TMG TMG-SP08X User manual

Snow Plow Pusher
MODEL: TMG-SP08X
PROFUCT MANUAL
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
Do not return the product to dealer, they are not equipped to handle your requests
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8.5 FT, U/V Angle Blade, with Q/C Lugging

CONTENTS
Safety operation warning ..................................................................................................................03
1. safety instructions
Preparations before operation.............................................................................................................04
During operation..................................................................................................................................05
After operation.....................................................................................................................................06
2. Machine introduce
Product parts name and function........................................................................................................07
Product specifications.........................................................................................................................08
3. Assembly work instruction
Check after unpacking................................................................................................................................10
Installation of left shovel assembly and support adjustment assembly......................................................12
Installation of right shovel assembly and support adjustment assembly............................................. ......13
Installation of bracket component ..............................................................................................................14
Installation of suspension assembly............................................................................................................15
Installation of hanger assembly...................................................................................................................17
Installation of rubber as-protection.............................................................................................................18
Cylinder and oil pipe connection.................................................................................................................19
Electrical circuit connection........................................................................................................................ 21
Lubricating grease........................................................................................................................................22
4. Explosion diagram and Product Parts.............................................................................................23
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Warning instructions for safe operation
Meaning of warning labels
NOTICE! Read the instruction manual carefully
before using the machine. Failure to follow this
warning may cause injury.
WARNING ! Keep away from the cutting area of the
running machine. If this warning is not followed, a
personal injury accident may occur
WARNING ! Keep a safe distance while driving the
machine. If this warning is not followed, a personal
injury accident may occur
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1.Precautions for safe operation
Read the operating instructions of the machine carefully, and be familiar with the performance and how
to operate all the control devices!
Understand all the safety labels on the equipment, and keep the labels clean. Please do not paint or
move any safety labels casually. If they are damaged, they should be replaced immediately!
A warning sign should be set up in the work area where the operator is to tell others not to approach
it to prevent splashing!
Do not clean up close to people, buildings, vehicles or other objects that may be damaged by flying
debris!
Notice! Failure to follow this warning may cause injury.
Preparations before operation
NOTICE !
★If you do not know how to operate the
machine, because the instruction manual is not
placed around the product, if you use your own
judgment to deal with it, unexpected accidents
may occur and cause injuries. Make sure that
the instruction manual is kept around the
product, and you can read it at any time when
you don't know how to use it.
Place the instruction manual
around the product
WARNING !
★If you wear inappropriate clothing to
operate the machine, a part of the clothing will
be caught by the machine and cause injury. In
severe cases, a major fatal accident may
occur.
Please operate according to the clothes
suggested below:
● Do not wear oversized tops and pants.
● The sleeves and hem should not be too fat.
● Wear a safety helmet.
Do not wear banded or flocculent items such
as turbans or towels on the head and waist.
Clothing selection during operation
NOTICE !
★If you do not fully understand the safety
precautions and use essentials described in the
instruction manual, unexpected accidents may
occur. before operation, please fully understand
the warning signs affixed to the product, the
safety precautions and the essentials in the
instruction manual before proceeding.
Read the instructions carefully
before doing the homework
WARNING !
★Unexpected accidents may occur when
operating in situations where the body is
uncomfortable or the machine operation is
unfamiliar.
Do not operate under the following
conditions:
● When over-fatigue, sickness, drug
influence, and other reasons make it
impossible to concentrate on work.
● After drinking alcohol.
● Personnel who are unskilled in
mechanical operation.
Do not operate under the following
conditions
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During operation
Before operation
DANGER !
★Press the button on the remote control before starting to remove snow. Place the snow
shovel at an appropriate angle.
★Use the up and down buttons of the remote control to adjust the snow shovel to Fe
parallel to the road surface.
★After adjusting the up and down and angle of the snow shovel, you can start the vehicle to
move forward and perform snow removal operations.
★When walking on the slope at high speed, it may cause side slip or rollover. Please
downshift and slow down before entering the slope and cross the slope smoothly.
★Be sure to concentrate and drive carefully when working.
★If someone approaches when lifting the shovel, it may cause injury. Please stay away.
★When making machine adjustments and removing debris, be sure to cut off the engine.
Otherwise, due to the carelessness of a third party, the work machine suddenly starts, which
may cause unexpected things to happen.
★After the snow removal operation is completed, the shovel must Fe lifted up and allowed
to enter to avoid damage to the road surface.
DANGER !
★Make sure that the snow shovel and the car (other) connecting frame have been connected.
★Operate in a safe area.
★Ensure that the snow shovel is installed firmly.
★Ensure that all hydraulic joints and hydraulic devices are firmly connected.
★Replace vulnerable devices and hoses.
★Determine the power supply voltage. If the voltage is less than the required voltage, it will
affect the performance of the snow shovel.
★If people or objects are loaded on the working machine, it will cause injury accidents after
falling. Do not carry people or anything on the working machine.
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作业后
After operation
Storage instructions
NOTICE !
★After the machine is used, the shovel body and joints should Fe cleaned with a
high-pressure water gun.
★Grease the exposed cylinder rod
★Thoroughly remove all dirt, dirt and grease on the clean surface.
★The interfaces of hydraulic oil pipes, cylinders and battery valves are capped and sealed
★Check the connecting bolts and tighten all loose bolts and nuts.
★Fill all lubrication points with butter.
★Replace damaged or obscure identification labels.
NOTICE !
★The snow shovel must be cleaned up before storage to prevent rainwater and hemolytic
agent from corroding the shovel body.
★In storage, the support frame of the snow shovel must be lowered, and the jack must be
placed at the lowest level.
★Cover the electrical parts with rain-proof cloth to prevent aging due to exposure to the sun.
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2.Machine introduce
Products part names and functions
Right main shovel
assembly
Protect the rubber
components
Left main shovel
assembly
Hanging board
components
Bracket
assembly
Support adjustment
components
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Bracket
assembly
Hydraulic
components

Model No.
TMG-SP08X
Max Working Pressure
3050PSI
Max Working Flow
8.0GPM
Working Width
8.5ft(102”)
Working Voltage
DC 12V
U blade
up to 140 degree
V blade
up to 215 degree
Blade Angle
22 degrees left or right
Hydraulic Hose Diameter
3/8”(I.D)/1”(O.D)
Fitting
1/2” NPT
Shipping Weight
1280 lb
Shipping Size
75”x36”x24”
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U
V

3.Assembly work instruction
1. After unpacking, check the following components
*All numbers are not part numbers in
the drawings. For correct part
numbers, see explosive diagram
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REF#
SPECIFICATION
QTY
REF#
SPECIFICATION
QTY
1
Support adjustment
components
2
25
Flat Washer Ø16
12
2
Protection eraser
1
26
Hexagon bolts with full thread,
M8x35
4
3
Rubber splint
1
27
Spring washer Ø8
4
4
Rubber splint two
1
28
Flat washer Ø8
8
5
Adjust the rod assembly
1
29
Hexagon bolts with full thread,
M8x20
4
6
Shock absorber hydraulic
cylinder 50x28x100
2
30
Hexagon bolts with full thread,
M20x120
6
7
Shovel cylinder 50x32x255
2
31
Flat washer Ø20
12
8
Bracket weldment - left
1
32
Hexagon lock nut M20
6
9
Bracket weldment - right
1
33
Hexagon bolts with full thread,
M24x90
2
10
Hanging plate welded parts
2
34
Hexagon bolts with full thread,
M24x100
2
11
King pin shaft welded parts
1
35
Flat washer Ø24
8
12
Accumulator
1
36
Hexagon lock nut M24
4
13
Hoop
2
37
Flat washer Ø22
8
14
Left main shovel assembly
1
38
Elastic cylindrical pin
2
15
Right main shovel assembly
1
39
Straight-through pressure oil
cup
6
16
Suspension frame
1
40
Hydraulic Hose 7/8”x700mm
4
17
Male docking station
4
41
Hydraulic Hose 7/8”x1000mm
1
18
Hexagon bolts with full
thread ,M12x30
16
42
Hydraulic Hose 1”x2000mm
2
19
Flat washer Ø12
16
43
Cylinder pin 2
4
20
Hexagon bolts with full thread,
M10x30
4
44
Split pin
4
21
Hexagon nuts M10
4
45
Cylinder pin 1
2
22
Hexagon head bolts M8x70
1
46
Hollow bolt
4
23
Hexagon lock nut M8
3
47
Combination washer
8
24
Hexagon bolts with full thread,
M16x40
12
48
Bracket
1
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2. Installation of left main shovel assembly and support adjustment
assembly
Installation steps: Fasten the support adjustment component to the left main shovel with
M12*30 bolts (D15)according to the position in the above figure.
Importance: All bolts are locked in place without shaking.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal
noises when the machine is working.
Inspection: Check whether each bolt is loose.
Part name and specification
REF No
Specification
QTY
2
Shovel as-left main
1
4
Adjustment as- support
1
D14
Plain washer Ø12
8
D15
Full-thread hexagon bolts M12x30
8
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4
D14
D15
2

3. Installation of the right main shovel assembly and support adjustment
assembly
Installation steps: Fasten the support adjustment component to the right main shovel with
M12*30 bolts (D15) according to the position in the above figure.
Importance: All bolts are locked in place without shaking.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal
noises when the machine is working.
Inspection: Check whether each bolt is loose.
Part name and specification
REF No
Specification
QTY
3
Shovel as-right main
1
4
Adjustment as- support
1
D14
Plain washer Ø12
8
D15
Full-thread hexagon bolts M12x30
8
3
4
D14
D15
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4. Installation of bracket component
Installation steps:
1. Align the right main shovel (3), bracket(1), and left main shovel (2) in sequence and insert the
main pin shaft weldment (A2), then adjust the hole position at the end of the main pin shaft to be
perpendicular to the bracket. Then use M8*70 bolts (A3) to insert and fasten.
2. After installing the bracket, install the shovel cylinder (G1) according to the cylinder position
in the above figure, and fix it with cylinder pins (G12) and split pins (G13).
Note: The oil port of the oil cylinder is facing upwards, and the position of the cotter pin of the oil
cylinder pin is facing downwards.
Importance: All bolts are locked in place without shaking.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal
noises when the machine is working.
Inspection: Check whether each bolt is loose.
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G1
G1
1
A2
G12
A2
A3
G13

Part name and specification
REF No
Specification
QTY
1
Bracket assembly
1
A2
Main pin shaft weldment
1
A3
Hexagon head bolt M8x70
1
G1
Hydraulic cylinder 50x32x255
2
G12
Cylinder pin 2
4
G13
Split pin 5x40
4
5. Installation of suspension assembly
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E15
E4/E4/E5/E6
E4/E4/E5/E6
E2
E3
E7
E8/E9/E10
G7
E1
H1
H2/H3
G7
G8
G9/G10
G9/G9/G10/G11
E15

Installation steps:
1. The docking station of the male connector(E7) is tightened with M8*35 bolts (E8) and flat
washers (E9) according to the position shown in the figure above.
2. Install the accumulator (G7) with the hoop (G8), M8*35 bolts (G10) and flat washers (G9) in
the position shown in the figure.
Note: the accumulator oil port faces downwards
3. Tighten the left and right bracket welded parts (E2,E3) with M20*120 bolts (E5) and flat
washers (E4) according to the positions in the above figure .
Note: there are four places where the left and right bracket welded parts need to be installed
with grease nipple(E15), and the positions are shown in the above figure.
4. Install the hanging plate welding parts (H1) in the position as shown in the figure, and fasten
them in place with M16*40 bolts (H2) and flat washers (H3).
Importance: All bolts are locked in place without shaking.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal
noises when the machine is working.
Inspection: Check whether each bolt is loose.
Part name and specification
REF No
Specification
QTY
E1
Suspension frame
1
E2
Bracket weldment - left
1
E3
Bracket weldment - right
1
E4
Plain washer Ø20
8
E5
Full-thread hexagon bolts M20x120
4
E6
Lock nut M20
4
E7
Docking station of the male connector
4
E8
Full-thread hexagon bolts M8x35
4
E9
Lifting cylinder 40x22x160
1
E10
Cylinder gasket
4
E15
Grease nipple
2
G7
Accumulator
1
G8
Hoop
2
G9
Plain washer Ø8
8
G10
Full-thread hexagon bolts M8x20
4
G11
Lock nut M8
2
H1
Hanging plate weldment
2
H2
Plain washer Ø16
12
H3
Full-thread hexagon bolts M16x40
12
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6. Installation of the hanger assembly
Installation steps:
1. Align the left and right bracket welded parts (E2,E3) with the holes at the bottom of the
bracket, insert and padded the Ø22 plain washers (E11) with the cylinder pins (E12), and then
knock in the spring-type straight pin (E13)
Note: there are two places where the left and right bracket welded parts need to be installed
with grease nipple (E15), and the positions are shown in the above figure.
2. Installation the shock absorber hydraulic cylinder (G2) on the suspension frame (E1), and
insert M24*100 bolts (G6) with washers (G5) and lock nuts (G4) to tighten. Adjust the angle of
the suspension bracket to align the mounting holes of the shock absorber cylinder with the
holes on the left and right bracket welded parts (E2,E3), and insert M24*90 bolts (G3) with
washers (G5) and lock nuts (G4) to tighten.
3. Adjust the length of the tie rod assembly (E14) to make the mounting holes of the tie rod
assembly align with the holes on the suspension frame and bracket, and insert the M20*120
E11/E12/E13
E15
E14
E4/E5/E6
G2
G4/G5/G5/G6
G3/G4/G5/G5
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bolt (E5) with the washer (E4) and lock nut (E6) to tighten. The ring and lock nut are tightened.
Importance: All bolts are locked in place without shaking.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal
noises when the machine is working.
Inspection: Check whether each bolt is loose.
Part name and specification
REF No
Specification
QTY
E4
Plain washer Ø20
4
E5
Full-thread hexagon bolts M20x120
2
E6
Lock nut M20
2
E11
Plain washer Ø22
8
E12
Cylinder pin 1
2
E13
Spring-type straight pin
2
E14
Tie rod assembly
1
E15
Grease nipple
2
G2
Shock absorber hydraulic cylinder 50x28x100
2
G3
Full-thread hexagon bolts M24x90
2
G4
Lock nut M24
4
G5
Plain washer Ø24
8
G6
Full-thread hexagon bolts M24x100
2
7. Installation of rubber as-protection
F6
F4
F5
F5
F1
F2
F3
F6
F4
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Installation steps: Assemble the eraser in the order of the style above.
Importance: All bolts are locked in place without shaking.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal
noises when the machine is working.
Inspection: Check whether each bolt is loose.
Part name and specification
REF No
Specification
QTY
F1
Rubber splint II
1
F2
Rubber splint
1
F3
Rubber sheet
1
F4
Plain washer Ø10
4
F5
Full-thread hexagon bolts M10x30
4
F6
Lock nut M10
4
8. Cylinder and oil pipe connection
G22
G22
G20
G19
G19
G1
G23
G1
G23
G1
G17
C2
C3
P1
P2
C1
C4
T
G24
G17
G17
G15
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Installation steps:
1. Installation connect the transition joint (G17) and the right-angle combined joint (G24) to the
solenoid valve (G15) according to the position shown in the figure above.
Noted:the accumulator oil port also has a transition joint.
2. The hydraulic hose(G22) is connected to the accumulator at one end and the T port on the
solenoid valve (G15) at the other end.
3. The cylinder (G1) of the main shovel on the left is connected to the hydraulic hose (G23) with
the hollow bolt (G20) and the combined sealing gaskets (G19), which are respectively
connected to the C1 and C4 ends of the solenoid valve (G15).
4. The cylinder (G1) of the main shovel on the right is connected to the hydraulic hose (G23)
with the hollow bolt (G20) and the combined sealing gaskets (G19), which are respectively
connected to the C2 and C3 ends of the solenoid valve (G15).
5. The P1 and P2 ends of the solenoid valve (G15) are respectively connected to hydraulic hose
(G21) (the other end is connected to the tractor oil pump).
Importance: All bolts are locked in place without shaking.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal
noises when the machine is working.
Inspection: Check whether each bolt is loose.
Part name and specification
REF No
Specification
QTY
G1
Hydraulic cylinder 50x32x255
2
G15
Solenoid valve
1
G17
Transition Joints
8
G19
Combined sealing gaskets
8
G20
Hollow bolt G1/4
4
G21
Hydraulic Hose1”x2000mm with NPT 1/2 male end, M16x1.5 fitting
2
G22
Hydraulic Hose 7/8”x1000mm with M16x1.5 fitting
1
G23
Hydraulic Hose 7/8”x750mm with M16x1.5 fitting
4
G24
Transition joints
2
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