TNG 150cc User manual

Baja Owner’s Manual
150cc
Rev 07-1

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A: INTRODUCTION
ThankyouforpurchasingaCMSIManufacturedTNGmotorscooter. CMSI has invested
over10yearsinestablishingthefacilities,technicalinfrastructureandnationwidesalesand
servicenetwork that exists todayas TNG Scooters, atrademark of CMSI. TN’G
Scootersisgrowingrapidlyduetoitsreputationinqualityresearch,styling&design,
productionandservice.
Werecommend genuineTNG products for replacement parts and accessories astheyhave
beenspecificallydesignedfor yourscooterandmanufacturedto meetCMSIdemanding
standards. Withtheintentionof achievingourgoal toprovidecomplete customersupport,
detailedparts catalogs are available for youtoviewatour web site,www.tngscooters.com.
Wecontinuously keep a largeinventory of parts andaccessoriesinstocktosupportour
TNGdealers, service centers and ultimately,TNGscooter owners. YourlocalTNGdealer
knowsyour scooter the bestandalwaysis interested in yoursatisfaction!Weadvise your
localTNGdealer make all repairs onyourscooter.Youcan find a complete listofdealers
andservice centers on our website.

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ThisOwner’sManualcontainsimportantinformationonsafety,operation,andmaintenance.
Anyonewho operates a TNG Scootershouldcarefullyreadandunderstand the contents of this
manualbeforeuse.
TNGScootersarestreetlegalvehiclesinall50 states. Youneedtocheckwithyourstate
requirementsonlicenseandregistrationto ridethis scooterlegallyonpublicroads.
SPECIALSYMBOLS
Significantsafety messagesareprovided bothinthismanual andonthe scooter. Foryour safety
andthe safety of others please pay special attentiontoallwarningsprecededby!.
!WARNING-Indicatesriskof severe injury or DEATH mayresult tothe scooteroperator,a
bystanderorapersoninspectingor repairingthescooteriffailure tofollowtheseinstructions.
CAUTION- Indicates that special precaution must be taken to avoid damage to thescooter.
NOTE- ANOTEprovideskeyinformationtomake procedures easier to spot.
ThisOwner Manual should be considered as a permanent part of the scooter as it contains

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importantinformationforoperationandmaintenanceofthescooter. It shouldremain withthe
scooterat alltimes.
ThisOwnerManualcontainsthemost currentproductinformationatthe timeofapprovalfor
printing. TNGScooters reservestherightto make changesatany time withoutnoticeand
withoutincurringanyobligation. Ifyouhaveanyquestionsaboutthemanual,pleaseconsult
yourTNGdealers, or our web site www.tngscooters.com.Themost recent documentation
willalwaysbeavailableonour website.

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B:TABLE OFCONTENTS
A: INTRODUCTION.............................................................................................Page 2
B: TABLE OF CONTENTS...................................................................................Page 5
C: SAFETY INSTRUCTIONS...............................................................................Page 6
D: SPECIFICATIONS............................................................................................Page 13
E: COMPONENT DESCRIPTIONS & FUNCTIONS...........................................Page 14
F: PRE-RIDE CHECKLIST...................................................................................Page 22
G: PROPER OPERATION....................................................................................Page 25
H: ROUTINE CHECKS & MAINTENANCE.......................................................Page 32
I: TROUBLESHOOTING......................................................................................Page 43
J: WARRANTY......................................................................................................Appendix

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C:SAFETYINSTRUCTIONS
RIDING SCOOTERS IS FUN ONLY IF YOU PUT SAFETY AS YOUR TOP PRIORITY.
!WARNING:Beforeyou start operating your scooter:
• Besure youreadthis owner manualcompletelyand understand alloperating
features.
• Takesufficienttimetrainingwithsafeand properridingtechnique.
• Practiceuntil you areknowledgeableandcomfortable with yourscooter.
• Knowledgeablewith allroadsigns.
!WARNINGFailuretofollowanySAFETYINSTRUCTIONcould causesevereinjury
oreven death tothe scooter operator, passenger or abystander.
ProtectiveGear
Ridinga scooter leaves the riderexposed. Therefore,wearingappropriateprotective gear
canpreventordiminishinjuriesfromaccidents.
1. AnApprovedHelmet
Themajorityofseriousmotorcycleinjuriesanddeaths arethedirect resultofa headinjury.
Therefore,drivers and passengers should alwayswearanapprovedhelmet to prevent or
reducethe chanceofheadinjury.

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Anapproved helmetneedsto:
•MeetU.S.DepartmentofTransportation (DOT) and state standards. In addition
withlabelsfromtheSafetyHelmetCouncilofAmerica,theAmericanNational
StandardInstitute(ANSI),or theSnellMemorial Foundationtoassuretheintegrity
ofthe product.
•Fitssnuglyon yourhead.
•Havenoobviousdefects such as cracks, loose padding orfrayed straps.
2. EyeandFace Protection
•Aplasticfaceshield canhelpprevent accidentsbyguarding thefacefrom debris,
allowingtheriderto devotefullattentiontothe road.
•Gogglescan protect your eyes in thesamemanner.Neveruse eyeglasses or
sunglassesinplaceafaceshield orgoggles.
3. Clothing
•Brightclothing should be wornbythedriverso as to be easilyseenbyother
motorists.
•Jacketandpantsshouldcoveryourarmsandlegscompletely,but not too loose to
flapin thewindor catchonthelevers orwheelswhich could resultinan accident.

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•Leatheror heavydenimclothing ispreferredas thesematerialshelpto preventor
reduceabrasion.
•Bootsor shoes should be highenoughtocoveryour ankles and sturdy enoughto
providesupport.
•Glovesgive youabettergrip and helpprotectyour hands fromtheelements.
SafeRiding
•Keepenoughdistancefromthe othervehiclesaround youasthis givesyoutime to
react.
•Ensurethatyouhave adriver’slicensewith correctclassificationto ridethisscooter
inyourstate.
•Alwaysobserve the rules of the road. Observe the posted speed limit, and signal
yourturnswellinadvance.
•Knowyourlimits. Donotgofasterthenyouareabletocontrol. Alwaystravelata
speedthat is proper fortheterrain,operating conditions, and yourexperience.
•Alwaysinspect your scootereachtimeyou use ittomakesure it isinsafeoperating
condition.
•Alwaysfollowthe inspectionand schedulemaintenance proceduresdescribedin
thismanual.

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•Testyourbrakesafteroperationinwetconditions. Ifnecessary, apply the brakes
severaltimestoletfrictiondryoutthelinings.
•Neverattempt wheelies, jumps and other stunts, as these could cause damageto
thescooterandlossofcontrol.
•Alwayskeep both hands on the handlebars and feetonthefloorboardduring
operation.
•Neverconsume alcoholordrugs before orwhileriding scooter.
•Limitthetraveldistancetoavoidfatiguethatcanaffectyourperformance.
Being seen
Manyscooter accidents are causedby car drivers whodo not see scooterriders on the
road. Thereforeyou needtoensure tofollowthese guidelines:
•Wearbrightclothingtoincreasevisibility. Brightorange, yellowor greenjackets or
vestsand brightlycoloredhelmet canhelpothers see you.
•Alwaysuseturnsignals whenyouare planningtoturn ormergetomainroad and
turnitoffafter youhave madeyourturn.
•Flashbrake lightswheneveryou aregoingtoslow downmorequickly orwhere
othersmay not expect you are going to slow down.
•Stayout of blind spotofothermotorists.
•Whenyoucometo anintersection,move totheportion ofyourlane thatwillbring
youintoanotherdriver’sfieldofsight atthe earliestpossible moment.

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CarryingPassengers&Loading
!WARNING:
•This scooter is rated for 2 passengers; total weight of the rider and the
passenger must not exceed 330 lbs.
••
••
•Do not exceed 17.5 lbs of cargo.
••
••
•Attach the load securely since a loose load can catch in the wheel or rack
causingskidding.
Youshouldavoidcarryingpassengersorlargeloadsuntilyouhavegainedsufficient
experienceridingalone.Extraweightchangeshandling,stability,brakingperformance,turns,
acceleration and deceleration. To carry passengers safely you must:
1. Instructthepassengerbefore you start.
•Mustwear ahelmet.
•Geton themotorcycleafteryou have startedtheengine.
•Sitas farforwardas possible withoutcrowdingthe driver.
•Holdfirmly toyourwaist, hips,orbelt orpassengerhandle.
•Keepbothfeetonthepegsatalltime,evenwhenthemotorcycleisstopped.
•Keeplegsawayfromthemuffler.
•Staydirectlybehindyou,leaningasyoulean.
•Avoidanyunnecessarytalkingormotion.

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2. Adjustyourridingtechniquewithpassenger
•Goslower
•Startslowingearlier as you approach a stop.
•Maintaina larger cushion of space ahead and tothesides.
•Wait for largergaps whenyouwanttocross, enter, or mergewithtraffic.
Ascooteris not reallydesignedtocarrycargo.However,small loads can be carried safely
ifthey arepositionedand fastenedproperly.
3. Keeptheload low and distribute the load evenly. Anunevenloadcancause the
motorcycleto drift to oneside.
Gasoline& Exhaust Fumes
!WARNINGGasolineishighlyflammableandexhaustfumesarepoisonous:
•Turnoffenginebeforerefueling.
•notto spillanygasoline ontheengine, exhaustsystemorthe plasticbody.
•Donotrefuelwhilesmokingornearanyopenflame.
•Donotoperateyour scooter in a closed area asthe exhaustfumes may causeloss
ofconsciousnessordeath withinashort time.
•Donot park the scooter near any flammable source.

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•Ifyouswallowgasoline,inhalegasolinevapororspillgasolineintoyoureyes,see
doctorimmediately orcallAmericanAssociationof PoisonControlCenters at1-
800-222-1222 for assistance.
•Ifyouspill gasolineon yourclothes, changeand washthe affectedareaimmediately
withsoap.
Modification
Anymodificationstothisscooterorremovaloforiginalequipmentwithoutapprovalfrom
TNGScootersmaycauseittobeunsafeforuseandmaytriggersevereaccident.
Modificationsmayalsomakeyourscooterillegaltouseandwillvoidanyandallwarranty
coverage.

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Model Baja 150
Model Number CS150T-B
Length 75 inches
Width 23 inches
Height 48 inches
Dry Weight (No fuel) 249 lbs
Max.Load 330 lbs
Most Economical Speed 30 mph
Noise 80dB(A)
Engine Type Air Cooled - 4 Stroke
Cylinder Arrangement Single Cylinder
Displacement 150cc
Ignition Type CDI
Transmission CVT
Front Brake Disc
Rear Brake Drum
Tire Size (Front) 130/60 x13
Tire Size (Rear) 130/60x13
Tire Pressure (Front) 29psi
Tire Pressure (Rear) 33psi
RatedPower 9.5Hp/7000 RPM
Max. Torque 10.4/5500RPM
D:SPECIFICATIONS
Idle RPM 1500
Exhaust Vale Gap (Cold) 0.10 mm
Spark Plug Type Autolight 4194
Battery Type 12V 8Ah
Headlight (Hi / Lo Beam) 35 W / 35 W
Front Running Light 3 W
Brake / Tail Light 21 W / 5 W
Turn Signal Lights 10 W
Turn Signal Indicators 3 W
Instrument Illumination 3 W
Fuses 15 Amps
Fuel Type 90 Octane
Fuel Capacity 5.5 L / 1.45 gals
Lubricating Oil SAE 10 W30

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E:COMPONENTDESCRIPTIONS &FUNCTIONS
11
9
10
14 15
13
1. Battery
2. Center Stand
3. Muffler
4. Seat
5. Handle bars
6.Turn signals
7. Headlight
8. Rearview mirrors
9. Air box & filter
10. Kick Starter
11. Side Stand
12. Electrical compartment
13. Instruments
14. Ignition switch
15. Fuel Cap
1
2
3
456
7
6
8
12

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Controls
2
9
1
1. Horn Button
2. Turn Signal Switch
3. Rear Brake
4. Hi / Lo Beam Switch
5. Speedometer
6. Front Brake Lever
7. Throttle
8. Engine Run/Stop Switch
9. Engine Starter Button
3
45
6
8
7

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IgnitionSwitch/ Steering &SeatLock
TABLE 1.1
NOTE:Steeringcan onlylockwhen thehandlebar isturnedleft.

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!WARNINGDONOT CHANGE THE KEYPOSTIONWHILETHE SCOOTER IS
IN MOTION. IT MAY RESULT IN LOSS OF CONTROLORANACCIDENT.
InstrumentPanel
TurnSignalSwitch andIndicator(see page 15 for switch location)
•Toassignrightturn,push theswitch to,andtherightturnindicatorlight flashes.
•Toassignleft turn,pushtheswitchto, andtheleftturnindicator lightflashes.
•Tocancelturn signal,pushinthebuttononthe switch.(White)
1. TurnSignalIndicators
2. Speedometer
3. Odometer,Clock
4. HiBeamIndicator
5. GasGauge
6. Volt Meter
13
5
24
6

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Lo/HiBeamSwitchandHiBeamIndicator-Whenilluminatedhighbeam is selected.
Seepage 16 for Lo/Hi beam switch location. See page 17 for indicator location.
CAUTION:Besure toalwaysuse LOBEAMlight whenfacingoncoming traffic.
Speedometer(See page 17) - Indicates theoperating speed.
Odometer(Seepage17)-Indicatesaccumulateddistance inkilometers.
GasGauge(see page 17) -Indicates the fuelLevel. Theneedle moves towards “E” –
(empty)asthegas levelisdecreasing.
ThrottleControl(see page 15)
•Controlspeed byrotatingthe throttle. (RightGrip)
•Toaccelerate speed, rotate the throttle towards you.
•Todeceleratespeed,rotatethe throttle away from you.
HornButton(see page 15) -To sound thehorn,press this button.
ElectricStarter(see page 15) - StartsEngineusing battery power.

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EngineStopSwitch(see page 15) –Set theswitchto on before starting theengine. Set the
switchtooffforEMERGENCYSTOP. Forexample, if the scooter overturns or you
cannotdecrease speed with the throttle.
Rear Brake Lever/ Front Brake Lever (see page 15) – To decrease speed and stop the
scooterfrom moving. Toapply thefrontorrearbrake,pull the lever towards throttlegrip.
CAUTION:
•Donotstoreanything susceptibletoheat insidestoragecompartments.
•Donotlethumidityspreadfromstoragecompartment.
•Donot putanythingvaluable orbreakablein storage compartment.
•Thecompartment isnotwaterproof. Useplastic bagstostorestuff when washing
thescooter.
Luggage
!WARNING:
•Donot exceed maximum 17.5lbsforcargo.

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FuelTank Cap (see page 14 for location)
•Toremove the gas tank cap, slide the latchlocated on theback ofthe rearseat laterally
toreleasethehingingseat.Lifttherearseattoexpose the fuel cap.Turnthegascap¼
counter-clockwisetoremove.
•Fillthe tankuptothe bottomofthefiller tube.Donotfill pastthatpoint.
•Whenfinishedfillinggas tank,replacethe gascap¼ clockwisetoits lockedposition.
Swingseatdownandmakesurelatchhasengaged to lock the seat in place.
Seat Latch
Hinge seat forward
to access gas cap