DEFA CLU MK1 User manual

CLU®MK1 - Quick Guide
EN

3CLU MK1 - Quick Guide
1 |INSTALL THE CHARGING STATION
2 |BUS COMMUNICATION WIRING
3 |INSTALL THE CLU
4 |CONFIGURATION
5 |TESTING AND VERIFICATION
6 |LABELING

CLU MK1 - Quick Guide4 5CLU MK1 - Quick Guide
* The CPPS is a datasheet which describes how phase distribution, addresses etc. in a CLU facility must
be congured. It is includet with every CLU conguration and distributed by DEFA
1 IInstall the charging station
Install the charging stations in accordance with the Charge Point Parameter
Settings (CPPS)*.
Use a connection pattern with phase rotation to ensure an even load distribution
among the phases.
Make sure the power is turned off during the entire installation.
SINGLE PHASE CHARGING ON
A TN-GRID:
SINGLE PHASE CHARGING ON
A IT-GRID:
Addr.
6
Addr.
4
Addr.
5
Addr.
3
Addr.
2
Addr.
1
L1 N L2 N L3 N L1 N L2 N L3 N
L1 N L2 N L3 N L1 N L2 N L3 N
Addr.
6
Addr.
4
Addr.
5
Addr.
3
Addr.
2
Addr.
1
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
!
!
Connect all charge points in
the same way:
Brown = L1, Black = L2,
Grey = L3, Blue = N
Create a xed phase
rotation at the output of
the fuses, or terminal
blocks, one rotation-step
per connected charge
point.
All phases may be
distributed with a regular
“L1-L2-L3-N” bus bar
suitable for 4-pole DIN
block devices.
PHASE ROTATION FOR THREE PHASE CHARGING ON A TN-GRID:
1
2
Addr.
6
Addr.
4
Addr.
5
Addr.
3
Addr.
2
Addr.
1
L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N
L1-L2-L3-N L2-L3-L1-N
L3-L1-L2-N
L3-L1-L2-N
L2-L3-L1-NL1-L2-L3-N
1
2
3
1
2
3
3
!

CLU MK1 - Quick Guide6 7CLU MK1 - Quick Guide
2 IBus communication wiring
Use CAT5/6 for bus wiring. Alternatively, a similar twisted pair cable can also
be used.
Make sure the total length of the communication cable does not exceed
150 meters.
Use one bus to connect controllers and RFID readers to the CLU. The energy
meters requires a separate bus connection.
CONNECT THE
COMMUNICATION WIRING:
B
M
A
B
M
A
B
M
A
B
M
A
BUS OUTBUS IN
CONTROL/RFIDENERGY METERCONTROL/RFIDENERGY METER
BM A B M A
R
BM A B M A
L
CONTROL/RFID ENERGYMETERCONTROL/RFID ENERGYMETER
BUS IN BUS OUT
AMBAMBAMBAMB
CONTROL METER CONTROL METER
AMBAMBAMBAMB
BUS OUT
BUS IN
Manufactured
until June 2019
Manufactured
from July 2019
eRange Duo with
lid open
eRange Uno with
lid open
!
!
!
Connect the charging stations to the CLU
using a daisy chain topology.
The bus requires at least 3
conductors. 2 signal wires (A and
B) and 1 ground reference (M).
Use the connector inside the wall-
box to link the upstream and down-
stream charge points to the network.
Choose a colour code for each
terminal (A, B and M). Make sure
A and B are the same twisted pair.
Use the same colours throughout the
network to minimize the risk
of incorrect wiring.
CONNECT THE CLU NETWORK:
CONNECT THE BUS*:
13
2 4
CONTROL/RFID
B
M
A
B
M
A
B
M
A
B
M
A
B
M
A
CONTROL/RFIDENERGY METER
BUS OUTBUS IN
CONTROL/RFID ENERGY METER
B
M
A
B
M
A
B
M
A
B
M
A
B
M
A
CONTROL/RFIDENERGY METER
BUS OUTBUS IN
CONTROL/RFIDENERGY METER
B
M
A
B
M
A
B
M
A
B
M
A
B
M
A
CONTROL/RFIDENERGY METER
BUS OUTBUS IN
CONTROL/RFIDENERGY METER
1
2
3
4
*For other combinations, see CLU MK1 installation manual chapter 9.

CLU MK1 - Quick Guide8 9CLU MK1 - Quick Guide
7 8 9 10 7 8 9 10
7 8 9 10 7 8 9 10
1
7 8 9 10 7 8 9
1
Yellow B Terminal 8
Black M Treminal 7
Orange A Treminal 6
7 8 9 10 7 8 9 10
6 7 86 7 8
7 8 9 10 7 8 9 10
6 7 8 6 7 8
1
7 8 9 10 7 8 9 10
6 7 8 6 7
1
erminal 8
reminal 7
reminal 6
HOW TO CONNECT TO ENERGY METER IN THE CHARGING STATION:
The bus requires at least 3
conductors. 2 signal wires (A and
B) and 1 ground reference (M).
Use the connector inside the
wallbox to link the upstream and
down-stream charge points to the
network.
The energy meter requires the installing of a separate bus from the CLU
Choose a colour code for each
terminal (A, B and M). Make sure
A and B are the same twisted pair.
Use the same colours throughout
the network to minimize the risk
of incorrect wiring.
13
2 4
B
M
A
B
M
A
B
M
A
B
M
A
B
M
A
CONTROL/RFID
ENERGY METER
BUS OUTBUS IN
CONTROL/RFIDENERGY METERCONTROL/RFIDENERGY METER
1
2
3
4
7 8 9 10 7 8 9 10
7 8 9 10 7 8 9 10
1
7 8 9 10 7 8 9 1
1
Yellow B Terminal 9
Black M Treminal 10
Orange A Treminal 8
HOW TO CONNECT ENERGY METERS IN THE DISTRIBUTION BOARD:
THREE-PHASE ENERGY METER*
SINGLE-PHASE ENERGY METER*
1
1
USB-INTERFACE FOR ENERGY METERS
USB-terminals RS485 SINGLE-PHASE ENERGY METER* THREE-PHASE ENERGY METER*
Yellow BTerminal 8 Terminal 9
Black MTerminal 7 Terminal 10
Orange ATerminal 6 Terminal 8
Make sure A and B are the
same twisted pair. Use the
same colours throughout
the network to minimize the
risk for incorrect wiring.
Make sure A and B are
the same twisted pair.
Use the same colours
throughout the network
to minimize the risk for
incorrect wiring.
1
1
* The CLU only supports a specic type of three-phase and single-phase energy meters and is not
compatible with any other suppliers. Contact DEFA for specications.

CLU MK1 - Quick Guide10 11CLU MK1 - Quick Guide
Connect the 5V power
supply to the CLU.
Connect 230V AC to the
primary side of the 5V
power supply.
Connect the USB interface
for controller/RFID bus to
one of the four USB ports
on the CLU.
When required; CLU Basic
can be connected online
through a LAN cable.
3 IInstall the CLU
Make sure the CLU is powered off before connecting the USB interface.
The SD card is congured specically for every single CLU. Make sure the
SD card is placed in the correct unit.
INSTALLING A CLU BASIC: 1
2
4
3
LVPS 5V
DC OK
5VDC
230VAC
1
2
34 AC
!
!
The SD card is inserted in the
slot on the top of the CLU, pins
facing outwards.
Connect the 12V power supply to
the modem.
Connect the 230V AC to the
primary side of the 12V power
supply.
Connect the antenna to the
modem.
Make sure to place the antenna
where there is sufcient reception.
Connect the USB-RS232 to one of
the four USB ports on the CLU.
HOW TO INSERT THE SD CARD:
INSTALLING A CLU COM:
1
1
2
1
4
3
Connect the 5V power supply and the
Controller/RFID by following steps
1 to 3 on the previous page.
LVPS 5V
DC OK
LVPS 12V
DC OK
5VDC 12VDC
230VAC 230VAC
1
2
3
4AC AC

CLU MK1 - Quick Guide12 13CLU MK1 - Quick Guide
HOW TO INSERT THE SIM CARD INTO THE MODEM:
Push the SIM card lid in the
direction of the arrow on the lid
and remove it from the modem.
Push the SIM card tray in the
opposite direction as the lid and
lift it to open position.
Insert the SIM card into the SIM
card tray as illustrated.
Close the SIM card tray and slide
it back in position. A rm click will
conrm the correct position.
1 3
2
4
CLICK!
1 2 3 4
CONNECT ENERGY METER(S) IN THE DISTRIBUTION BOARD TO THE CLU:
The energy meter bus must be
connected together in a daisy
chain connection.
Connect the USB interface for the
energy meter(s) to one of the four
USB ports on the CLU.
The energy meter data requires
online connection, either through
LAN-cable or modem connection.
1
2
3
LVPS 5V
DC OK
5VDC
230VAC
AC 123
Select which Device type to
congure; Controller(EVCC2),
RFID reader or Energy Meter.
Click Scan bus to locate this
device in the charge point or on
the bus.
Select the device for
conguration.
4 I Conguration
Turn off the power to all devices in the network, except the device to be congured.
The SD card is congured specically for every single CLU. Make sure the
SD card is placed in the correct unit.
CONNECTING TO A DEVICE: 1
2
3
Install the DEFA Charge Point Congurator (CPC) on a Windows computer or
Android smartphone.
Connect the conguration kit to the bus or an individual charge point, and a
unit with the CPC software installed.
1
2
3
!
!

CLU MK1 - Quick Guide14 15CLU MK1 - Quick Guide
CONFIGURE THE CONTROLLER:
CONFIGURE RFID READER TO CLU:
Set Mode to CLU.
Set the Address according to the
Charge Point Parameter Settings.
Set the Max current according
to the Charge Point Parameter
Settings.
Click Write to save settings.
Select Set to online to connect the
RFID reader to the CLU network.
Set the mode in the Controller settings
to RFID Standalone, then select this
as Device type.
1
1
3
2
4
1
2
3
4
1
CONFIGURE THE ENERGY METER:
When the RFID reader is
congured to Online, enter the
Address specied by the Charge
Point Parameter Settings.
Click Write to save settings.
Set the address specied by the
Charge Point Parameter Settings.
Make sure that Baud rate is set
to 38400, parity is set to NONE and
stop bits are set to 1.
Click Write to save settings.
When conguring an energy meter,
connect the conguration kit to the
energy meter bus.
2
2
1
3
3
2
1
2
2
4
2
3

CLU MK1 - Quick Guide16 17CLU MK1 - Quick Guide
DEFA test box for charging station.
Art.nr.: 710253
5 I Testing and verication
While connected through the CPC, turn on all charging stations and scan bus to
conrm that all devices have the correct address.
When energy meters are installed, connect the CPC kit to the energy meter bus to
conrm that all devices have the correct address.
Conrm that all charge points begin charging when connected to a vehicle or a test
box.
If the charging station is congured for online connection, contact DEFA support to
verify connection to the back-end system.
!
!
!
HOW TO LABEL AN ERANGE UNO FOR
CloudCharge®OR LADE I NORGE:
6 ILabeling
Make sure the wallbox is clean and dry before labeling.
Fasten the sticker from top to bottom, smooth it out to avoid bubbles.
!
ELISABETH
til 59 44 15 56
SMS
LINA
til 59 44 15 56
SMS
Velkommen
For å lade her må du laste ned
CloudCharge-appen. Registrer
bruker og legg inn betalingskort.
RFID
Hold RFID-kort/brikke
foran RFID-symbolet
nedenfor for å starte lading.
Ditt RFID-kort/brikke må være
registrert i CloudCharge-appen.
CloudCharge-appen
Se [navn] ved uttaket.
eller
eller
Start lading med
SMS
Se [navn] ved uttaket.
Send SMS med uttakets
[navn] til tlf: 59 44 00 63

CLU MK1 - Quick Guide18
HOW TO LABEL AN ERANGE DUO FOR
CloudCharge OR LADE I NORGE:
25 mm
25 mm
43 mm 43 mm
ELISABETH
til 59 44 15 56
SMS
LINA
til 59 44 15 56
SMS
Velkommen
For å lade her må du laste ned
CloudCharge-appen. Registrer
bruker og legg inn betalingskort.
RFID
Hold RFID-kort/brikke
foran RFID-symbolet.
Ditt RFID-kort/brikke må være
registrert i CloudCharge-appen
SMS
Se [navn] ved uttaket.
Send SMS med uttakets
[navn] til tlf: 59 44 00 63
CloudCharge-appen
Se [navn] ved uttaket.
eller
eller
Start lading med
Hold RFID-kort/brikke foran her