Tiger TR7 Manual

www.tigerlifting.com
Email: [e-mail]
Unit 1, Greensfield Industrial Estate,
Willowburn Avenue,
ALNWICK,
NE66 2DG
UK
[phone]
Woo Sing Industrial Co., Ltd
6F, No. 118-1,
ZhongZheng Road,
Shilin Dist., Taipei City
Taiwan
[phone]
- PLEASE PASS ONTO OPERATOR
28/12/2017
TR7
Tiger Lifting North America, INC.
38381 N. Robert Wilson RD.,
Gonzales,
LA 70737,
USA
[phone]
Distributed By: Super Slings Inc 866-787-7544

www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 1 of 18
Operator Instruction Guide
MUST READ BEFORE USE
1. It is important that this manual is read and fully understood and that all instructions are followed
before using the chain bloc k.
2. Inspect the machine , chain and accessories for any damage or wear before use. Do not use the
machine if it is not in good working order.
3. When a “DO NOT OPERATE” sign is placed onthe hoist, do not operate the hoist until the sign has
been removed by designated personnel.
4. The chain block must be o perated, inspect ed, maintain ed and repaired by a competently trained
person in accordance with applicable safety codes and regulations.
5. Do not use the machine to lift, support or transport people in any way.
6. Do not hoist loads over or near people.
7. Never work under or near hoisted loads.
8. The machine is for manual operation only. Do not attempt to use a motorized mechanical device
to operate the machine.
9. Do not attempt to overload the machine as this could cause damage to person or machine.
10. Do not use the chain block in explosive environments unless an A TEX version has been supplied.
11. It is the responsibility of the operator to exercise caution, use good practice, common sense and
be familiar with proper rigging techniques.
12. Improper chain block use could result in death or serious injury.
13. The supplier takes no responsibility for any form of consequential loss or damage as the result of
unauthorised repair or use of spare part other th an those issued on behalf of the
manufacturer/supplier.
Contents:
1.
Safety Information
2
6.
10
2. General Information 5 7. 11
3.
Function/Operation
6
8.
14
4. 7 9.
lnspection Log
15
Chain and Hooks
For details of the full Tiger product range visit our website: www.tigerlifting.com
Due to our policy of continual product development, dimensions, weights and specifications may change without prior notice.
28/12/2017
Manufacturer Testing and Verification
Technical Date
5. 9
Maintenance
Exploded Diagrams
22
23
24
25
26
30
38
www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 2 of 18
An example of the TR7 label.
1. Safety Information
Tiger Lifting products have been built in accordance with state of the art and generally accepted engineering standards.
Nonetheless, incorrect handling when using the products may cause dangers to life and limb of the user or third parties
and/or damage to the hoist or other property. The operating company is responsible for the proper and professional
instruction of the operating personnel . The personnel responsible for operation, maintenance or repair of the product must
read, understand and follow these operating instructions. These instructions are intended to make the user familiar with the
product and enable them to use it to the full extent of its intended capabilities. This manual contains important Information to
help you properly insta ll, operate and maintain your chain block for maximum performance, economy and safety. Acting in
accordance with these instructions helps to avoid danger, reduce s repair costs and downtime and increase s the reliability and
lifetime of the product.
The operating instructions must always be available at the place where the product is operated. Apart from the operating
instructions and the accident prevention act valid for the respective country and area where the product is used, statutory
regulations and procedures along with the commonly accepted regulations for safe and professional work must also be
adhered to. The indicated protective measures will only provide the necessary safety if the product is operated correctly and
installed and/or maintained according to the instructions. The operating company must be committed to ensure safe and
trouble-free operation of the product.
If the product’s ability to do a job, or to do so safely is in question - DON’T TRY IT.
Definitions
Indicates a potentially hazardous situation that, if not avoided, could re sult in death or serious injury . It may also be used to
alert against unsafe practices.
Competent Person
The competent person should have appropriate, practical and theoretical knowledge and experience of the Tiger product which
will enable them to detect defects or weaknesses and to assess their importance in relation to the safety and continued use of
the unit. Competent persons may be, for example, the maintenance engineers of the manufacturer or the supplier. However,
the company may also assign performance of the inspection to its own appropriately trained specialist personnel.
Health and Safety at Work
All lifting equipment must be maintained and tested to meet relevant statutory regulations (e.g. PUWER/LOLER) when put to
use. It is the responsibility of every company to ensure that their employees have been fully and properly trained in the safe
operation of their equipment.
It is the owner’s and user’s responsibility to determine the suitability of a product for any particular use. It is recommended
that all applicable industry, trade association, federal, state and local regulations are checked. Read all operating instructions
and warnings before operation.
Equipment Labelling
The identification label/name plate details the product type, model,
manufacturer, working load limit (WLL), serial number and the grade and
size of the load chain. The CE marki ng indicates compliance with the
essential health and safety requirements of the Machinery Directive
2006/42/EC. Other international standards that the unit conforms to may be
shown.
! WARNING
28/12/2017

www. gerlif ng.com
Unit 1, eld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 2 of 18
An example of the TR7 label.
1. Safety Information
Tiger Lifting products have been built in accordance with state of the art and generally accepted engineering standards.
Nonetheless, incorrect handling when using the products may cause dangers to life and limb of the user or third parties
and/or damage to the hoist or other property. The operating company is responsible for the proper and professional
instruction of the operating personnel . The personnel responsible for operation, maintenance or repair of the product must
read, understand and follow these operating instructions. These instructions are intended to make the user familiar with the
product and enable them to use it to the full extent of its intended capabilities. This manual contains important Information to
help you properly insta ll, operate and maintain your chain block for maximum performance, economy and safety. Acting in
accordance with these instructions helps to avoid danger, reduce s repair costs and downtime and increase s the reliability and
lifetime of the product.
The operating instructions must always be available at the place where the product is operated. Apart from the operating
instructions and the accident prevention act valid for the respective country and area where the product is used, statutory
regulations and procedures along with the commonly accepted regulations for safe and professional work must also be
adhered to. The indicated protective measures will only provide the necessary safety if the product is operated correctly and
installed and/or maintained according to the instructi dnaefaserusneotdettimmocebtsumynapmocgnitarepoehT.sno
trouble-free operation of the product.
If the product’s ability to do a job, or to do so safely is in questi .TIYRTT’NOD-no
Definitions
Indicates a potentially hazardous situation that, if not avoided, could re sult in death or serious injury . It may also be used to
alert against unsafe practices.
Competent Person
The competent person should have appropriate, practical and th hcihwtcudorpregiTehtfoecneirepxednaegdelwonklaciteroe
will enable them to detect defects or weaknesses and to assess their importance in relation to the safety and continued use of
the unit. Competent persons may be, for example, the maintenance engineers of the manufacturer or the supplier. However,
the company may also assign performance of the inspection to its .lennosreptsilaicepsdeniartyletairporppanwo
Health and S kroWtaytefa
All lifting equipment must be maintained and tested to meet relevant statutory regulations (e.g.PUWER/LOLER) when put to
use. It is the responsibility of every company to ensure that their employees have been fully and properly trained in the safe
operation of their equipment.
It is the owner’s and user’s responsibility to determine the suitability of a product for any particular use. It is recommended
that all applicable industry, trade association, federal, state and local regulations are checked. Read all operating instructions
and warnings before operation.
Equipment Labelling
The identification label/name plate details the product type, model,
manufacturer, working load limit (WLL), serial number and the grade and
size of the load chain. The CE marki ng indicates compliance with the
essential health and safety requirements of the Machinery Directive
2006/42/EC. Other international standards that the unit conforms to may be
shown.
! WARNING

www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 3 of 18
Safety Instructions
Improper use of chain blocks could result in death or serious injury, to avoid these hazards:
Always be familiar with chain block operating controls, procedures and warnings.
Always allow only competently trained people to operate the hoist.
Always operate a hoist only if you are physically fit.
Always inspect the hoist before use.
Always let the authorized personnel inspect the hoist periodically.
Always make sure the chain block suspension hook is se curely attached to a suitable support. The selection and calculation
of the appropriate supporting structure are the responsibility of the operating company.
Always maintain a firm footing or be otherwise secured when operating the chain block .
Always make sure that load slings or other approved sling attachments are properly sized and seated in the hook saddle.
Only approved and certified lifting tackle must be used.
Always make sure that the hook latch, is closed and not supporting any part of the load.
Always make sure that the load is free to move and will clear all obstructions.
Always take up slack chain carefully, check load balance, then lift a few centimetres and check to be sure the brake will hold
the load and that attachments to the load are firmly seated.
Always avoid any swinging of the load or load hook.
Always protect load chain from weld spatter or other damaging contaminants.
Always report any malfunction, unusual performance or damage of lifting equipment to the appropriate person promptly .
Always inspect the chain block regularly, replace damaged or worn parts and keep appropriate records of maintenance.
Always use genuine Tiger parts when repairing the chain block .
Always apply lubricant to the load chain as recommended in this manual.
Always make sure that you and others are clear of the load before lifting begins and stay clear of the suspended load.
Always warn personnel of your intention to move a load in their area. The operator may start moving the load only after it has
been attached correctly and all persons are clear of the danger zone.
Always make sure that the chain length is long enough for the intended job.
Always check that the hook latches are in proper working order before use (Refer to Chapter 4). Replace missing, damaged or
broken hook latches.
Always be sure that the hoist's rated capacity, which is found on the hoist's name plate /label and forged into the hooks, is in
excess of the weight of the load.
Always keep the load from hitting the chain.
Always use two hoists which have rated capacities equal to or more than the load to be lifted whenever you must use two
hoists to lift a load. This will provide adequate protection in the event that a sudden load shift or failure of one hoist
occurs.
Always check the brake before use.
Always check for loose or missing parts before use.
Always lubricate the hoist regularly.
Always pay attention to the load at all times when operating the hoist.
Always secure a hoist and loads properly after use.
Always consult the manufacturer or your dealer if you plan to use a hoist in a dusty, moist or greasy environment.
Always consult the manufacturer or your dealer if you plan to use a hoist in an excessively corrosive environment.
Always operate the hoist with manual power.
Always stop using the hoist immediately in case of functional defects or abnormal operating noise.
Always observe that the chain hangs straight (without twists) from chain block to lower hook.
Always lift in a straight line from hook to hook.
Always make sure the chain block is free to swivel on the upper hook.
Always fit load chains which have been approved by the manufacturer.
! WARNING
28/12/2017
www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 4 of 18
Improper use of chain blocks could result in death or serious injury, to avoid these hazards:
Never attempt to lift more than the rated load capacity (WLL) of the suspension and the supporting structure.
Never allow your attention to be diverted from operating the chain block .
Never attempt to operate this equipment under the influence of alcohol or drugs.
Never wrap the load chain around the load and hook onto itself as a sling/choker chain.
Never insert the point of the hook into a chain link.
Never lift a load if binding prevents equal loading on the load chain.
Never let the load swing or come into contact with other objects.
Never use the chain block to lift, lower, support or transport people.
Never lift a load over people.
Never work near or under hoisted loads.
Never use a damaged chain block or a chain block that is not working correctly.
Never use a chain block which has been taken out of service until it has been properly repaired or replaced.
Never use a hoist if the hook latch is missing or broken (if one is intended to be fitted).
Never splice load or hand chain by using pins, bolts, screw drivers or similar between links.
Never attempt to lengthen the load chain or repair damaged load chain.
Never force a hook or chain into place by hammering.
Never use the chain block with twisted, kinked, damaged, stretched or worn chain.
Never swing a suspended load.
Never support a load on the tip of the hook.
Never suspend a load for an extended period of time.
Never leave a suspended load unattended.
Never run the load chain over a sharp edge ; use a sheave .
Never weld or cut a load suspended by a hoist.
Never use the hoist chain as a welding electrode or allow the chain or hook to be touched by a live welding electrode.
Never allow the chain or hook to be used as an earth for welding.
Never use the hoist with rusty chain.
Never run the lower hook block into the chain block frame or bring the load in contact with the chain block . Case and/or
chain guide damage may result.
Never operate the chain block beyond limits of load chain travel or run the hook assembly into the frame of the block.
Never use the chain stop as an operational limit device.
Never operate a hoist if chain is jumping, if there is excessive noise, or if jamming, overloading or binding occurs.
Never use a hoist without both load chain anchoring points correctly fitted.
Never use a hoist without a name plate /label or with illegible name plate /label .
Never use modified or deformed hooks (refer to Chapter 4).
Never use a motor to operate a manual chain block .
Never use a hoist near fire or where hot objects may touch it.
Never use the hoist in temperatures below -40°C (-40°F) or above +50 °C (+122 °F).
Never adjust or repair a chain block unless qualified to perform chain block maintenance.
Never perform maintenance on the hoist while it is supporting a load
Never use the unit for pulling free a jammed load
Never allow loads to drop when the chain is in a slack condition (danger of chain breakage and shock loading ).
Never move the load into areas which are not visible to the operator.
Never suspend more than one load lifting attachment in the hook of the hoist.
Never reach into moving parts.
Never throw a hoist or allow the unit to fall from height. Always place it properly on the ground.
Never heat treat nor weld any part of the chain block , especially the load chain.
! WARNING
28/12/2017

www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 3 of 18
Safety Instructions
Improper use of chain blocks could result in death or serious injury, to avoid these hazards:
Always be familiar with chain block operating controls, procedures and warnings.
Always allow only competently trained people to operate the hoist.
Always operate a hoist only if you are physically fit.
Always inspect the hoist before use.
Always let the authorized personnel inspect the hoist periodically.
Always make sure the chain block suspension hook is se curely attached to a suitable support. The selection and calculation
of the appropriate supporting structure are the responsibility of the operating company.
Always maintain a firm footing or be otherwise secured when operating the chain block .
Always make sure that load slings or other approved sling attachments are properly sized and seated in the hook saddle.
Only approved and certified lifting tackle must be used.
Always make sure that the hook latch, is closed and not supporting any part of the load.
Always make sure that the load is free to move and will clear all obstructions.
Always take up slack chain carefully, check load balance, then lift a few centimetres and check to be sure the brake will hold
the load and that attachments to the load are firmly seated.
Always avoid any swinging of the load or load hook.
Always protect load chain from weld spatter or other damaging contaminants.
Always report any malfunction, unusual performance or damage of lifting equipment to the appropriate person promptly .
Always inspect the chain block regularly, replace damaged or worn parts and keep appropriate records of maintenance.
Always use genuine Tiger parts when repairing the chain block .
Always apply lubricant to the load chain as recommended in this manual.
Always make sure that you and others are clear of the load before lifting begins and stay clear of the suspended load.
Always warn personnel of your intention to move a load in their area. The operator may start moving the load only after it has
been attached correctly and all persons are clear of the danger zone.
Always make sure that the chain length is long enough for the intended job.
Always check that the hook latches are in proper working order before use (Refer to Chapter 4). Replace missing, damaged or
broken hook latches.
Always be sure that the hoist's rated capacity, which is found on the hoist's name plate /label and forged into the hooks, is in
excess of the weight of the load.
Always keep the load from hitting the chain.
Always use two hoists which have rated capacities equal to or more than the load to be lifted whenever you must use two
hoists to lift a load. This will provide adequate protection in the event that a sudden load shift or failure of one hoist
occurs.
Always check the brake before use.
Always check for loose or missing parts before use.
Always lubricate the hoist regularly.
Always pay attention to the load at all times when operating the hoist.
Always secure a hoist and loads properly after use.
Always consult the manufacturer or your dealer if you plan to use a hoist in a dusty, moist or greasy environment.
Always consult the manufacturer or your dealer if you plan to use a hoist in an excessively corrosive environment.
Always operate the hoist with manual power.
Always stop using the hoist immediately in case of functional defects or abnormal operating noise.
Always observe that the chain hangs straight (without twists) from chain block to lower hook.
Always lift in a straight line from hook to hook.
Always make sure the chain block is free to swivel on the upper hook.
Always fit load chains which have been approved by the manufacturer.
! WARNING
28/12/2017
www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 4 of 18
Improper use of chain blocks could result in death or serious injury, to avoid these hazards:
Never attempt to lift more than the rated load capacity (WLL) of the suspension and the supporting structure.
Never allow your attention to be diverted from operating the chain block .
Never attempt to operate this equipment under the influence of alcohol or drugs.
Never wrap the load chain around the load and hook onto itself as a sling/choker chain.
Never insert the point of the hook into a chain link.
Never lift a load if binding prevents equal loading on the load chain.
Never let the load swing or come into contact with other objects.
Never use the chain block to lift, lower, support or transport people.
Never lift a load over people.
Never work near or under hoisted loads.
Never use a damaged chain block or a chain block that is not working correctly.
Never use a chain block which has been taken out of service until it has been properly repaired or replaced.
Never use a hoist if the hook latch is missing or broken (if one is intended to be fitted).
Never splice load or hand chain by using pins, bolts, screw drivers or similar between links.
Never attempt to lengthen the load chain or repair damaged load chain.
Never force a hook or chain into place by hammering.
Never use the chain block with twisted, kinked, damaged, stretched or worn chain.
Never swing a suspended load.
Never support a load on the tip of the hook.
Never suspend a load for an extended period of time.
Never leave a suspended load unattended.
Never run the load chain over a sharp edge ; use a sheave .
Never weld or cut a load suspended by a hoist.
Never use the hoist chain as a welding electrode or allow the chain or hook to be touched by a live welding electrode.
Never allow the chain or hook to be used as an earth for welding.
Never use the hoist with rusty chain.
Never run the lower hook block into the chain block frame or bring the load in contact with the chain block . Case and/or
chain guide damage may result.
Never operate the chain block beyond limits of load chain travel or run the hook assembly into the frame of the block.
Never use the chain stop as an operational limit device.
Never operate a hoist if chain is jumping, if there is excessive noise, or if jamming, overloading or binding occurs.
Never use a hoist without both load chain anchoring points correctly fitted.
Never use a hoist without a name plate /label or with illegible name plate /label .
Never use modified or deformed hooks (refer to Chapter 4).
Never use a motor to operate a manual chain block .
Never use a hoist near fire or where hot objects may touch it.
Never use the hoist in temperatures below -40°C (-40°F) or above +50 °C (+122 °F).
Never adjust or repair a chain block unless qualified to perform chain block maintenance.
Never perform maintenance on the hoist while it is supporting a load
Never use the unit for pulling free a jammed load
Never allow loads to drop when the chain is in a slack condition (danger of chain breakage and shock loading ).
Never move the load into areas which are not visible to the operator.
Never suspend more than one load lifting attachment in the hook of the hoist.
Never reach into moving parts.
Never throw a hoist or allow the unit to fall from height. Always place it properly on the ground.
Never heat treat nor weld any part of the chain block , especially the load chain.
! WARNING
28/12/2017

www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 5 of 18
Never shock load chain block , chain or hook.
Never operate the chain block unless it is rigged to pull in a straight line from hook to hook.
Never lift a load unless the chain is properly seated in the chain wheel(s).
Never allow more than one operator to pull on a single hand chain at one time.
Never allow sharp contact between two chain block s or between the chain block and any obstructions.
Never drag the chain, chain block or hook along the floor or across other objects.
Never use the hoist for any unauthorised purpose that is beyond the operation instructions contained in this manual.
Never use the chain hoist in acidic conditions.
2. General Information
The information in this manual is directed to the proper use, care and maintenance of the product and does not comprise a
handbook on the broad subject of rigging. Rigging can be defined as the process of lifting and moving heavy loads using
hoists and other mechanical equipment. Skill acquired through specialised experience and study is essential to safe rigging
operations. Remember, proper rigging and lifting techniques are the responsibility of the operator.
Each Tiger chain block is built in accordance with the specifications contained herein and at the time of manufacture
complies with our interpretation of applicable sections of the European s tandard BS EN 13157:2004+A1:2009, the Australian
standard AS1418.2, the American standard ANSI/ASME B30. 16, and the South African standard SANS 1594 . All items come
with a test certificate or an EC Declaration of Conformity stating compliance with the essential health and safety requirements
of the Machinery Directive 2006/42/EC . Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302.
Unpacking
After opening the carton, the product should be carefully inspected for damage which may have occurred during shipment or
handling. Check the chain block frame for dents or cracks and inspect the load chain for nicks and gouges. If shipping damage
has occurred, contact your supplier .
Choose the Right Chain Block for the Job
The load capacity indicated on the unit is the maximum working load limit (WLL) that may be attached. Choose a chain block
with the capacity for the job. Know the capacities of your loads, then match them. The application, environment it is to be used
in, the size and type of load, the attachments to be used and the period of use must also be taken into consideration in
selecting the right chain block for the job. Remember the chain block was designed to ease our burden, and carelessness not
only endangers the operator, but in many cases, a valuable load.
Hoists are designed to provide a 4 to 1 safety factor. Supporting structures and load -attaching devices used in conjunction
with this hoist must provide an adequate safety factor to handle the rated load, plus the weight of the hoist and attached
equipment. This is the customer’s resp onsibility. If in doubt, consult a registered structural engineer.
! WARNING
Operating a unit with obvious external damage may cause the load to drop and that may result in personal injury and/or
property damage. To avoid injury carefully check unit for external damage prior to installation.
Chain
anch
Hois
ide
label
28/12/2017
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Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
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www.tigerlifting.com
Page 6 of 18
3. Function/Operation
Hand operated manual chain blocks are actuated by pulling on the hand chain that is fitted to a pocketed wheel that when
rotated acts on the brake and either raises or lowers a load.
The hoist may be used at ambient temperatures betwe en -40°C (-40°F) and +50 °C (+122 °F).Consult the manufacturer in the
case of extreme working conditions .
Note: Before use at ambi ent temperatures of less than 0 °C, check the brake for freezing by lifting and lo wering a small load 2 -
3 times. Before operating the hoist in special atmospheres (high humidity, salty, caustic, alkaline) or handling hazardous
goods (e.g. molten compounds, radioactive materials), consult the manufacturer for advice.
Loads can be move d horizontally with the use of a trolley. Always transport the load in the horizontal direction slowly, carefully
and close to the ground.
Operation
Face the hand chain wheel side of the hoist.
Lifting the load
Pulling the hand chain in clockwise direction will raise the load.
Note: Depending on the type of load picked up, the lifting height may be reduced for units fitted with a chain container .
Lowering the load
Pulling the hand chain in anticlockwise direction will lower the load.
Note:The clicking sound of the pawl when a load is being raised indicates normal operation.
Stop operating in the lifting direction when the hook block contacts the hoist body, as noted bythe sudden increase
in the hand chain pull or the tipping of the hook block.
The operator must ensure that the hoist is suspended in a manner that makes it possible to operate the unit without
exposing himself or other personnel to danger by the unit itself, the suspension or the load.
Stand clear of all loads and avoid moving load over the heads of other personnel. Warn personnel of your intention to
move a load in their area. When the unit is not in use, position the suspension (e.g. bottom block, load hook) above
normal head height, if possible.
! WARNING
If parts of the hoist are dropped, they can cause injury, death or property damage. Adequately support the hoist during
installation.
! WARNING
28/12/2017

www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 5 of 18
Never shock load chain block , chain or hook.
Never operate the chain block unless it is rigged to pull in a straight line from hook to hook.
Never lift a load unless the chain is properly seated in the chain wheel(s).
Never allow more than one operator to pull on a single hand chain at one time.
Never allow sharp contact between two chain block s or between the chain block and any obstructions.
Never drag the chain, chain block or hook along the floor or across other objects.
Never use the hoist for any unauthorised purpose that is beyond the operation instructions contained in this manual.
Never use the chain hoist in acidic conditions.
2. General Information
The information in this manual is directed to the proper use, care and maintenance of the product and does not comprise a
handbook on the broad subject of rigging. Rigging can be defined as the process of lifting and moving heavy loads using
hoists and other mechanical equipment. Skill acquired through specialised experience and study is essential to safe rigging
operations. Remember, proper rigging and lifting techniques are the responsibility of the operator.
Each Tiger chain block is built in accordance with the specifications contained herein and at the time of manufacture
complies with our interpretation of applicable sections of the European s tandard BS EN 13157:2004+A1:2009, the Australian
standard AS1418.2, the American standard ANSI/ASME B30. 16, and the South African standard SANS 1594 . All items come
with a test certificate or an EC Declaration of Conformity stating compliance with the essential health and safety requirements
of the Machinery Directive 2006/42/EC . Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302.
Unpacking
After opening the carton, the product should be carefully inspected for damage which may have occurred during shipment or
handling. Check the chain block frame for dents or cracks and inspect the load chain for nicks and gouges. If shipping damage
has occurred, contact your supplier .
Choose the Right Chain Block for the Job
The load capacity indicated on the unit is the maximum working load limit (WLL) that may be attached. Choose a chain block
with the capacity for the job. Know the capacities of your loads, then match them. The application, environment it is to be used
in, the size and type of load, the attachments to be used and the period of use must also be taken into consideration in
selecting the right chain block for the job. Remember the chain block was designed to ease our burden, and carelessness not
only endangers the operator, but in many cases, a valuable load.
Hoists are designed to provide a 4 to 1 safety factor. Supporting structures and load -attaching devices used in conjunction
with this hoist must provide an adequate safety factor to handle the rated load, plus the weight of the hoist and attached
equipment. This is the customer’s resp onsibility. If in doubt, consult a registered structural engineer.
! WARNING
Operating a unit with obvious external damage may cause the load to drop and that may result in personal injury and/or
property damage. To avoid injury carefully check unit for external damage prior to installation.
Chain
anch
Hois
ide
label
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Page 6 of 18
3. Function/Operation
Hand operated manual chain blocks are actuated by pulling on the hand chain that is fitted to a pocketed wheel that when
rotated acts on the brake and either raises or lowers a load.
The hoist may be used at ambient temperatures betwe en -40°C (-40°F) and +50 °C (+122 °F).Consult the manufacturer in the
case of extreme working conditions .
Note: Before use at ambi ent temperatures of less than 0 °C, check the brake for freezing by lifting and lo wering a small load 2 -
3 times. Before operating the hoist in special atmospheres (high humidity, salty, caustic, alkaline) or handling hazardous
goods (e.g. molten compounds, radioactive materials), consult the manufacturer for advice.
Loads can be move d horizontally with the use of a trolley. Always transport the load in the horizontal direction slowly, carefully
and close to the ground.
Operation
Face the hand chain wheel side of the hoist.
Lifting the load
Pulling the hand chain in clockwise direction will raise the load.
Note: Depending on the type of load picked up, the lifting height may be reduced for units fitted with a chain container .
Lowering the load
Pulling the hand chain in anticlockwise direction will lower the load.
Note:The clicking sound of the pawl when a load is being raised indicates normal operation.
Stop operating in the lifting direction when the hook block contacts the hoist body, as noted bythe sudden increase
in the hand chain pull or the tipping of the hook block.
The operator must ensure that the hoist is suspended in a manner that makes it possible to operate the unit without
exposing himself or other personnel to danger by the unit itself, the suspension or the load.
Stand clear of all loads and avoid moving load over the heads of other personnel. Warn personnel of your intention to
move a load in their area. When the unit is not in use, position the suspension (e.g. bottom block, load hook) above
normal head height, if possible.
! WARNING
If parts of the hoist are dropped, they can cause injury, death or property damage. Adequately support the hoist during
installation.
! WARNING
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Page 7 of 18
4. Chain and Hooks
The hooks and load chains are made of special alloy-steels and are precisely heat -treated. Never weld or heat-treat them
again.
Load Chain
The load chains are exceptionally long -wearing, but wear is unavoidable and certain conditions will cause wear and corrosion
that will lessen the strength . Inspect the load chain for sufficient lubrication , mechanical damage and check for external
defects, deformations, superficial cracks, wear and corrosion marks.
Round steel section chains must be replaced when the original nominal thickness ´d´ on the chain l ink with the worst wear
has been reduced by more than 10% or when the chain has elongated to a value greater than the discard levels shown in the
tables below. There are two alternative tables for either measuring the chain over 21 links or measuring the chain over 7
pitches . Chain should be clean, free of twists and pulled taut before measuring.
Measuring the diameter of the chain
dm= d1+ d2
2
Replace the chain if dm0 .9 × d, where d is the normal diameter of the chain wire .
Measuring over 21links
Capacity (tonnes) Diameter of Chain
Wire dØ(mm)
Discard if Diameter of
Chain Wire dØ(mm)
Dimensions of Chain
(mm) (dØ x P)
Discard if 21 links
(mm)
0.5/1.0 6.3 5.7 6.3 × 19 421 .6
1.5/3.0t twin 7.1 6.4 7.1 × 21 467 .4
2.0/5.0 8.0 7.2 8 × 24 533 .4
Measuring over 7 pitches
Capacity (tonnes) Diameter of Chain
Wire dØ(mm)
Discard if Diameter of
Chain Wire dØ (mm)
Dimensions of Chain
(mm) (dØ x P) Discard if L (mm)
0.5/1.0 6.3 5.7 6.3 × 19 137.0
1.5/3.0t twin 7.1 6.4 7.1 × 21 151.5
2.0/5.0 8.0 7.2 8 × 24 173.5
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Page 8 of 18
Do not knot the load chain or splice/connect it by using pins, bolts, screw drivers or similar. Do not repair load chains installed
in the hoist. Protect load chain from weld spatter or other damaging contaminants.
Only fit load chains which have been approved by the manufacturer. Non -compliance with this specification will render the
legal warranty or guarantee void with immediate effect. See the Chapter 7 Maintenance for more information on maintenance
of the load chain.
Hand chain
Tiger hand chain is 5mm × 24mm and either galvanised hand chain.
Only fit hand chains which have been approved by the manufacturer. Non -compliance with this specification will render the
legal warranty or guarantee void with immediate effect.
If the unit’s hand chain has been supplied or subsequently fitted with a Tiger hand chain joiner link (HC-050 -JL) make sure
that it has been fitted correctly and is in good working order.
Make sure that the HC-050 -JL has been fitted in the correct orientation as shown in figure 1 below. To achieve this, the
HC-050-JL stainless steel rivet heads must be facing the front of the chain block and the joiner link must sit vertically within
the hand wheel pocket as seen in figure 2 below:
Figure 1 Figure 2
Regularly inspect the HC -050 -JL. In the event of any defects remove from service and refer the hoist to a competent person for
thorough examination:
•Wear: make sure that the two stainless steel rivet heads are complete and have not been worn away or corroded,
ensure the rivets are secure and tight a have solid hold of both plates.
•Damage: ensure the link has not been damaged and that both sides of the link join together to form a flat surface
without any signs of distortion by being: bent, twisted, cracked, corroded or stretched.
If the rivets are to be replaced during inspection or maintenance, the dimensions are 2.4mm× 6.0mm and must conform to
EN ISO 15983 and the material is stainless steel. These and the joiner links are available as a spare part from Tiger.
Hooks
Do not remove the safety latches from top and/ or bottom load hooks unless you are replacing them with new latches .
Never mark or hard stamp hooks or any other load bearing parts.
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Page 7 of 18
4. Chain and Hooks
The hooks and load chains are made of special alloy-steels and are precisely heat -treated. Never weld or heat-treat them
again.
Load Chain
The load chains are exceptionally long -wearing, but wear is unavoidable and certain conditions will cause wear and corrosion
that will lessen the strength . Inspect the load chain for sufficient lubrication , mechanical damage and check for external
defects, deformations, superficial cracks, wear and corrosion marks.
Round steel section chains must be replaced when the original nominal thickness ´d´ on the chain l ink with the worst wear
has been reduced by more than 10% or when the chain has elongated to a value greater than the discard levels shown in the
tables below. There are two alternative tables for either measuring the chain over 21 links or measuring the chain over 7
pitches . Chain should be clean, free of twists and pulled taut before measuring.
Measuring the diameter of the chain
dm= d1+ d2
2
Replace the chain if dm0 .9 × d, where d is the normal diameter of the chain wire .
Measuring over 21links
Capacity (tonnes) Diameter of Chain
Wire dØ(mm)
Discard if Diameter of
Chain Wire dØ(mm)
Dimensions of Chain
(mm) (dØ x P)
Discard if 21 links
(mm)
0.5/1.0 6.3 5.7 6.3 × 19 421 .6
1.5/3.0t twin 7.1 6.4 7.1 × 21 467 .4
2.0/5.0 8.0 7.2 8 × 24 533 .4
Measuring over 7 pitches
Capacity (tonnes) Diameter of Chain
Wire dØ(mm)
Discard if Diameter of
Chain Wire dØ (mm)
Dimensions of Chain
(mm) (dØ x P) Discard if L (mm)
0.5/1.0 6.3 5.7 6.3 × 19 137.0
1.5/3.0t twin 7.1 6.4 7.1 × 21 151.5
2.0/5.0 8.0 7.2 8 × 24 173.5
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Page 8 of 18
Do not knot the load chain or splice/connect it by using pins, bolts, screw drivers or similar. Do not repair load chains installed
in the hoist. Protect load chain from weld spatter or other damaging contaminants.
Only fit load chains which have been approved by the manufacturer. Non -compliance with this specification will render the
legal warranty or guarantee void with immediate effect. See the Chapter 7 Maintenance for more information on maintenance
of the load chain.
Hand chain
Tiger hand chain is 5mm × 24mm and either galvanised hand chain.
Only fit hand chains which have been approved by the manufacturer. Non -compliance with this specification will render the
legal warranty or guarantee void with immediate effect.
If the unit’s hand chain has been supplied or subsequently fitted with a Tiger hand chain joiner link (HC-050 -JL) make sure
that it has been fitted correctly and is in good working order.
Make sure that the HC-050 -JL has been fitted in the correct orientation as shown in figure 1 below. To achieve this, the
HC-050-JL stainless steel rivet heads must be facing the front of the chain block and the joiner link must sit vertically within
the hand wheel pocket as seen in figure 2 below:
Figure 1 Figure 2
Regularly inspect the HC -050 -JL. In the event of any defects remove from service and refer the hoist to a competent person for
thorough examination:
•Wear: make sure that the two stainless steel rivet heads are complete and have not been worn away or corroded,
ensure the rivets are secure and tight a have solid hold of both plates.
•Damage: ensure the link has not been damaged and that both sides of the link join together to form a flat surface
without any signs of distortion by being: bent, twisted, cracked, corroded or stretched.
If the rivets are to be replaced during inspection or maintenance, the dimensions are 2.4mm× 6.0mm and must conform to
EN ISO 15983 and the material is stainless steel. These and the joiner links are available as a spare part from Tiger.
Hooks
Do not remove the safety latches from top and/ or bottom load hooks unless you are replacing them with new latches .
Never mark or hard stamp hooks or any other load bearing parts.
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Page 9 of 18
The hook opening will elongate with overloads and incorrect hooking. When the hook measurements have changed beyond
the permissible discard limits shown in the t able in Chapter 7 Technical Data /Hooks, it is dangerously deformed and must be
replaced immediately.
Dye penetrant, magnetic particle inspections (MPI) or other suitable crack detecting inspections should be performed on
hooks at least once a year, if external conditions indicate there has been unusual usage.
TR7 products are fitted with the patent pending Tiger “EZ check” 3 point marking system. With this system a quick check that
the A and B measurements are the same ( as shown in the diagram below ) will indicate if the hooks have stretched
If AɩB the hook is fine; If A>B the hook needs to be replaced:
5. Maintenance
Never perform maintenance on the hoist while it is supporting a load.
Before performing maintenance attach a notice/tag to the block to indicate that it must not be used while maintenance
is in progress.
Servicing and repairs should only be carried out by qualified, competent, and responsible people.
After performing any maintenance to the hoist, always perform a functional test before returning to service. After the
replacement of components, a subsequent inspection by a competent person is obligatory!
Repair work may only be carried out by a specialist workshop that uses original Tiger spare parts.
Beforehandling lubricants, read the associated product health and safety datainformation sheet obtained from the
lubricant supplier.
! WARNING
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Page 10 of 18
Store the unit in a clean and dry place.
Protect the unit including all accessories against contamination, humidity and damage by means of a suitable cover.
Protect against corrosion.
Wipe off all dirt and water.
A light oil film should be applied to the chains , hook pins and hook latch pins.
Since the brake disks may freeze at temperature below 0°C, the unit should be stored with closed brake. Turn the
hand chain wheel clockwise to this effect and hold the load fall at the same time.
If the unit is to be used again after i t has been taken out of service, it must first be inspected again by a competent
person.
Disposal
When the product comes to the end of its lifecycle, after taking the unit out of service, recycle or dispose of the parts of the
unit respecting local and national environmental regulations.
6. Manufacturer Testing and Verification
This product was manufactured under our single -unit control of quality and was passed with strict inspection in accordance
with our inspection standards.
Capacity (tonne) WLL(kg) Test Load (kg)
0.5
500
750
1 1000 1500
1.5 1500 2250
2 2000 3000
3
3000
4500
5 5000 7500
Declaration of Conformity
Products are tested in line with the requirements within applicable sections of the European standard BS EN
13157: 2004+A1:2009, the Australian standard AS1418.2, the American standard ANSI/ASME B30.16, and the South African
standard SANS 1594 . All items comply with the essential health and safety requirements of the Machinery Directive
2006/42/EC. Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302.
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Page 9 of 18
The hook opening will elongate with overloads and incorrect hooking. When the hook measurements have changed beyond
the permissible discard limits shown in the t able in Chapter 7 Technical Data /Hooks, it is dangerously deformed and must be
replaced immediately.
Dye penetrant, magnetic particle inspections (MPI) or other suitable crack detecting inspections should be performed on
hooks at least once a year, if external conditions indicate there has been unusual usage.
TR7 products are fitted with the patent pending Tiger “EZ check” 3 point marking system. With this system a quick check that
the A and B measurements are the same ( as shown in the diagram below ) will indicate if the hooks have stretched
If AɩB the hook is fine; If A>B the hook needs to be replaced:
5. Maintenance
Never perform maintenance on the hoist while it is supporting a load.
Before performing maintenance attach a notice/tag to the block to indicate that it must not be used while maintenance
is in progress.
Servicing and repairs should only be carried out by qualified, competent, and responsible people.
After performing any maintenance to the hoist, always perform a functional test before returning to service. After the
replacement of components, a subsequent inspection by a competent person is obligatory!
Repair work may only be carried out by a specialist workshop that uses original Tiger spare parts.
Beforehandling lubricants, read the associated product health and safety datainformation sheet obtained from the
lubricant supplier.
! WARNING
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Page 10 of 18
Store the unit in a clean and dry place.
Protect the unit including all accessories against contamination, humidity and damage by means of a suitable cover.
Protect against corrosion.
Wipe off all dirt and water.
A light oil film should be applied to the chains , hook pins and hook latch pins.
Since the brake disks may freeze at temperature below 0°C, the unit should be stored with closed brake. Turn the
hand chain wheel clockwise to this effect and hold the load fall at the same time.
If the unit is to be used again after i t has been taken out of service, it must first be inspected again by a competent
person.
Disposal
When the product comes to the end of its lifecycle, after taking the unit out of service, recycle or dispose of the parts of the
unit respecting local and national environmental regulations.
6. Manufacturer Testing and Verification
This product was manufactured under our single -unit control of quality and was passed with strict inspection in accordance
with our inspection standards.
Capacity (tonne) WLL(kg) Test Load (kg)
0.5
500
750
1 1000 1500
1.5 1500 2250
2 2000 3000
3
3000
4500
5 5000 7500
Declaration of Conformity
Products are tested in line with the requirements within applicable sections of the European standard BS EN
13157: 2004+A1:2009, the Australian standard AS1418.2, the American standard ANSI/ASME B30.16, and the South African
standard SANS 1594 . All items comply with the essential health and safety requirements of the Machinery Directive
2006/42/EC. Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302.
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Page 11 of 18
7. Technical Data
Chain blocks
Product
Code
Capacity
(tonne)
Effort
(kg)
Dimensions (mm) Load Chain Standard
HOL (m)
Mass @
standard
HOL (kg)
Extra mass
per metre
HOL (kg)
A B D E F1 F2 G Diameter
(mm)
No. of
falls
CB-0050
0.5
21
93
66
52
78
24
38
305
6.3
1
3
10.8
1.86
CB-0100 1.0 25 93 66 63 87 28 45 340 6.3 1 3 11.8 1.86
CB-0150 1.5 32 98 73 78 102 34 51 385 7.1 1 3 16.2 2.10
CB-0200 2.0 34 101 79 87 113 35 53 420 8.0 1 3 20.0 2.39
CB-0300 3.0 34 98 73 60 148 36 56 465 7.1 2 3 23.3 3.20
CB-0500 5.0 37 101 79 122 209 49 70 575 8.0 3 3 37.8 5.17
0.5t – 2.0t
3.0t twin fall
5.0t
28/12/2017
Ø
Ø
Ø
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Hooks
The following table shows the normal measurements for the Tiger hooks and the discard limits.
Capacity
(Tonnes)
Collar measurements (mm) Hook thickness at point shown in
diagram (mm)
Hook throat
Opening (mm)
“EZ Check”
measurement
(mm)
a b c d e f
Normal
Discard
Normal
Discard
Normal
Discard
Normal
Discard
Normal
Discard
Normal
Discard
0.5 8 8.5 13.5 12.8 19 18 15 14 29 32 47 50
1.0 8 8.5 13.5 12.8 23 21.5 17 16 34 37 52 55
1.5
10
10.5
15.5
14.7
26
24.2
21
19.5
39
43
59
63
2.0 10 10.5 17.5 16.6 30 28.2 22 20.5 42 47 64 69
3.0 12.5 13.5 20 19 37 35 32 30 42 47 76 81
5.0 19 20.5 30 28.5 43 40.5 36 34 58 63.5 86 91.5
Traditional Tiger Hooks Tiger Hooks with new “EZ Check”
3 point marking system
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7. Technical Data
Chain blocks
Product
Code
Capacity
(tonne)
Effort
(kg)
Dimensions (mm) Load Chain Standard
HOL (m)
Mass @
standard
HOL (kg)
Extra mass
per metre
HOL (kg)
A B D E F1 F2 G Diameter
(mm)
No. of
falls
CB-0050
0.5
21
93
66
52
78
24
38
305
6.3
1
3
10.8
1.86
CB-0100 1.0 25 93 66 63 87 28 45 340 6.3 1 3 11.8 1.86
CB-0150 1.5 32 98 73 78 102 34 51 385 7.1 1 3 16.2 2.10
CB-0200 2.0 34 101 79 87 113 35 53 420 8.0 1 3 20.0 2.39
CB-0300 3.0 34 98 73 60 148 36 56 465 7.1 2 3 23.3 3.20
CB-0500 5.0 37 101 79 122 209 49 70 575 8.0 3 3 37.8 5.17
0.5t – 2.0t
3.0t twin fall
5.0t
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Ø
Ø
Ø
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Hooks
The following table shows the normal measurements for the Tiger hooks and the discard limits.
Capacity
(Tonnes)
Collar measurements (mm) Hook thickness at point shown in
diagram (mm)
Hook throat
Opening (mm)
“EZ Check”
measurement
(mm)
a b c d e f
Normal
Discard
Normal
Discard
Normal
Discard
Normal
Discard
Normal
Discard
Normal
Discard
0.5 8 8.5 13.5 12.8 19 18 15 14 29 32 47 50
1.0 8 8.5 13.5 12.8 23 21.5 17 16 34 37 52 55
1.5
10
10.5
15.5
14.7
26
24.2
21
19.5
39
43
59
63
2.0 10 10.5 17.5 16.6 30 28.2 22 20.5 42 47 64 69
3.0 12.5 13.5 20 19 37 35 32 30 42 47 76 81
5.0 19 20.5 30 28.5 43 40.5 36 34 58 63.5 86 91.5
Traditional Tiger Hooks Tiger Hooks with new “EZ Check”
3 point marking system
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TR7 products are fitted with the patent pending Tiger “EZ check” 3 point marking system. With this system a quick check
that the A and B measurements are the same (as shown in the diagram below) will indicate if the hooks have stretched
If AɩB the hook is fine; If A>B the hook needs to be replaced:
In addition to the above checks, more than a 10° twist from the plane of hook is enough to warrant replacement of the hook.
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8. Exploded diagrams
For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:
Par
C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1
Part No.
Q’TY
Part Name Part No.
Q’TY
Part Name Part No.
Q’TY Part Name
C-1 1 Label C-13 1 Load Chain Guide C-25 2 Pawl
C-2 6 Nut C-14 1 Load Sheave C-26 2 Snap Ring for Pawl Pin
C-4 1 Gear Cover C-15 1 Top Hook Assembly C-27 1 Ratchet Gear Cover
C-5 2 Pinion(with Pinion Gear) C-16 1 Cu er Pin C-28 1 Handwheel
C-6 1 Load Gear C-17 1 Chain-End-Fixing Pin C-29 1 Hand Chain
C-7 1 Pinion Sha C-18 1 Load Chain C-30 1 Washer for Pinion Sha Nut
C-8 1 Pinion Sha Washer C-19 1 Load Chain Guide Pin C-31 1 Check Nut
C-9 1 Gear - Side Plate Assembly C-20 1 Wheel-Side Plate Assembly C-32 1 Cu er Pin for Check Nut
C-10 1 Chain Stripper C-21 1 Disc Hub C-33 1 Handwheel Cover
C-11 1 Load Chain Anchoring C-22 2 Brake Disc C-53 1
Chain-End-Fixing Screw for 3t Hook Yoke
C-12 1 Bo om Hook Assembly C-23 1 Ratchet Gear C-55 1 Chain-End-Fixing Screw for 5t Hook Yoke
C-12-1 1 Bo om Hook Pin C-24 2 Pawl Spring
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8. Exploded diagrams
For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:
Par
C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1
Part No.
Q’TY
Part Name Part No.
Q’TY
Part Name Part No.
Q’TY Part Name
C-1 1 Label C-13 1 Load Chain Guide C-25 2 Pawl
C-2 6 Nut C-14 1 Load Sheave C-26 2 Snap Ring for Pawl Pin
C-4 1 Gear Cover C-15 1 Top Hook Assembly C-27 1 Ratchet Gear Cover
C-5 2 Pinion(with Pinion Gear) C-16 1 Cu er Pin C-28 1 Handwheel
C-6 1 Load Gear C-17 1 Chain-End-Fixing Pin C-29 1 Hand Chain
C-7 1 Pinion Sha C-18 1 Load Chain C-30 1 Washer for Pinion Sha Nut
C-8 1 Pinion Sha Washer C-19 1 Load Chain Guide Pin C-31 1 Check Nut
C-9 1 Gear - Side Plate Assembly C-20 1 Wheel-Side Plate Assembly C-32 1 Cu er Pin for Check Nut
C-10 1 Chain Stripper C-21 1 Disc Hub C-33 1 Handwheel Cover
C-11 1 Load Chain Anchoring C-22 2 Brake Disc C-53 1
Chain-End-Fixing Screw for 3t Hook Yoke
C-12 1 Bo om Hook Assembly C-23 1 Ratchet Gear C-55 1 Chain-End-Fixing Screw for 5t Hook Yoke
C-12-1 1 Bo om Hook Pin C-24 2 Pawl Spring
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Page 14 of 18
8. Exploded diagrams
For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:
Par
C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1
Part No.
Q’TY
Part Name Part No.
Q’TY
Part Name Part No.
Q’TY Part Name
C-1 1 Label C-13 1 Load Chain Guide C-25 2 Pawl
C-2 6 Nut C-14 1 Load Sheave C-26 2 Snap Ring for Pawl Pin
C-4 1 Gear Cover C-15 1 Top Hook Assembly C-27 1 Ratchet Gear Cover
C-5 2 Pinion(with Pinion Gear) C-16 1 Cu er Pin C-28 1 Handwheel
C-6 1 Load Gear C-17 1 Chain-End-Fixing Pin C-29 1 Hand Chain
C-7 1 Pinion Sha C-18 1 Load Chain C-30 1 Washer for Pinion Sha Nut
C-8 1 Pinion Sha Washer C-19 1 Load Chain Guide Pin C-31 1 Check Nut
C-9 1 Gear - Side Plate Assembly C-20 1 Wheel-Side Plate Assembly C-32 1 Cu er Pin for Check Nut
C-10 1 Chain Stripper C-21 1 Disc Hub C-33 1 Handwheel Cover
C-11 1 Load Chain Anchoring C-22 2 Brake Disc C-53 1
Chain-End-Fixing Screw for 3t Hook Yoke
C-12 1 Bo om Hook Assembly C-23 1 Ratchet Gear C-55 1 Chain-End-Fixing Screw for 5t Hook Yoke
C-12-1 1 Bo om Hook Pin C-24 2 Pawl Spring

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Page 13 of 18
TR7 products are fitted with the patent pending Tiger “EZ check” 3 point marking system. With this system a quick check
that the A and B measurements are the same (as shown in the diagram below) will indicate if the hooks have stretched
If AɩB the hook is fine; If A>B the hook needs to be replaced:
In addition to the above checks, more than a 10° twist from the plane of hook is enough to warrant replacement of the hook.
28/12/2017
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Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
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ALNWICK, NE66 2DG
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Page 14 of 18
8. Exploded diagrams
For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:
Par
C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1
Part No. Q’TY Part Name Part No. Q’TY Part Name Part No. Q’TY Part Name
C-1 1 Label C-13 1 Load Chain Guide C-25 2 Pawl
C-2 6 Nut C-14 1 Load Sheave C-26 2 Snap Ring for Pawl Pin
C-4 1 Gear Cover C-15 1 Top Hook Assembly C-27 1 Ratchet Gear Cover
C-5 2 Pinion(with Pinion Gear) C-16 1 Cu er Pin C-28 1 Handwheel
C-6 1 Load Gear C-17 1 Chain-End-Fixing Pin C-29 1 Hand Chain
C-7 1 Pinion Sha C-18 1 Load Chain C-30 1 Washer for Pinion Sha Nut
C-8 1 Pinion Sha Washer C-19 1 Load Chain Guide Pin C-31 1 Check Nut
C-9 1 Gear - Side Plate Assembly C-20 1 Wheel-Side Plate Assembly C-32 1 Cu er Pin for Check Nut
C-10 1 Chain Stripper C-21 1 Disc Hub C-33 1 Handwheel Cover
C-11 1 Load Chain Anchoring C-22 2 Brake Disc C-53 1
Chain-End-Fixing Screw for 3t Hook Yoke
C-12 1 Bo om Hook Assembly C-23 1 Ratchet Gear C-55 1 Chain-End-Fixing Screw for 5t Hook Yoke
C-12-1 1 Bo om Hook Pin C-24 2 Pawl Spring
www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 14 of 18
8. Exploded diagrams
For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:
Par
C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1
Part No.
Q’TY
Part Name Part No.
Q’TY
Part Name Part No.
Q’TY Part Name
C-1 1 Label C-13 1 Load Chain Guide C-25 2 Pawl
C-2 6 Nut C-14 1 Load Sheave C-26 2 Snap Ring for Pawl Pin
C-4 1 Gear Cover C-15 1 Top Hook Assembly C-27 1 Ratchet Gear Cover
C-5 2 Pinion(with Pinion Gear) C-16 1 Cu er Pin C-28 1 Handwheel
C-6 1 Load Gear C-17 1 Chain-End-Fixing Pin C-29 1 Hand Chain
C-7 1 Pinion Sha C-18 1 Load Chain C-30 1 Washer for Pinion Sha Nut
C-8 1 Pinion Sha Washer C-19 1 Load Chain Guide Pin C-31 1 Check Nut
C-9 1 Gear - Side Plate Assembly C-20 1 Wheel-Side Plate Assembly C-32 1 Cu er Pin for Check Nut
C-10 1 Chain Stripper C-21 1 Disc Hub C-33 1 Handwheel Cover
C-11 1 Load Chain Anchoring C-22 2 Brake Disc C-53 1
Chain-End-Fixing Screw for 3t Hook Yoke
C-12 1 Bo om Hook Assembly C-23 1 Ratchet Gear C-55 1 Chain-End-Fixing Screw for 5t Hook Yoke
C-12-1 1 Bo om Hook Pin C-24 2 Pawl Spring
www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 14 of 18
8. Exploded diagrams
For 500kg, 1.0t, 1.5t, 2.0t, 3.0t twin fall, 5t capacity units:
Par
C-1
C-2
C-4
C-5
C-6
C-7
C-8
C-9
C-1
C-1
C-1
Part No.
Q’TY
Part Name Part No.
Q’TY
Part Name Part No.
Q’TY Part Name
C-1 1 Label C-13 1 Load Chain Guide C-25 2 Pawl
C-2 6 Nut C-14 1 Load Sheave C-26 2 Snap Ring for Pawl Pin
C-4 1 Gear Cover C-15 1 Top Hook Assembly C-27 1 Ratchet Gear Cover
C-5 2 Pinion(with Pinion Gear) C-16 1 Cu er Pin C-28 1 Handwheel
C-6 1 Load Gear C-17 1 Chain-End-Fixing Pin C-29 1 Hand Chain
C-7 1 Pinion Sha C-18 1 Load Chain C-30 1 Washer for Pinion Sha Nut
C-8 1 Pinion Sha Washer C-19 1 Load Chain Guide Pin C-31 1 Check Nut
C-9 1 Gear - Side Plate Assembly C-20 1 Wheel-Side Plate Assembly C-32 1 Cu er Pin for Check Nut
C-10 1 Chain Stripper C-21 1 Disc Hub C-33 1 Handwheel Cover
C-11 1 Load Chain Anchoring C-22 2 Brake Disc C-53 1
Chain-End-Fixing Screw for 3t Hook Yoke
C-12 1 Bo om Hook Assembly C-23 1 Ratchet Gear C-55 1 Chain-End-Fixing Screw for 5t Hook Yoke
C-12-1 1 Bo om Hook Pin C-24 2 Pawl Spring

www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 15 of 18
9. Inspection Log
Test Certificate/DOCNumber Model Number Product Description
Date introduced into service
Serial Number
Date
Comments
Signature
28/12/2017
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www.tigerlifting.com
Page 16 of 18
Owner’s Notes
27/12/2017

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Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 15 of 18
9. Inspection Log
Test Certificate/DOCNumber Model Number Product Description
Date introduced into service
Serial Number
Date
Comments
Signature
28/12/2017
www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 16 of 18
Owner’s Notes
27/12/2017

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Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 17 of 18
Owner’s Notes
28/12/2017
www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 18 of 18
Owner’s Notes
28/12/2017

www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 17 of 18
Owner’s Notes
28/12/2017
www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Page 18 of 18
Owner’s Notes
28/12/2017

www. gerlif ng.com
Unit 1, 'ƌĞĞŶƐĮeld Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: info@ gerli ing.com
www.tigerlifting.com
Tiger Taiwan
Woo Sing Industrial Co., Ltd
Tiger UK
Tiger Lifting UK Limited
Unit 1, Greensfield Industrial Estate
Willowburn Avenue
ALNWICK
NE66 2DG
U K
Phone: [phone]
Fax: [phone]
[email protected]
Representative in Europe
www.tigerlifting.com
Manual Tiger TCB-SS12 En 201605 v3.1.indd 44 26/05/2016 16:06:14
Tiger N.A.
Tiger Lifting North America, INC.
38381 N. Robert wilson RD.,
GONZALES,
LA 70737,
USA
Phone: [phone]
[email protected]
Taiwan
Phone: [phone]
Fax: [phone]
[email protected]
6F, No. 118-1, ZhongZheng Road,
Shilin Dist., Taipei City
Taipei City