TMG TMG-TBS48 User manual

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TABLE OFCONTENTS
SAFETY INSTRUCTIONS ............................................................................................................................................2
SAFETY RULE .............................................................................................................................................................3
PARTS DESCRIPTION AND FUCTION ....................................................................................................................... 9
PRODUCTS SPECIFICATIONS................................................................................................................................... 8
UNPACKING & ASSEMBLY...................................................................................................................................... 11
CONNECTING TRACTOR......................................................................................................................................... 16
LUBRICATION POINTS SUMMARY ......................................................................................................................... 18
OPERATING ESSENTIAS ........................................................................................................................................ 21
OPERATING FINISH................................................................................................................................................... 22
MAINTENANCE SCHEDULE .................................................................................................................................... 23
TROUBLE SHOOTING ...............................................................................................................................................24
EXPLODED VIEW & PARTS LIST ..............................................................................................................................25
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SAFETY RULE
WARNING
Careful operation is your best assurance against an accident. All operators, no matter how much
experience they may have, Should carefully read this manual and other related manuals before operating
the power machine and this implement.
-Thoroughly read and understand the “Safety Label” section. Read all instructions noted on them.
- Do not operate the equipment while under the influence ofdrugs or alcohol, as they impair your ability tosafely and properly
operate the equipment.
-The operator should be familiar with all functions of the tractor and attached implement, and be able
to handle emergencies quickly.
-Make sure all guards and shields appropriate for the operation are in place and secured before operating
the implement.
-Keep all bystanders away from equipment and work area.
-Start tractor from the driver’s seat with hydraulic controls in neutral.
-Operate tractor and controls from the driver’s seat only.
-Never dismount from a moving tractor or leave tractor unattended with engine running.
-Do not allow anyone to stand between the implement and tractor while backing up to the implement.
-Keep hands, feet, and clothing away from power-driven parts.
-While transporting and operating equipment, watch out for objects overhead and along the sides
such as fences, trees, buildings, wires, etc.
-Do not turn tractor so tight as to cause hitched implement to ride up on the tractor’s rear wheel.
Store implement in a safe and secure area where children normally do not play. When needed, secure
implement against falling with support blocks.
PREPARATION
-Keep a first aid kit and fire extinguisher handy.
-Keep the nozzle in contact with the rim of the fuel tank or container opening at all times, until refueling is
complete. Do not use a nozzle lock open device.
-Wear protective clothing and equipment appropriate for the job such as safety shoes, safety, glasses, hard hat,
dust mask, and ear plugs
-Clothing should fit snug without fringes and pull strings to avoid entanglement with moving parts.
-Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable hearing
protection such as earmuffs or earplugs.
- - Operating a machine safely requires the operator’s full attention. Avoid wearing headphones while operating Equipment
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SAFETY PRECAUTIONS FOR CHILDREN
Tragedy can occur if the operator is not alert to the presence of children, Children generally are attracted to implements and their
work
-Never assume children will remain where you last saw them.
-Keep children out of the work area and under the watchful eye of a responsible adult.
-Be alert and shut the implement and tractor down if children enter the work area.
-Never carry children on the tractor or implement. There is not a safe place for them to ride. They may fall off and be run over or
interfere with the control of the power machine.
-Never allow children to operate the power machine, even under adult supervision.
-Never allow children to play on the power machine or implement.
-Use extra caution when backing up. Before the tractor starts to move, look down and behind to make sure the area is clear.
Wear Personal Protective Equipment (PPE)
-Wear protective clothing and equipment appropriate for the job such as safety shoes, safety, glasses, hard hat, dust mask, and
ear plugs.
-Clothing should fit snug without fringes and pull strings to avoid entanglement with moving parts.
-Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable
hearing protection such as earmuffs or earplugs.
-Operating a machine safely requires the operator’s full attention. Avoid wearing headphones
while operating equipment.
Handle Chemicals Properly
-
Protective clothing should be worn.
-
Handle all chemicals with care.
-
Follow instructions on container label.
-
Agricultural chemicals can be dangerous. Improper use can
seriously injure persons, animals,
plants, soil, and property.
-
Inhaling smoke from any type of chemical fire can be a serious health hazard.
-
Store or dispose of unused chemicalsasspecifiedbythe chemical manufacturer.
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OPERATION
-Do not put hands or feet near, under or inside rotating parts.
-Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic.
Do not carry passengers.
-Never tolerate bystanders in the working zone. Never use an accessory in the direction of by standers, it might throw gravel or
debris that can hurt people or damage property.
-Never operate the accessory at high transport speeds on slippery surfaces. Use care when backing up.
-Do not carry passengers.
-Disengage power to the accessory when it is transported or not in use.
-Never operate the accessory without good visibility or light.
-Keep the accessory away from heat sources or flames.
-Never handle the winch cable or hook while in tension.
-Use only accessories approved by the manufacturer of the snow blower (such as wheel chains, and the like).
-Never operate the snow blower without good visibility or light
-Keep all safety guards in place and in proper working order at all times.
-NEVER place fingers, hands, or body near the snow blower when it is running. Do not lean or reach over the snow blower when
the machine is running.
-Keep all people (except the operator) a minimum of 25 feet from the snow blower during operation.
-Always aim the discharge chute away from people and animals.
-Do not leave the snow blower unattended when it is running. Turn off the engine before leaving the area.
-Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication.
-Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts.
-Use extra caution when operating on gravel or other loose material.
-Exercise caution to avoid slipping or falling, especially when operating in reverse.
-Thoroughly inspect the area where the equipment is to be used. Remove all foreign objects, which could be tripped over or
thrown by the auger/impeller.
-Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes.
Thrown objects which ricochet can cause serious injury to the eyes.
-Operate the equipment with appropriate foot ware, gloves and clothing. Avoid loose fitting clothing that can get caught in
moving parts.
-The auger and drive controls must be depressed to operate. Do not override this safety feature. Both control levers must
operate easily and automatically return to the disengaged position when released.
-Do not overload the snow blower by attempting to clear snow too quickly.
-Do not operate at high speed on icy or slippery surfaces.
-Always be sure of your footing especially when driving in reverse.
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PRACTICE SAFE MAINTENANCE
-Understand procedure before doing work. Refer to the Operator’s Manual for additional information
-Work on a level surface in a clean dry area that is well-lit.
-Lower implement to the ground and follow all shutdown procedures before leaving the operator’s seat
to Perform maintenance.
-Do not work under any hydraulically supported equipment. It can settle, suddenly leak down, or be lowered
accidentally. If it is necessary to work under the equipment, securely support it with stands or suitable blocking beforehand
-Use properly grounded electrical outlets and tools.
-Use correct tools and equipment for the job that are in good condition.
-Allow equipment to cool before working on it.
-Disconnect battery ground cable before servicing or adjusting electrical systems or before welding on implement.
-Inspect all parts. Make certain parts are in good condition & installed properly.
-Do not alter this implement in a way which will adversely affect its performance.
-Do not grease or oil implement while it is in operation.
-Remove buildup of grease, oil, or debris.
-Always make sure any material and waste products from the repair and maintenance of the implement are
properly collected and disposed.
-Remove all tools and unused parts from equipment before operation.
-Do not weld or torch on galvanized metal as it will release toxic fumes.
MTRANSPORT SAFETY
-Read this owner's manual carefully. Be thoroughly familiar with the controls and proper use of the vehicle and snow blower.
Know how to stop the unit and disengage the controls quickly..
-Never allow children to operate snow blower nor the vehicle. Never allow adults to operate snow blower nor the vehicle
without proper instructions..
-No one should operate the vehicle nor the snow blower while intoxicated or while taking medication that impairs the senses
or reactions.
-Keep the area of operation clear of all persons, particularly small children and pets
-Comply with state and local laws governing safety and transporting of machinery on public roads.
-Check that all the lights, reflectors and other lighting requirements are installed and in good working condition.
-Do not exceed a safe travel speed. Slow down for rough terrain and cornering
-Do not drink and drive.
-Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections,
etc. Watch for traffic when operating near or crossing road- ways.
-Never allow riders on the machine.
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Use Seat Belt and ROPS
-
Recommendstheuseof aCABor roll-over-protective- structures(ROPS)andseatbelt in almost all power machines.
-Combination of a CAB or ROPS and seat belt will reduce the risk of serious injury or death if the power machine should be
upset.
-
If ROPS is in the locked-up position, fasten seat belt snugly and securely to help protect against serious injury or death
from falling and machine overturn
Keep Riders Off Machinery
-Never carry riders on the tractor or implement.
-Riders obstruct operator’s view and interfere with the control of the power machine.
-Riders can be struck by objects or thrown from the equipment.
-Never use the tractor or implement to lift or transport riders.
Transport Safely
-Comply with federal, state, and local laws.
-Avoid contact with any overhead utility lines or electrically charged conductors.
-Engage park brake when stopped on an incline.
-Maximum transport speed for an implement is 20 mph (32 km/h). DO NOT EXCEED.
-Never travel at a speed which does not allow adequate control of steering and stopping. Some rough
terrains require a slower speed.
-Sudden braking can cause a towed load to swerve and upset.
-Do not tow an implement that, when fully loaded, weights more than 1.5 times the weigh of
towing vehicle.
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PARTS DESCRIPTION AND FUCTION
6. Fan assembly
10. Stirring assembly
13.
Roller chain
11. Bearing block as-
drive shaft
2. Outfeed assembly
1. Bucket body assembly
7.
Handle as-hand
9. Gearbox as-rear
4.Snow shovel assembly
3. Pressboard assembly
5.
Tensioner as
12. Drive as-torque
limiter
14. PTO Drive Shaft
1.
Bucket body assembly
Collect the snow raised by the augers
2.
Outfeed assembly
Lift the snow out
3.
Pressboard assembly
It is used to adjust and fix the snow outlet
4.
Snow shovel assembly
Clean snow from snow chute or auger before
and after use
5.
Tensioner as
To power the auger
6.
Fan assembly
Blow up the snow
7. Handle as-hand
Control of snow outlet left and right steering
8. Push rod as-hand
For controlling the angle of the top of the
snow outlet
9.
Gearbox as-rear
It is used to connect the PTO to power the
tractor
10. Stirring assembly
Snow removal and ice breaking on roads
11.
Bearing block as-drive shaft
To power the auger
12. Drive as-torque limiter
To power the auger
13. Roller chain
To power the auger
14. PTO Drive Shaft
It is used to connect tractors to provide
power
9/44
8.
Push rod as-hand

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PRODUCTS SPECIFICATIONS
3-Point Tractor Snow Blower
SNOWBLOWER
TMG-TBS48
Shipping weight
707lbs(321kg)
Operating weight
592lbs(268.7kg)
DIMENSIONS
Overall length
42.6in
(
1082mm
)
Overall width
51.2in
(
1300mm
)
Overall height
60in(1524mm)
Cutting width
47.2 in (1200 mm)
Cutting height
24.8in
(
630mm
)
Impeller diameter
20in
(
508mm
)
Impeller housing depth
7.87in
(
200mm
)
Auger diameter
15.5in (394mm
)
Auger height
10.5in(267mm)
Auger clearance from ground
2.44in(62mm)
DRIVE SYSTEM
Primary drive
PTO
PTO input
540 RPM
Auger speed
180 RPM
Gearbox oil capacity
1 Qt SAE 90
PTO horsepower requirement
20- 40 HP
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Tractor hitch
CAT1
Number of blades on impeller
4
Chute rotation
Manual
Chute rotation degrees
360 degrees
Discharge chute diameter
8.66 in
(
220mm
)
Adjustable chute deflector
Yes
Adjustable skid shoes
Yes
Replaceable cutting edge
Yes
Hitch system
Quick hitch system (ASABE)
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*All numbers are not part numbers in the drawings. For correct part numbers,
see explosive diagram.
TOOLS USED FOR INSTALLATION
NO DESCRIPTION SPECIFICATION CONDITIONS OF USE QTY
1 open end wrench 13/19 M8, M12 bolt fastening 2
2 wind gun 1280t
Match the corresponding sleeve
instead of the wrench to tighten the bolt 1
3 hammer 1
4 torque wrench 10-220N·m Measuring torque 1
NO. DESCRIPTION QTY NO. DESCRIPTION QTY
1 Bucket body assembly 1 7 Full thread bolt 2
2 Outfeed assembly 1 8 Full thread bolt 2
3 Push rod as-hand 1 9 Plain washer 4
4 Handle as-hand( rocker) 1 10 Spring washer 4
5 Handle as-hand( base) 1 11 PTO Drive Shaft (with Clutch) 1
6 Pad block 2 12 Lower suspension quick change sleeves 2
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1.
Install the hand push rod
(For controlling the angle of the top of the snow outlet)
Installation
s
t
e
p
s
:
1.
H1 (Cylinder body welding parts) and H2 (Push rod welding parts) has been assembled, So,The step1 Install the hand push rod on
the snow outlet, and then install the handle (H3) on the manual cylinder welding, and then secure the Spacer sleeves (H4), Plain
washers (H5), Full-thread hexagon bolts M12*70 (H7) and Locknuts M12(H6) on push rod welding parts (H1).
2.
Importance:
Allbolts
are
lockedin
place
without
s
h
a
k
i
ng
.
WARNING:Once the assembly bolts are not fastened in place, there will be abnormal noises when the machine is working.
PART NO.
DESCRIPTION
QTY
PART NO.
DESCRIPTION
QTY
H1 Cylinder body welding parts 1 H5 Plain washers φ12 4
H2 Push rod welding parts 1 H6 Locknuts M12 2
H3 Handle M10*1.25*25 1 H7 Full-thread hexagon bolts M12*70 2
H4 Spacer sleeves 4
H7
H5
H6
H3
H1
H4
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2.
Install the Plate as-stop
Installation
s
t
e
p
s
:
1. Install the discharge port on the snow blower, unscrew the bolt on the machine first, remove one of the Limit plate
of snow funnel, align the discharge port with the bayonet of the snow blower, and fix the limit plate with Plain
washers(C7), Full-thread hexagon bolts M8*20 (C9) and Spring washers(C8)
2.
importance:
Allbolts
are
locked in
place
without
s
h
a
k
i
n
g
.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal noises when the machine is working.
PART NO.
DESCRIPTION
QTY
PART NO.
DESCRIPTION
QTY
C7 Plain washers φ8 6 C9 Full-thread hexagon bolts M8*20 6
C8 Spring washers φ8 6
15/44
C4
C8
C7

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3.
Install the hand push rod
Installation
s
t
e
p
s
:
1. Installation of hand push rod, when you receive the parcel, you need to install the push rod by yourself, the push rod will be fixed with
Locknuts M8(G17), Plain washers φ8(G19 )and Full-thread hexagon bolts M8*40(G23).
2.Importance:
Allbolts
are
lockedin
place
without
s
h
a
k
i
ng
.
WARNING:Once the assembly bolts are not fastened in place, there will be abnormal noises when the machine is working.
PART NO.
DESCRIPTION
QTY
PART NO.
DESCRIPTION
QTY
G17 Locknuts M8 1 G23 Full-thread hexagon bolts M8*40 1
G19 Plain washers φ8 2
16/44
G17
G19
G23
G19

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4.
Install the hand push rod
(Control of snow outlet left and right steering)
Installation
s
t
e
p
s
:
1. Attach the hand push rod, first install fix the base plate of the hand push rod respectively with Full-thread hexagon
bolts (G30), Spring washers (G28), Plain washers (G27) and Backing block (G14) to secure the remaining two holes
in the base plate.
2.
Importance:
Allbolts
are
locked in
place
without
s
h
a
k
i
n
g
.
WARNING:Once the assembly bolts are not fastened in place, there will be abnormal noises when the machine is working.
PART NO.
DESCRIPTION
QTY
PART NO.
DESCRIPTION
QTY
G14 Backing block 2 G29 Full-thread hexagon bolts M12*50 2
G27 Plain washers φ12 4 G30 Full-thread hexagon bolts M12*30 2
G28 Spring washers φ12 4
G29
17/44
44
G30
G29
G28
G27
G14

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CONNECTING TRACTOR
1. About the tractor attachment
Note: This Snow Blower is featured with a hitch design compatible with CAT.I. It can be attached to both the front and
rear of a tractor.
Upper Hook-Up:
a. Attach Top center link to the snow blower with Hitch pin-Upper (#7) and pin (#5).
Lower Hook-Up:
b. Attach center 3-point link to the lower hitch clevis with Lower suspension pins (#2) ,Lower suspension quick change
sleeves (#3) and secure with pin (#4)and pin (#1)
Quick hitch compatible
TBS series Snow Blower mounted with Quick hitch, with Suspension sleeve (#3) and Lower suspension quick
change sleeve (#2 )
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CHECK BEFORE OPERATING
1.
Check before operating
Before operating the machine, check the following:
1. Check that the SNOW BLOWER is properly attached to the tractor by inserting the safety latch.
2. Check that moving parts are free of any debris or tangled material.
3. Check that the machine is lubricated according to the schedule listed in the Maintenance section.
4. Check and ensure that all guards, shields and guards are in place, secured and working as designed.
6. Check that the snow outfeed assembly is turned in the proper working direction.
7. Check that the fan and angle go in the right direction of movement, the fan runs in the clockwise direction
(towards the machine) for the right, and the angle rotates in the working direction.
8. Check and tighten all fasteners. Make sure the equipment is in good condition.
9. Check that appropriate personal protective equipment is available and being used.
10. Check that jewellery and loose clothing are not worn. Long hair must be tied behind the head.
2.Before startup
Each operator must be trained in the proper operating procedures prior to operating the machine. The new machine
or machine long unused, you must first idling operation.
•Review location of the controls, their function, and movement direction when activated.
•Follow the Pre-Operation Check.
•Set up the machine correctly.
19/44
This manual suits for next models
1
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