TMAX Digital E-BOARD PST01-0210 User manual

JEEP WRANGLER POWER BOARD
JEEP
WRANGLER
POWER
BOARD
JEEP WRANGLER
POWER BOARD
INSTALLATION
GUIDE
INSTALLATION TIME
Product Number ：PST01-0210/PST01-0230
APPLICATION ：2012-UP
Tools Re
q
uired ：
①5mm Hex Key Wrench (Allen Wrench)
②13mm Socket S
p
anne
r
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q
p
③18mm Socket Spanner ④Vinyl Tape
⑤Wire Stripper/Cutter ⑥Scissors
⑦Electric Hand Drill ⑧φ10 Drilling Bit

JEEP WRANGLER
Contents
Product Technical Specification................02
Product Packing List.................................03
Mechanical Installation.............................08
Electrical Installation................................16
Maintenance..............................................25
Warranty Card...........................................27
The product is developed and produced by T-MAX, and the related patents are blow.
Patents:US8,469,380;US9,656,609;US9,308,870;US9,688,205;US9,669,766
01
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JEEP WRANGLER
Rated Volta
g
e: 12V
Product Technical Specification
g
Specified Load: ≤350kg
Gross Weight: 30kg
Forward extension size: 93mm
(Horizontal distance between the edge of power board
(Horizontal
distance
between
the
edge
of
power
board
and the vehicle door when the board extends)
Board falling dimension: 273mm
(Vertical height difference between the edge of power
bddth hild hilbdtdi)
b
oar
d
an
d
th
e ve
hi
c
l
e
d
oor w
hil
e
b
oar
d
ex
t
en
di
ng.
)
(Both dimensions of forward and falling are theoretical,
which may vary due to uncertainties such as installation
error, manufacturing errors of vehicle bottom and etc.)
Note：Impact load is not allowed.
02
Please make sure the children and the aged will keep 20cm safe distance while power board is working to avoid any
b
ump or jam.
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JEEP WRANGLER
Product Packing List
①
Board Assembly
JP4
×
2 6124101 2
①
-
Board
Assembly
JP4
×
2
6124101
.
2
②- Front Motor Linkage Left ×1
6124100.1LF
③- Front Motor Linkage Right ×1
6124100.1RF
④- Rear Motor Linkage Left 4D×1
6124101.1LB
⑤- Rear Motor Linkage Right 4D×1
6124101.1RB
03
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JEEP WRANGLER
⑧- Spring Washer×2
GB/T93-1987 12
⑥- Motor Protective Plate Left
JP-L×1
6124100.0-2L
⑦- Motor Protective Plate Right
JP-R×1
6124100.0-2R
⑨- Larger Washer Grade A×2
GB/T96.1-2002 12
⑩- Flat Washer×3
GB/T95-1985 8
⑪- Spring Washer×15
GB/T93-1987 8
⑫- Larger t Washer Grade A×12
GB/T96.1-2002 8
04
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JEEP WRANGLER
⑬- Socket Cap Screw ×8
GB/T70.1-2000 M6×25
⑭- Hexagon Head Bolt×8
GB/T5781-86 M8×20
⑮-Hexagon Head Bolt×3
GB/T5781-86 M8×25
⑯-Hexagon Head Bolt×4
GB/T5781-86 M8×35
⑰-Hexagon Head Bolt×2
GB/T5783-2000 M12×35
⑱-M12 Tension Block×2
6124110.0-4
⑲- Mounting Plate JP4×2 6124100.0-1
05
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JEEP WRANGLER
-LED Lamp Module×4
6110100.4.8
(Optional)
⑳- Mounting Bracket of
Controller ×1
21 22 23
- Hexagon Flange Bolt ×1
QC/T340-1999 M8×25
- Iron Wire Tie×3
4.5×300
-WireTie×25
GB/T22344
-
2008 5
×
300
-20A Fuse×2
25
24
-
Wired Magnetic Induction Module
×
2
Magnet
2
6
06
GB/T22344
2008
5
300
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Wired
Magnetic
Induction
Module
2
- Magnet ×4

N ti A h i th i t th
JEEP WRANGLER
N
o
ti
ce:
A
s s
h
own
i
n
th
e p
i
c
t
ure ,
th
ere
are four-core waterproof plug, six-core
waterproof plug and four-core
water
p
roof
p
lu
g
of LED lam
p
from the
LED Lamp Plug
（
Four
）
Motor Plug
（
Four
）
ppg p
controller assembly .
- Controller Assembly 10×1 6110100.4.4
LED
Lamp
Plug
（
Four
）
Motor
Plug
（
Four
）
27
Four-core waterproof plug
（Brown）
（
Whit
）
Four-core waterproof male plug of
LED lamp
Two-core Male Plug
Six
-
core waterproof plug
（
Positive
-
Red
）
（Negative-Black）
（
Whit
e
）
Six
-
core
waterproof
plug
05
（
Positive
-
Red
）
- Control Input Wire 10×1 6110100.4.1B
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28

JEEP WRANGLER
Mechanical Installation
Mechanical
Installation
Front Motor Linkage
Front
Motor
Linkage
Right JP-RF Rear Motor Linkage
Right JP4-RB
Front Motor Linkage
Left JP-LF
Rear Motor Linkage
Left JP4-LB
Graph of Motor Linkage
08
Graph
of
Motor
Linkage
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JEEP WRANGLER
1. Mounting plate installation
2. Tighten bolt for mounting plate
3. Tighten bolt for linkage
4. Board installation
Step
1:
Screw the stud bolt A
Stud Bolt A
Step
1:
Screw
the
stud
bolt
A
.
22
09
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JEEP WRANGLER
Mounting Plate JP4
23
⑩
Φ8Flat
Step 2: Install the mounting plate as shown in the picture
(Tighten Torque 23Nm) .
⑩
Φ8
Flat
Washer
⑪Φ8 Spring
Washer
⑰M8×25 Hexagon Head Bolt
Drilling
Position Front
Original hole for
installing motor linkage
Step
3:
As shown in the picture drill a new hole on the side skirt based on the original hole (
Dia
of new hole is 6 5mm
-
8 5mm) Please
Original hole as
the base
New drilling hole as the base for
installing motor linkage
10
Step
3:
As
shown
in
the
picture
,
drill
a
new
hole
on
the
side
skirt
based
on
the
original
hole
(
Dia
of
new
hole
is
6
.
5mm
-
8
.
5mm)
.
Please
adjust the hole position due to different vehicles.
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JEEP WRANGLER
I t ll ti
I
ns
t
a
ll
a
ti
on
of Left
Front
Motor
Linkage
Step 4: As shown in the picture , screw
the hexagon head bolt into the thread
hole only 3-4 thread to install the motor
linka
g
e.
Φ8 Spring Washer
Φ8 Larger Washer Grade A
M8×35 Hexagon Head Bolt
g
Step 5: As shown in the picture, pull
the board base with 30N force to
ensure that the hole in the mounting
surface is corresponding to the hole
Board
base
Mounting
surface of
motor
linkage
in the side skirt, and then screw the
bolt and pre-tighten it (Tighten
Torque 6Nm) .
Φ8 Larger Washer Grade A
Φ8 Spring Washer
M8×20 Hexagon Head Bolt
11
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JEEP WRANGLER
M8×20 Hexagon Head
Bolt
Step 6: As shown in the picture, tighten the hexagon head bolt in
the step 6 to install the motor linkage (Tighten Torque 23Nm) .
Step 7: As shown in the picture, tighten the hexagon head bolt
(Tighten Torque 23Nm) .
Installation of
Left Rear Motor
Linkage
Φ8
L
Wh GdA
M8×20 Hexagon Head Bolt
Φ8 Spring Washer
Board
Mountin
g
Φ8
L
arger
W
as
h
er
G
ra
d
e
A
Φ8 Spring Washer
M8×25 Hexagon Head Bolt
Ste
p
8: As shown in the
p
icture, screw hexa
g
on head
b
olt
(
with
Φ8 Larger Washer Grade A
Board
base
g
surface of
motor
linkage
Step 9: As shown in the picture, pull the board base with 30N force
to ensure that the hole in the mounting surface is corresponding to
hhl
i
hidki dh hbl d
ih
i
12
p
pg
(
spring washer and larger washer grade A) into the threaded hole 3-4
thread to install the motor linkage.
t
h
e
h
o
l
e
i
n t
h
e s
id
e s
ki
rt, an
d
t
h
en screw t
h
e
b
o
l
t an
d
pre-t
i
g
h
ten
i
t
(Tighten Torque 6Nm) .
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JEEP WRANGLER
M8×20 Hexagon Head Bolt
Step 10: As shown in the picture, tighten the hexagon head bolt in
the step 10 to install the motor linkage. (Tighten Torque 23Nm) Step 11: As shown in the picture, tighten the hexagon head bolt.
(Tighten Torque 23Nm)
Socket Cap Screw
Step 12:As shown in the picture, tighten socket cap screw to connect board and motor linkage (Tighten Torque 12Nm). Put the light belt into the
13
groove on the back of board after connecting insert and socket. This installation step is only for glare type.
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JEEP WRANGLER
Note: Put pin of
motor protective
plate JP-L into
this hole.
Motor Protective Plate JP-L
Φ12 Flat Washer Grade A
Φ
12
Si Wh
M12 Tensioning Block
Φ
12
S
pr
i
ng
W
as
h
e
r
M12×35 Hexagon Head Bolt
Ste
p
13: As shown in the
p
icture
,
p
ut in M12 tensionin
g
block.
Step 14: Install motor protective plate JP-L according to above
picture. Screw hexagon head bolt (with spring washer and flat
washer
g
rade A
)
into the threaded hole 3-4 thread.
p
p,p g
g)
Ste
p
15: Make the motor
p
rotective
p
late reach to the vehicle bea
m
p
pp
and then tighten the hexagon head bolt.(Tighten Torque 32Nm)
14
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JEEP WRANGLER
Status of Power Board Get Back
15
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JEEP WRANGLER
El t i
El
ec
t
r
i
c
Installation of
Magnetic
Control
4 Connect white and brown signal wire
Power
Bd
4
.
Connect
white
and
brown
signal
wire
with wired magnetic induction module .
B
oar
d
Switch
1. Pull out the fuse and connect the
battery wire.
B
2 Connect the control
wire
and
arrange
all function
wires
to the pointed positions
5. Insert back the fuse and sort out
the wires.
B
attery
3. Connect motor wire and LED lamp wire.
2
.
Connect
the
control
wire
and
arrange
all
function
wires
to
the
pointed
positions
.
Chassis
Controller
Ste
p
1: Find out the control in
p
ut wire and
p
ull out the fuse
(
ensurin
g
p
p
p(g
circuit safety during installation) and connect the positive and
negative pole of wire harness to vehicle battery respectively.
Note: Battery wire can not be modified privately.
16
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JEEP WRANGLER
Mountin
g
Bracket of Controlle
r
M8×25 Hexagon Flange Bolt
g
Step 2：Install the
mounting bracket
of controller，
then screw the
hexagon flange
bolt and tighten it
(Tighten torque is
30Nm).
Step 3: Set the
controller shown
controller
shown
as in the picture
and tie with two
iron wire ties.
Iron wire tie
Cll
17
C
ontro
ll
e
r
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JEEP WRANGLER
Beam
Step 4：The arrangement of motor wire and LED lamp wire: Arrange the motor
connection wire along the beam as shown in the picture, the motor wire plug
extends to motors of linkage. At least , adjust the wire harness to make sure it is tidy
db if l
an
d
b
eaut
if
u
l
.
The other side uses the same way for installation.
18
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JEEP WRANGLER
B
il
i
White signal
wire and
bd
B
rown s
i
gna
l
w
i
re
A -pillar panel
power
b
oar
d
switch
wire
Sill panel
Step 5: Connection of signal wire: Pry the sill panel and A-pillar panel on the left above . Pull the brown signal wire into the vehicle
through the
rubber grommet of chassis on the right side Then the white signal wire extends to the left side of the vehicle unde
rthe
19
through
the
rubber
grommet
of
chassis
on
the
right
side
.
Then
the
white
signal
wire
extends
to
the
left
side
of
the
vehicle
unde
r
the
carpet, and stick the power board switch to the left side under the steering wheel.
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