodically check that the bladder air pressure remains at 2 psi lower than the cut-in
pressure of your pump.
5. For applications with low pH, manganese or hydrogen sulfide, consult your local dealer for specific
instructions to maintain the efficiency and operation of your filter.
6. Periodic cleaning of the air vent assembly with mild acid or vinegar will ensure that it continues to
vent excess air properly.
7. The filter tank can be cleaned with a mild soap solution.
8. Never subject the unit to freezing.
CARE OF YOUR FILTER
SERVICING COMPONENTS
To retain the attractive appearance of your new water filter, clean occasionally with a mild soap
solution. Do not use abrasive cleaners, ammonia or solvents. Never subject your filter to freezing or to
temperatures above 43°C (110°F).
The seals and cartridge should be inspected and cleaned , depending on the inlet water quality and
water usage.

17
BACKWASH FREQUENCY
Backwash frequency for households with average water use can be determined using the following
guide. The guide cannot be used if the filtered water supplies a swimming pool, geothermal pump,
outside spigots or other high water demand devices or activities. If your application includes any of the
foregoing refer to the paragraph on “Special Applications” below:
People
in
Family
IRON CONTENT (PPM)
2 4 6 8 10 12 14 16 18 20
1 1111111111
2 1111122222
3 1112223333
4 1122233444
5 1122334466
6 1223346666
1. Locate the box intersected by the number
of people in your family and the parts per
million (ppm) of iron in your water (if your
ppm is between two numbers on the
guide, use the higher number).
2. The number in the box represents how
many times your filter has to backwash in
a twelve day schedule.
1. Estimate daily iron removal requirements using the following calculation:
No. of people in family
x 75 gallons of water per person
+No. of gallons of water for special use
= No. of gallons of water required per day
x Iron concentration (ppm)
= Daily iron removal requirements (ppm)
2. Establish backwash frequency using daily iron removal requirements to complete the following
calculation: 15,000 iron removal capacity (ppm)
÷ Daily iron removal requirements (ppm)
= No. of backwashes required in 12 day schedule
Example: You have four in the family, 8 ppm of iron and a swimming pool requiring 46 gallons of
water per day.
4 People in the family
x 75 Gallons of water per person
= 300 Gallons of water for family
+46 Gallons of water for the pool
=346 Gallons of water required per day
x 8 Iron concentration
= 2,768 Daily iron removal requirements (ppm)
5,000 Iron removal capacity (ppm)
÷2,768 Daily iron removal requirements (ppm)
= 5.4 Backwash frequency (days)
The calculation indicates the need to backwash every 5.4 days. The control should be
programmed to the closest day rounding down, i.e. every five days.
TO CALCULATE BACKWASH FREQUENCY - SPECIAL APPLICATIONS
To ensure adequate reserve capacity and prevent loss of water pressure between backwashes the
figure of 15,000 (not the full 30,000 ppm capacity) is used to calculate backwash frequency. Determine
your backwash frequency as follows:

18
CLEAN INJECTOR ASSEMBLY
3.
2.
4.
1.
1. Remove two screws of the
injector cap.
2. Pull the Injector Cap Out
3. Remove the injector assembly,
oring and screen
4. Clean the injectors and replace
cap

19
PARTS BREAKDOWN
28
3/4” Check Valve
Control Valve
Distributor
Upper Diffuser
Check Valve
Bypass

20
TROUBLESHOOTING GUIDE
1. Water is clear when drawn, turns red upon standing (stain producing)
a. Insufficient air drawn by the valve- Check Air Draw time.
b. Bypass open or leaking - Close bypass valve and/or repair as necessary.
c. Filter bed backwashed at improper intervals - Refer to backwash frequency chart in operation
manual to ensure unit is set correctly.
d. Do not increase the backwash frequency unless required to based on the chart, since the media
needs to be some what iron-fouled for best performance (in more severe iron-fouling cases, filter
bed may need chemical cleaning.)
e. Presence of manganese or tannins - Recheck water analysis.
f. Loss of air pocket in unit - generally caused by the check valve failing - clean and or replace the
check valve .
2. Water is red when drawn from tap
a. Filter bed overloaded with precipitated iron due to insufficient backwash flow rate - causing
channelling a) Recheck well pumping rate and correct as required.
b. Check for obstructions or kink in drain line, or for improper drain line flow controller (see specs).
Upon correction of this problem, if manually backwashing does not clear bed of iron, filter bed may
need chemical cleaning.
c. Filter bed backwashed at improper intervals - Refer to backwash frequency chart in operation
manual to ensure unit is set correctly. Do not increase the backwash frequency unless required to
based on the chart, since the media needs to be somewhat iron-fouled for best performance (in
more severe iron-fouling cases, filter bed may need chemical cleaning.)
3. Excessive pressure loss through filter
a. Filter bed overloaded with precipitated iron - Refer to Section 2 above.
b. Control inlet/outlet valve(s) not fully open - open valves.
c. Sand, silt or mud collecting in filter media - check well for these conditions.
d. Filter bed not properly “classified” - Manually backwash to reclassify.
e. “Cementing” or “channelling” of filter media - Prod (stir) filter bed to break up hardened layer,
backwash frequency to prevent recurrence increase.
f. Pipes from pump or pressure tank to filter are clogged or restricted - clean or replace as required
then refer to section 2 above.
4. “Milky” or “bubbly” water (appears to contain small bubbles)
a. Excess air-draw - Check adjustment for duration of draw in “Air Draw” cycle.
b. Excess gases in water (carbon dioxide, hydrogen sulfide, methane) - May require cleaning or
installation or air-relief control.
c. Excessive flow rate through the unit - refer to specifications for the unit do not exceed
recommended service flow rates restrict manually with a valve or flow controller.
5. Valve not drawing air
a. Check direction of brine line check valve. The arrow on the check valve should be towards the valve.
b. Check Programming.
c. Check Valve Inlet and Outlet direction. Looking at the control valve from the front, the water
should enter the valve from left hand side
d. Check the brass nut of the brine line assembly is not loose.