Tiso TYRE-KILLER Series User manual

Size А4
ROAD BLOCKING SYSTEMS
Installation and Operation Manual
Revision 1.1 01.2022
Page
-1-
MECHANICAL TIRE-KILLER
Size А4
ROAD BLOCKING SYSTEMS
Installation and Operation Manual
Revision 1.1 01.2022
Page
-1-
MECHANICAL TIRE-KILLER
Office and Production site: Tel.: [phone]
14 Promyslova str., 02088, Kyiv, Ukraine, Fax: [phone]
E-mail: [email protected] www.tiso.global
Original guide
INSTALLATION AND OPERATION
MANUAL
Mechanical Road Blocker of TYRE-KILLER series
(surface-mount/submersible)
Size А4
ROAD BLOCKING SYSTEMS
Installation and Operation Manual
Revision 1.1 01.2022
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-1-
MECHANICAL TIRE-KILLER
Size А4
ROAD BLOCKING SYSTEMS
Installation and Operation Manual
Revision 1.1 01.2022
Page
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MECHANICAL TIRE-KILLER

Size А4
ROAD BLOCKING SYSTEMS
Installation and Operation Manual
Revision 1.1 01.2022
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MECHANICAL TIRE-KILLER
Size А4
ROAD BLOCKING SYSTEMS
Installation and Operation Manual
Revision 1.1 01.2022
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-2-
MECHANICAL TIRE-KILLER
Office and Production site: Tel.: [phone]
14 Promyslova str., 02088, Kyiv, Ukraine, Fax: [phone]
E-mail: [email protected] www.tiso.global
Contents :
1. General Guidelines ........................................................................................................... 3
2. Product Description ......................................................................................................... 6
3. Purpose ........................................................................................................................... 6
4.Technical Features ........................................................................................................... 7
5.Product Specification ....................................................................................................... 8
6.Road Blocker Installation ..................................................................................................10
7.6Operation Regulations ......................................................................................................1
8. Notes........................................................ ................................................................. 25.......
.
џThis Manual is an integral part of the product and shall be handed over to
the customer.
џThe Manual shall be kept for future use and to be consulted, if appropriate.
џIf the road blocker is resold, handed over to another owner or transported
to another place, make sure that this manual is enclosed to the product to
be used by new owner and/or maintenance staff during installation and/or
operation.
..
The following abbreviation are used in this Manual:
џR.s.l - Road surface level (reference point + 0.000)

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ROAD BLOCKING SYSTEMS
Installation and Operation Manual
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Size А4
ROAD BLOCKING SYSTEMS
Installation and Operation Manual
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Office and Production site: Tel.: [phone]
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E-mail: [email protected] www.tiso.global
The Manual should be scrutinized prior to the equipment installation
and operation to ensure safety of people. Improper installation or
misuse of the product does not ensure safety.
џThe Company "TiSO" does its best to provide surety and accuracy of this Manual and
reflect substantial design modifications. Continuous improvement may cause little
differences between the equipment to be supplied and the description herein.
џThe Manual to be kept for future use.
џOperating equipment to be beyond the reach children and outsiders.The
manufacturer shall not be liable for violation of safety rules.
In case of improper operation and noncompliance with requirements
ofinstruction manuals the road blocker may constitute a danger to life
and health of people! The product to be transported in down state only!
џAny actions that are not explicitly specified in this Manual are prohibited.
џ Safety devices provide security of potentially hazardous areas.
1.
For the Tyre-Killer road blocker safe access the minimum vehicle
clearance must be higher than the height of the road blocker blades.
General safety guidelines

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ROAD BLOCKING SYSTEMS
Installation and Operation Manual
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Size А4
ROAD BLOCKING SYSTEMS
Installation and Operation Manual
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Office and Production site: Tel.: [phone]
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E-mail: [email protected] www.tiso.global
1.1 Instructions to installer:
1. The equipment installation instructions shall be complied with for safety reasons.
2. The product shall be installed according to the code of practice in compliance with safety
regulations for installation.
3. Packing materials are subject to disposal according to the applicable standards.
4. The road blocker installation procedure shall be ishall be strictly observed.
џIt is forbidden to modify the equipment configuration and to use materials
and components being outside the scope of delivery and not specified by
this Manual.
џIt is forbidden to install equipment during thunderstorm, heavy rain or
snowfall, in explosive environment and obscured conditions. Installation
area shall be prepared according to the applicable standards.
џThe road blocker shall be installed and precommissioned by qualified
professionals.
5. When faults or defects are detected, the Supplier's service department shall be referred
to;
6. The installer shall provide the user with the required information on operation of the
system in manual mode in case of emergency
7. The manufacturer shall not be liable for the equipment operation in the following events:
• noncompliance with installation procedure;
• use of nonstandard materials and components;
• performance of work by unqualified personnel.
8. The manufacturer shall not be liable for compliance with safety measures during
installation of the equipment by the personnel outside the Company's service department.

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Installation and Operation Manual
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E-mail: [email protected] www.tiso.global
1.2 Instructions to user:
1. The operation regulations, prescribed by this Manual, shall be strictly observed.
2. No modifications of the equipment components shall be made.
3. The equipment shall be used for intended purposes, specified by the manufacturer.
4. Don't try to repair or adjust the road blocker on your own.The relevant service department
shall be referred to. Breaking of seals shall cancel the manufacturer's warranty liabilities.
5. The company "TiSO" shall not be liable for improper operation of equipment and violation
of safety measures by the user.
џThe road blocker must be installed, precommissioned and serviced by
certified professionals having the relevant qualification and being familiar
with the product design and instruction manuals:
- Road blocker installation and operation manual;
- Data sheet;
- nstruction manuals for components.
џThe device, designed and manufactured in accordance with directives of
the European Union, shall be marked according to CE standards.

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Installation and Operation Manual
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2.1 The Tyre -Killer road blocker is a platform with built-in anticrossing elements (blades).
In down position the surface-mount Tyre-Killer platform serves as a "speed bump" to
reduce the vehicle speed during vehicle access to the protected area.
In down position the submersibleTyre-Killer platform and blades are located on the
roadbed level and the road blocker does not obstruct the vehicle traffic.
In up position the anticrossing elements (blades) are raised and the unauthorized vehicle
access.
2.2 The Tyre-Killer road blocker is controlled mechanically.
Blades are down Blades are up
3.1 The Tyre-Killer road blockers are used at public, commercial and private facilities for
unauthorized vehicle access control, vehicular traffic management and regulation at
different sites and adjacent areas
3.2 The Tyre -Killer road blockers are recommended for passenger transport facilities,
approaches to sports facilities and government facilities, to be installed in front of shops,
hotels, shopping malls and office centers, health care facilities, at the approaches to
cottages and cottage settlements, at central urban and historical sites, industrial and
special facilities.
OFFICE
BUILDINGS
PLANTS SPORTS AND
LEISURE CENTERS
HAULAGE
COMPANIES
PPP
PARKING LOTS
2. Product Description:
3. Purpose
BEWARE!
Traffic is controlled
by road blocker!
BEWARE!
Traffic is controlled
by road blocker!
!
BEWARE!
Traffic is controlled
by road blocker!
!

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ROAD BLOCKING SYSTEMS
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Office and Production site: Tel.: [phone]
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E-mail: [email protected] www.tiso.global
Technical Features
4.
Technical Features:
Model RB
379-06
RB
379-07
RB
371-02
RB
371-03
RB
379-16
RB
379-17
RB
371-07
RB
371-08
Installation type Surface-mount Submersible
Actuator type Mechanical
Blocking width, mm 2000 3000 2000 3000 2000 3000 2000 3000
Dimensions, mm
· length
· width
· height
480 480 600 600 480 480 540 540
2050 3050 2050 3050 2070 3070 2070 3070
85 85 85 85 85 85 85 85
Installation depth, mm - 85
Weight, kg 210 310 230 330 210 310 220 320
Blade pitch, mm 135 130
Blade height, мм 80 170 80 170
Blade direction Unidirectional
Maximum axle weight limit, t 15
Material Structural steel C22
Coating Zink + RAL 9005 Black / RAL 1003 Yellow
Additional options:
Coating according to chosen RAL +
Heating system +
Extension spring +
Scope of delivery specification:
Control lever, pc 1
Blocking key, pc 1
Transportation packing, kit 1
Anchor М16, pcs. 6 10 6 10 6 10 6 10.
Eye-bolt М16, pcs 4
Table 1. Tyre-Killer road blocker technical features

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ROAD BLOCKING SYSTEMS
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Screw М20
Screw М6
Front plate
Control lever
Side plate
5. Product Specification
5.1 Surface-mount Tire-Killer road blocker
5.1.1 Assembly components
The Tyre-Killer road blocker is delivered and installed in the assembled condition .
The road blocker can be disassembled in case of repair or adjustment is required
when malfunctions are found.
B
CE
pitch 135
А
B
D
Blocking key
5.1.2 Dimensions. General product appearance.
Table 2. Dimensions of the surface-mount Tire-Killer road blocker
A
B
C
D
E
RB 379-06 2050 480
85
1755 80
RB 379-07 3050 2755
RB 371-02 2050 600 1755 170
RB 371-03 3050 2755
Model
Anchor hole
Eye-bolt hole

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Screw М20
Front plate
Control lever
Side plate
Eye-bolt hole
Key
B
CE
45°
А
B
pitch 130
D
5.2 Submersible Tire-Killer road blocker
5.2.1 Assembly components
5.2.2 Dimensions. General product appearance.
Table 3. Dimensions of the submersible Tire-Killer
road blocker Tire-Killer road blocker
A
B
C
D
E
RB 379-16 2070 480
85
1690 80
RB 379-17 3070 2690
RB 371-07 2070 540 1690 170
RB 371-08 3070 2690
Model

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Office and Production site: Tel.: [phone]
14 Promyslova str., 02088, Kyiv, Ukraine, Fax: [phone]
E-mail: [email protected] www.tiso.global
џThe road blocker to be installed by means of handling equipment;
џSafety regulations must be observed according to the applicable
standards during handling operations!
џSlinging must be performed by the qualified slingers having the
appropriate permit to work;
џPresence of unauthorized persons at the installation site during handling
operations is PROHIBITED!
6. Road blocker installation
6.1 Arrangement of installation site:
џArrangement of installation site must comply with requirements of the applicable
regulations and standards.
џInstallation area shall be fenced along perimeter with temporary security fencing or
caution tape at the distance of 3 meters from the installation site.
џThe appropriate warning signs ISO 7010: 2011 shall be installed in front of the installation
site.
џMake sure that there are no underground utilities at the installation site!
џKeep outsiders away from the installation site!
џSafety regulations must be observed during installation!
6.2 Installation procedure:
џPreparation of installation well (pit);
џPit concreting;
џInstallation of the road blocker in the predesign position;
џInstallation of the road blocker in the design position (for surface-mount type) and into
the pit (for submersible type);
6.3 Installation Technique:
6.3.1 Preparation of the surface-mount Tyre-Killer road blocker installation base:
1.The required marking according to the design solutions to be made;
2.The roadbed to be removed, if appropriate;
3.A pit with А х B dimensions and C depth to be dug (See Table 4);
4.50 mm sand cushion to be prepared;
5.Geotextile to be put on the pit bottom;
6.The pit to be filled with gravel (10-20mm grain size)at the height of 100mm;
7.150 mm concrete layer to be poured (Concrete С25/35 according to ENV-206) to the
roadbed level;
8.Horizontal position to be checked with builder's level;
9.The road bloker to be installed in the design position*.

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Layout of the surface-mount Tyre-Killer road blocker installation base:
Table 4. Surface-mount Tyre-Killer pit
dimensions
А
SECTION 1 - 1
11
1
2
4
3
150
100
50
R.s.l. (±0.000)
300
Movement
direction
A
B
A
B
C
RB 379-06 2250 680
300
RB 379-07 3250
RB 371-02 2250 800
RB 371-03 3250
Legend:
1. 50 mm sand cushion;
2. Geotextile (EN 13256-2009);
3. 10-20 mm grain size gravel, minimum 100mm layer 10-20мм (BS EN 13043);
4. Ccncrete, minimum150mm layer (С25/30 ENV206);
6.3.2 Preparation of the submersible Tyre-Killer road blocker installation well (pit):
1.The required marking according to the design solutions to be made;
2.The roadbed to be removed, if appropriate;
3.A pit with А х B dimensions and C depth (See Table 5) to be dug (See Table 5);
4.50 mm sand cushion to be prepared;
5.Geotextile to be put on the pit bottom;
6.The pit to be filled with 10-20mm grain size gravel at the height of 100 mm;
7.Drain pipes of ø75mm Н=200 mm to be installed in gravel at the depth of 50 mm
according to the design solutions;
8.150 mm concrete layer to be poured (Concrete С25/35 according to ENV-206);
9. Horizontal position to be checked with builder's level;
10.The road bloker to be installed in the design position*.
џConcreting shall be performed according to the applicable standards;
џIt is advised to use waterproof additives to obtain water-resistant concrete.
џAfter concrete is dry the road surface around the road blocker to be
restored and the installation area (site) to be arranged.
џComplete drying of concrete foundation takes at least 28 days.
Model

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A
B
C
RB 379-16 2080 490
385
RB 379-17 3080
RB 371-07 2080 550
RB 371-08 3080
Layout of the :submersible Tyre-Killer road blocker installation well (pit)
А
SECTION 2-2 А
A
75
>100
280
2
B
2
1
2
5
6
4
3
Pit
Drain pipe
џIt is advised to use a formwork for concrete pouring;
џConcreting shall be performed according to the applicable standards;
џIt is advised to use waterproof additives to obtain water-resistant concrete;
џAfter concrete is dry the formwork to be removed, the road surface around
the road blocker to be restored and the installation area (site) to be
arranged;
џComplete drying of concrete foundation takes at least 28 days.
85
150
100
50
R.s.l. (±0.000)
Legend:
1. 50 mm sand cushion ;
2. Geotextile (EN 13256-2009);
3. Drain pipe PVC 75 (EN 1401-1);
4. 10-20mm grain size gravel at the minimum height of 100 mm(BS EN 13043);
5. Concrete layer >150 мм (С25/30 ENV206);
6. Pit.
385
Movement
direction
Table 5. SubmersibleTyre-Killer pit
dimensions
Model
Movement
direction
>100 >100

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АB
6.3. 3 The Tire-Killer installation in the design position:
1. The product to be unpacked;
2. Outside condition and configuration of the Tyre-Killer to be checked;
3. Marginal screws (4 pcs) to be unscrewed, eye-bolts М16 (4 pcs) to be screwed and the
Tyre-Killer to be installed in the predesign position;
4. The Tyre-Killer to be dropped in the design position by means of handling equipment;
а) on the prepared installation base for the surface-mount Tyre-Killer road blocker;
b) in the pit for the submersibleTyre-Killer road blocker;
Eye-bolt М16
0,3 t
0,3 t
АB
Installation well (pit)
Installation base
View А
А
А
0,3 t
0,3 t

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џThe road blocker horizontal position and compliance with the design
reference marks shall be checked by builder's level prior to the road
blocker fixation.
General view of the surface-mount Tyre-Killer road blocker fixation in the design
position:
3
SECTION 3 : 3
VIEW B
3
Concrete expansion anchor М16х150
Movement
direction
Movement
direction
B
480 / 600
Ø22 Anchor fixation line
Movement
direction
R.s.l. (±0.000)
5. The road blocker front plate (lid) to be removed;
6. The road blocker to be fixed in the design position on concrete bed by means of anchors;
7. Front plate to be reinstalled and fixed with screws;

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џThe road blocker horizontal position and compliance with the design
reference marks shall be checked by builder's level prior to the road blocker
fixation.
General view of the submersible Tyre-Killer road blocker fixation in the design
position (by the example of the two meter long Tyre-Killer):
R.s.l. (±0.000)
320/380 80
80
275
4
SECTION 4 : 4
VIEW C
4
Concrete expansion anchor М16х150
Movement
direction
C
40
Anchor fixation line
Ø50
4 holes
Ø22
6 holes
Movement
direction

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To ensure continuous and reliable operation of the road blocker it is required:
• The road blocker to be used according to its intended purpose;
• All rules specified in this Manual to be strictly observed during operation;
• The equipment maintenance and repair to be performed in due time;
• The road blocker operation and maintenance by unauthorized persons to be prevented;
7.1 Tyre-Killer road blocker control:
The Tyre-Killer is controlled manually (by shaft rotation with
control lever).
џControl is unidirectional;
џControl lever is removable;
џInstallation of control lever from convenient
side to control the road blocker is possible
(left-hand/right-hand);
џConnection of two road blockers in a line with
common control is provided ;
The Tyre-Killer has three operating positions:
Position 1 "Free Way" - Free access:
- blades are down and fixed at the level of roadbed with front plate and don't obstruct the
vehicle traffic.
Position 2 "One Way" - Unidirectional access:
- blades are up and access is allowed only from one side of the Tyre-Killer road blocker.
In this case each blade is independent and sinks when a vehicle runs over from one side
and resets automatically. The blades, which are not run over by a vehicle wheel, remain
in up position (See 7.1.3).
Position 3 "Block"- Blocked access:
- all blades are blocked in up position and obstruct the unauthorized from both sides
vehicle traffic. In this case the maximum blade load is 100 kg.
90°
45°
7. Road Blocker Operation Regulations
Position 1
Position 2
Position 3
ONE WAY
FREE WAY

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Position 1 "FREE WAY"
Position 2 "ONE WAY"
Position 3 "BLOCK"
45°
7.1.1 Operating positions of the surface-mount Tyre-Killer road blocker:
90°
R.s.l. (±0.000)
R.s.l. (±0.000)
R.s.l. (±0.000)

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90°
R.s.l. (±0.000)
R.s.l. (±0.000)
R.s.l. (±0.000)
45°
7.1.2 Operating positions of the submersible Tyre-Killer road blocker:
Position 1 "FREE WAY"
Position 2 "ONE WAY"
Position 3 "BLOCK"

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Blade is up
Authorized
access
Blade is down
7.1.3. Operation of the submersible and surface-mount Tyre-Killer road blocker blades in
unidirectional movement mode (Position 2 "ONE WAY").
Denied
access
E
CE
For the Tyre-Killer safe access in unidirectional mode "ONE WAY" the
minimum vehicle clearance should be :
џmore than the height of blades of submersible type;
џmore than the height of blades and road blocker of surface-mount
type.
Clearance
Vehicle clearance > E - for submersible Tyre-Killer
Vehicle clearance > E + C - for surface-mount Tyre-Killer
Movement
direction
Submersible Tyre-Killer Surface-mount Tyre-Killer

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MECHANICAL TIRE-KILLER
Office and Production site: Tel.: [phone]
14 Promyslova str., 02088, Kyiv, Ukraine, Fax: [phone]
E-mail: [email protected] www.tiso.global
7.1.4 Tyre-Killer road blocker shaft control
For Tyre-Killer road blockershaft control it is required:
1. Shaft control lever to be installed;
2. Shaft to be released by turning key on both sides of the road blocker ;
3. Control lever to be turned into appropriate position;
4. Shaft to be locked in selected position by means of key;
Control lever
Blocking key
Shaft
G
View G
F
View F
Control lever
Blocking key
Shaft
Installation plate
Side plate
The surface-mount Tyre-Killer road blocker shaft control
The submersible Tyre-Killer road blocker shaft control