Titan TTB878GRD User manual

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Angle Grinder
750W
Instructions_MNL_TTB878GRD_GB_V1_211225 BX220IM
TTB878GRD
EAN: 5059340251981
WARNING: Read the instructions before using the product!
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Let’s
get started…
These instructions are for your safety. Please read through them thoroughly
before use and retain them for future reference.
Getting started
Safety information...................................................................................................3
Your product..........................................................................................................16
Before you start.....................................................................................................21
In more detail
Product functions ..................................................................................................30
Operation ..............................................................................................................31
Care and maintenance..........................................................................................34
Troubleshooting ....................................................................................................37
Recycling and disposal.........................................................................................38
Guarantee.............................................................................................................39
Declaration of conformity
.................................................................................40
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Safety information
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Safety warnings
General power tool safety warnings
WARNING! Read all safety warnings, instructions, illustrations
and specifications provided with this power tool. Failure to follow
all instructions listed below may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
1) Work area safety
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords increase the risk of electric
shock.

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When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
If operating a power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
3) Personal safety
Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection.
Protective equipment such as a dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate conditions will reduce personal
injuries.
Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair
and clothing away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use
of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to
become complacent and ignore tool safety principles. A careless action
can cause severe injury within a fraction of a second.

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4) Power tool use and care
Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate
for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must be
repaired.
Disconnect the plug from the power source and/or remove the battery
pack, if detachable, from the power tool before making any adjustments,
changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that
may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained
power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and
grease. Slippery handles and grasping surfaces do not allow for safe
handling and control of the tool in unexpected situations.
5) Service
Have your power tools serviced by a qualified repair person using only
identical replacement parts. This will ensure that safety of the power tool is
maintained.

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Angle grinder safety warnings
Safety warnings common for grinding and abrasive cutting-off operations:
This power tool is intended to function as a grinder or cut-off tool. Read
all safety warnings, instructions, illustrations and specifications
provided with this power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
Operations such as sanding, wire brushing, polishing or hole cutting
are not to be performed with this power tool. Operations for which the
power tool was not designed may create a hazard and cause personal injury.
Do not convert this power tool to operate in a way which is not
specifically designed and specified by the tool manufacturer. Such a
conversion may result in a loss of control and cause serious personal injury.
Do not use accessories which are not specifically designed and
specified by the tool manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe operation.
The rated speed of the accessory must be at least equal to the
maximum speed marked on the power tool. Accessories running faster
than their rated speed can break and fly apart.
The outside diameter and the thickness of your accessory must be
within the capacity rating of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
The dimensions of the accessory mounting must fit the dimensions of
the mounting hardware of the power tool. Accessories that do not match
the mounting hardware of the power tool will run out of balance, vibrate
excessively and may cause loss of control.
Do not use a damaged accessory. Before each use inspect the
accessory such as abrasive wheels for chips and cracks, backing pad
for cracks, tear or excess wear, wire brush for loose or cracked wires. If
power tool or accessory is dropped, inspect for damage or install an
undamaged accessory. After inspecting and installing an accessory,
position yourself and bystanders away from the plane of the rotating
accessory and run the power tool at maximum no-load speed for one
minute. Damaged accessories will normally break apart during this test time.

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Wear personal protective equipment. Depending on application, use
face shield, safety goggles or safety glasses. As appropriate, wear dust
mask, hearing protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. The eye protection must
be capable of stopping flying debris generated by various operations. The
dust mask or respirator must be capable of filtrating particles generated by
the particular application. Prolonged exposure to high intensity noise may
cause hearing loss.
Keep bystanders a safe distance away from work area. Anyone entering
the work area must wear personal protective equipment. Fragments of
workpiece or of a broken accessory may fly away and cause injury beyond
immediate area of operation.
Hold the power tool by insulated gripping surfaces only, when
performing an operation where the cutting accessory may contact
hidden wiring or its own cord. Cutting accessory contacting a "live" wire
may make exposed metal parts of the power tool "live" and could give the
operator an electric shock.
Position the cord clear of the spinning accessory. If you lose control, the
cord may be cut or snagged and your hand or arm may be pulled into the
spinning accessory.
Never lay the power tool down until the accessory has come to a
complete stop. The spinning accessory may grab the surface and pull the
power tool out of your control.
Do not run the power tool while carrying it at your side. Accidental
contact with the spinning accessory could snag your clothing, pulling the
accessory into your body.
Regularly clean the power tool’s air vents. The motor’s fan will draw the
dust inside the housing and excessive accumulation of powdered metal may
cause electrical hazards.
Do not operate the power tool near flammable materials. Sparks could
ignite these materials.
Do not use accessories that require liquid coolants. Using water or other
liquid coolants may result in electrocution or shock.

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Further safety instructions for all operations
Kickback causes and related warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing
pad, brush or any other accessory. Pinching or snagging causes rapid stalling of
the rotating accessory which in turn causes the uncontrolled power tool to be
forced in the direction opposite of the accessory’s rotation at the point of the
binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the
edge of the wheel that is entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out. The wheel may either
jump toward or away from the operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels may also break under these
conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures
or conditions and can be avoided by taking proper precautions as given below.
Maintain a firm grip with both hands on the power tool and position your
body and arms to allow you to resist kickback forces. Always use
auxiliary handle, if provided, for maximum control over kickback or
torque reaction during start-up. The operator can control torque reactions
or kickback forces, if proper precautions are taken.
Never place your hand near the rotating accessory. Accessory may
kickback over your hand.
Do not position your body in the area where power tool will move if
kickback occurs. Kickback will propel the tool in direction opposite to the
wheel’s movement at the point of snagging.
Use special care when working corners, sharp edges etc. Avoid
bouncing and snagging the accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory and cause loss of control or
kickback.
Do not attach a saw chain woodcarving blade, segmented diamond
wheel with a peripheral gap greater than 10 mm or toothed saw blade.
Such blades create frequent kickback and loss of control.

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Additional safety instructions for grinding and cutting-off operations
Safety Warnings Specific for Grinding and Cutting-Off Operations:
Use only wheel types that are specified for your power tool and the
specific guard designed for the selected wheel. Wheels for which the
power tool was not designed cannot be adequately guarded and are unsafe.
The grinding surface of centre depressed wheels must be mounted
below the plane of the guard lip. An improperly mounted wheel that
projects through the plane of the guard lip cannot be adequately protected.
The guard must be securely attached to the power tool and positioned
for maximum safety, so the least amount of wheel is exposed towards
the operator. The guard helps to protect the operator from broken wheel
fragments, accidental contact with wheel and sparks that could ignite clothing.
Wheels must be used only for specified applications. For example: do
not grind with the side of cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied to these wheels may
cause them to shatter.
Always use undamaged wheel flanges that are of correct size and shape
for your selected wheel. Proper wheel flanges support the wheel thus
reducing the possibility of wheel breakage. Flanges for cut-off wheels may be
different from grinding wheel flanges.
Do not use worn down wheels from larger power tools. Wheel intended
for larger power tool is not suitable for the higher speed of a smaller tool and
may burst.
When using dual purpose wheels always use the correct guard for the
application being performed. Failure to use the correct guard may not
provide the desired level of guarding, which could lead to serious injury.
Additional Safety Warnings Specific for Cutting-Off Operations:
a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not
attempt to make an excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting or binding of the wheel in
the cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel.
When the wheel, at the point of operation, is moving away from your body,

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the possible kickback may propel the spinning wheel and the power tool
directly at you.
c) When the wheel is binding or when interrupting a cut for any reason,
switch off the power tool and hold it motionless until the wheel comes
to a complete stop. Never attempt to remove the cut-off wheel from the
cut while the wheel is in motion otherwise kickback may occur.
Investigate and take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let the wheel
reach full speed and carefully re-enter the cut. The wheel may bind, walk
up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimize the risk of
wheel pinching and kickback. Large workpieces tend to sag under their
own weight. Supports must be placed under the workpiece near the line of cut
and near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a “pocket cut” into existing walls or
other blind areas. The protruding wheel may cut gas or water pipes,
electrical wiring or objects that can cause kickback.
g) Do not attempt to do curved cutting. Overstressing the wheel increases the
loading and susceptibility to twisting or binding of the wheel in the cut and the
possibility of kickback or wheel breakage, which can lead to serious injury.
Safety warnings for bonded abrasive wheels
General
Abrasives are breakable and shall therefore be handled with utmost care! The
use of damaged or improperly mounted or used abrasives is dangerous and can
cause serious injuries.
Delivery, handling and storage
Abrasives shall be handled and transported with care.
Abrasives shall be stored in such a manner that they are not subjected to
mechanical damages and harmful environmental influences.
Selection of abrasives
Information on the label or the abrasive as well as restrictions of use, safety
indications or any other instruction shall be followed. In case of doubt concerning
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the selection of abrasives, the user shall request information from the
manufacturer or supplier.
Visual inspection and ring test
Abrasives shall be subjected to a visual inspection as received before mounting.
In addition, a ring test shall be executed for abrasives with diameter > 80 mm.
Damaged abrasives shall not be used.
Mounting, before starting and information for grinding
The mounting of abrasives shall be carried out according to the instructions
provided by both, the abrasive and the machine manufacturer. Special attention
shall be drawn to the fact that mounting of abrasives is to be carried out by a
qualified trained person, Each time after mounting, the abrasive shall be test run
for a reasonable time – the specified maximum operating speed of the abrasive
shall not be exceeded.
The following information applies to professional users only but is good
practice for all users:
ADDITIONAL SAFETY WARNING FOR CONSTRUCTION DUST
The updated Control of Substances Hazardous to Health Regulations 1
st
October 2012 now also targets to reduce the risks associated with silica, wood
and gypsum dusts.
Construction workers are one of the at- risk groups within this because of the
dust that they breathe: silica dust is not just a nuisance; it is a real risk to your
lungs!
Silica is a natural mineral present in large amounts in things like sand,
sandstone and granite. It is also commonly found in many construction
materials such as concrete and mortar. The silica is broken into very fine dust
(also known as Respirable Crystalline Silica or RCS) during many common
tasks such as cutting, drilling and grinding. Breathing in very fine particles of
crystalline silica can lead to the development of:
•Lung cancer
•Silicosis
•Chronic Obstructive Pulmonary Disorder / Chronic obstructive pulmonary
disease (COPD)
And breathing in fine particles of wood dust can lead to the development of
Asthma. The risk of lung disease is linked to people who regularly breathe
construction dust over a period of time, not on the odd occasion.
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Toprotect the lung, the COSHH Regulations sets a limit on the amount of these
dusts that you can breathe (called a Workplace Exposure Limit or WEL) when
averaged over a normal working day. These limits are not a large amount of dust:
when compared to a penny it is tiny – like a small pinchofsalt:
This limitis thelegalmaximum;themost youcan breathe after the right controls
have beenused.
HOW TO REDUCE THE AMOUNT OF DUST?
a) Reduce the amount of cutting by using the best sizes of building products.
b) Use a less powerful tool e.g. a block cutter instead of angle grinder.
c) Using a different method of work altogether – e.g. using a nail gun to direct
fasten cable trays instead of drilling holes first.
Please always work with approved safety equipment, such as those dust
masks that specially designed to filter out microscopic particles and use the
dust extraction facility at alltime.
For more information please see the HSE website:
http://www.hse.gov.uk/construction or http://www.hse.gov.uk/pubns/cis69.pdf
WARNING! Some dust particles created by power sanding, sawing,
grinding, drilling and other construction jobs contain chemicals known
to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
•Lead from lead-based paints.
•Crystalline silica from bricks and cement and other masonry
products.
•Arsenic and chromium from chemically treated timber.
Your risk from these exposures varies, depending upon how often you
do this type of work. To reduce your exposure to these chemicals:
•Work in a well-ventilated area.
•Work with approved safety equipment, such as those dust masks
that are specially designed to filter microscopic particles.
VIBRATION
The European Physical Agents (Vibration) Directive has been brought in to help
reduce hand arm vibration syndrome injuries to power tool users. The directive
requires power tool manufacturers and suppliers to provide indicative vibration
test results to enable users to make informed decisions as to the period of time a
power tool can be used safely on a daily basis and the choice of tool.

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SEE TECHNICAL SPECIFICATIONS IN THE INSTRUCTION MANUAL FOR
THE VIBRATION LEVELS OF YOUR TOOL.
The declared vibration emission value should be used as a minimum level and
should be used with the current guidance on vibration.
Calculating the actual period of use can be difficult and the HSE website has
further information.
The declared vibration emission value has been measured in accordance with a
standardised test and may be used to compare one tool with another.
The declared vibration emission value may also be used in a preliminary
assessment of exposure.
WARNING! The vibration emission value during actual use of the
power tool can differ from the declared value depending on the ways
in which the tool is used:
•How the materials are grinded, cut or drilled.
•If the tool is in good condition and well maintained.
•Use correct accessory for the tool and ensure it is sharp and in
good condition.
•The tightness of the gripping handles.
•The tool is being used as intended by its design and these
instructions.
While working with this power tool, hand/arm vibrations occur. Adopt
the correct working practices in order to reduce the exposure to
vibration. This tool may cause hand-arm vibration syndrome if its use
is not adequately managed.

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WARNING! Identify safety measures to protect the operator that are
based on an estimation of exposure in the actual conditions of use
(taking account of all parts of the operating cycle such as the times
when the tool is switched off and when it is running idle in addition to
the trigger time).
Note:
•The use of other tools will reduce the users’ total working period
on this tool.
•Helping to minimise your vibration exposure risk. ALWAYS use
sharp chisels, drills and blades.
•Maintain this tool in accordance with these instructions and keep
well lubricated (where appropriate).
•Avoid using tools in temperatures of 10ºC or less. Plan your
work schedule to spread any high vibration tool use across a
number of days.
Health surveillance
All employees should be part of an employer’s health surveillance scheme to help
identity any vibration related diseases at an early stage, prevent disease
progression and help employees stay in work.
Vibration and noise reduction
To reduce the impact of noise and vibration emission, limit the time of
operation, use low-vibration and low-noise operating modes as well as wear
personal protective equipment.
Take the following points into account to minimise the vibration and noise
exposure risks:
Only use the product as intended by its design and these instructions.
Ensure that the product is in good condition and well maintained.
Use correct attachments for the product and ensure they are in good
condition.
Keep tight grip on the handles/grip surface.
Maintain this product in accordance with these instructions and keep it well
lubricated (where appropriate).
Plan your work schedule to spread any high vibration tool use across a longer
period of time.

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Prolonged use of the product exposes the user to vibrations that can cause a
range of conditions collectively known as hand-arm vibration syndrome
(HAVS) e.g. fingers going white; as well as specific diseases such as carpal
tunnel syndrome. To reduce this risk when using the product, always wear
protective gloves and keep your hands warm.
Emergency
Familiarise yourself with the use of this product by means of this
instruction manual. Memorise the safety directions and follow them to the
letter. This will help to prevent risks and hazards.
Always be alert when using this product, so that you can recognise and
handle risks early. Fast intervention can prevent serious injury and damage
to property.
Switch off and disconnect from the power supply if there are
malfunctions. Have the product checked by a qualified professional and
repaired, if necessary, before you operate it again.
Residual risks
Even if you are operating this product in accordance with all the safety
requirements, potential risks of injury and damage remain. The following
dangers can arise in connection with the structure and design of this
product:
a) Health defects resulting from vibration emission if the product is being used
over long periods of time or not adequately managed and properly maintained.
b) Injuries and damage to property due to broken cutting attachments or the
sudden impact of hidden objects during use.
c) Danger of injury and property damage caused by flying objects or poor power
tool accessories.
WARNING! This product produces an electromagnetic field during
operation! This field may under some circumstances interfere with
active or passive medical implants! To reduce the risk of serious or
fatal injury, we recommend persons with medical implants to consult
their doctor and the medical implant manufacturer before operating
this product!

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Your product
Your product
1. Spindle lock button
2. Mounting thread
3. Foot
4. On/off switch
5. Gripping handle
6. Power cord with plug
7. Air vents
8. Auxiliary handle
9. Locking flange
10. Backing flange
11. Spindle
12. Cutting guard
a. Clamp lever
13. Grinding guard
a. Clamp lever
14. Spanner
NOTE: Parts marked with * are not shown in this overview. Please
refer to the respective part in the instruction manual.
1 32 4 5 6
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8
9
10
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12 13 1412a 13a
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Technical specification
Technical specifications
General
> Rated voltage, frequency
> Rated input power
> Rated no load speed n
0
> Rated capacity
> Spindle thread size
> Protection class
> Weight
: 220- 240 V~, 50 Hz
: 750 W
: 12000 min
-1
: Ø 115 mm
: M14
: Il
: approx. 2.8 kg
Sound values
> Sound pressure level L
pA
: 85.5 dB (A)
> Sound power level L
WA
: 96.5 dB (A)
> Uncertainty K
pA
, K
WA
: 3 dB (A)
Hand arm vibration values
> Surface grinding a
h,AG
: 7.4 m/s²
>Uncertainty K : 1.5 m/s²
The sound values have been determined according to noise test code given in EN
60745-2-3, using the basic standards EN ISO 3744 and EN ISO 11203.
The sound intensity level for the operator may exceed 80 dB(A) and ear
protection measures are necessary.
The declared vibration value has been measured in accordance with a standard
test method (according to EN 60745-2-3) and may be used for comparing one
product with another. The declared vibration value may also be used in a
preliminary assessment of exposure.
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WARNING! The vibration and noise emissions during actual use of the
power tool can differ from the declared values depending on the ways in
which the tool is used especially what kind of workpiece is processed;
and need to identify safety measures to protect the operator that are
based on an estimation of exposure in the actual conditions of use
(taking account of all parts of the operating cycle such as the times when
the tool is switched off and when it is running idle in addition to the
trigger time).
Rating label explanation
TTB878GRD = Model Number
TT =TITAN
B =220-240V~
878 - Sequential Code
GRD =Angle Grinder
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Symbols
On the product, the rating label and within these instructions you will find among
others the following symbols and abbreviations. Familiarise yourself with them to
reduce hazards like personal injuries and damage to property.
V ~ Volt, (alternating voltage) Hz Hertz
W Watt /min or min
-1
Per minute
g Gram kg Kilogram
mm Millimetre m Metre
dB(A) Decibel (A-rated) m/s² Metres per second squared
Lock / to tighten or
secure. Unlock / to loosen.
Note / Remark.
Caution / Warning.
xxWyy Manufacturing date code; year of manufacturing (20xx) and week of
manufacturing (Wyy)
Read the instruction manual.
Wear hearing protection.
Wear eye protection.
Wear a dust mask.
Wear protective gloves.
Wear protective, slip-resistant footwear.
Switch the product off and disconnect it from the power supply before
assembly, cleaning, adjustments, maintenance, storage and
transportation.
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Always operate with two hands.
Do not use the grinding guard for cutting-off operations.
Not permitted for wet grinding - Abrasive product only suitable for dry
grinding.
This product is of protection class II. That means it is equipped with
enhanced or double insulation.
The product complies with the applicable European directives and
an evaluation method of conformity for these directives was done.
UK Conformity Assessed.
WEEE symbol. Waste electrical products should not be disposed of
with household waste. Please recycle where facilities exist. Check
with your Local Authority or local store for recycling advice.
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