Handicare HIPPO User manual

HIPPO
SERVICE MANUAL

Hippo2 |
© 2011 Handicare
All rights reserved.
The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other
means whatsoever (electronically or mechanically) without the prior written authorisation of Handicare.
The information provided is based on general data concerning the constructions known at the time of the publication of this
manual. Handicare executes a policy of continuous improvement and reserves the right to changes and modifications.
The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage
resulting from specifications of the product deviating from the standard configuration.
The available information has been prepared with all possible diligence, but Handicare cannot be held liable for possible errors in
the information or the consequences thereof.
Handicare accepts no liability for loss resulting from work executed by third parties.
Names, trade names, etc. used by Handicare may not, as per the legislation concerning the protection of trade names, be
considered as being available.

| 3HIPPO | 3
1 Spare parts...........................................................................................................................................................4
1.1 Use of the parts lists 4
1.2 Carrier 5
01 Carrier and motors - version 2 5
02 Covers and lighting - version 2 7
1.3 Seat adjustments 8
03 Electrical tilt and electrical high / low - version 3 8
1.4 Seating frames 10
04 Optimum Support System 30 cm 10
05 Optimum Support System 35 cm 11
06 Kid-fit 30 cm 12
07 Kid-fit 35 cm 13
1.5 Armrests 14
08 Armrest with remote 14
09 Armrest without remote 15
1.6 Legrests 16
10 Standard legrest 30 / 35 cm 16
11 Comfort legrest 30 / 35 cm 17
12 Electrical legrest 30 / 35 cm 19
13 Central legrest 21
14 Legrest holder 22
15 Mounting plate for legrest holder 23
2 Specifications.....................................................................................................................................................24
2.1 CE declaration of conformity 24
2.2 Technical specifications 24
3 Warranty.............................................................................................................................................................25
3.1 Definitions of terms 25
3.2 Warranty period table 25

4 | Spare parts Hippo
1 Spare parts
1.1 Use of the parts lists
This document is meant as a reference book to be used to order parts for the Hippo.
How to order:
When ordering parts, please specify:
• Serial number (see the identification plate)
• Group (to which the relevant part belongs)
• Article number
• Number of parts required
• Description (in the relevant language)
• Dimensions (if applicable)
Remark:
• If a part does not have a position number, it means that the part concerned cannot be purchased separately. The part concerned is
part of the assembly shown. This assembly must be ordered as one piece. It has to be replaced in its entirety.
• Boxed position numbers refer to the relevant drawing.
Order address:
Please mail or fax your orders to your supplier.
Service technicians:
Repairs may only be carried out by trained and authorised service technicians.
During the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and
standards.
Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised
service technician.

Spare parts | 5
Pos Qty Article number Description
40
39
3
29
2
29
28
5
41
23
16
23
17
26
26
21
35
27
15
31
32
37
38
25
1
18
20
14 30
36
22
33
4
24
7
8
6
9
10
11
19
12
13
Hippo
1 1 11516 Battery box
2 1 71011-blauw Rear bridge, Hippo, blue
2 1 71011-grijs Rear bridge, Hippo, grey
2 1 71011-oranje Rear bridge, Hippo, orange
2 1 71011-zwart Rear bridge, Hippo, black
3 2 11003 Fork, 17 mm
4 2 11060 Handle, EMD motor (VH10000 = handle incl. knob)
4 2 1010153 Handle, Schmid motor
5 1 71016L Plate, directional stabilizer, left, Hippo
6 1 71016R Plate, directional stabilizer, right, Hippo
7 2 21045 Stainless steel rail for directional stabilizer
8 2 21047 Ring for directional stabilizer
9 2 21046 Plastic rail for directional stabilizer
10 2 91114 Spring for directionholder
11 1 71010 Retaining plate, Hippo
12 1 71008 Skid plate, rear bridge, Hippo
13 1 71009 Hinge bush, rear bridge Hippo
14 2 11033 Wheel hub for aluminium rim
15 2 71001 Spring strut section
16 2 11009 Engine mounting pin
17 2 1015242 Swivel wheel, aluminium, air 2.80/2.50-4
17 2 1015243 Swivel wheel, aluminium, PU 2.80/2.50-4
18 4 31012 Spacer bushing, drive wheel for Antibes, Capri
19 2 1006756 Cup Spring 31,5X16,3X1,25
20 1 21042 Micro Motor 350W RWD left/FWD right (PGMST 90/50-L 038.8018)
20 1 1009565 Micro Motor 350W RWD left/FWD right for DX (PGMST 90/50-L 038.8018)
20 1 21051 EMD Motor 350W RWD left/FWD right (90BB-9100)
20 1 7000040 EMD Motor 350W RWD left/FWD right for DX (90BB-9100)
20 1 1008582 Schmid Motor 300W RWD left/FWD right
1.2 Carrier
01 Carrier and motors - version 2

6 | Spare parts Hippo
Continued from 01 Carrier and motors - version 2
Pos Qty Article number Description
20 1 1009563 Schmid Motor 300W RWD left/FWD right for DX
21 1 21043 Micro Motor 350W RWD right/FWD left (PGMST 90/50-L 038.8019)
21 1 1009566 Micro Motor 350W RWD right/FWD left for DX (PGMST 90/50-L 038.8019)
21 1 21052 EMD Motor 350W RWD right/FWD left (90BB-9101)
21 1 7000041 EMD Motor 350W RWD right/FWD left for DX (90BB-9101)
21 1 1008584 Schmid Motor 300W RWD right/FWD left
21 1 1009564 Schmid Motor 300W RWD right/FWD left for DX
- 2 91123 Carbon brush EMD
- 2 103.00031.000 Carbon brush Schmid
22 2 8600282 Ball knob M6 R/20 black
23 2 1006751 Collar 18mm
24 4 91067 Slide bearing plastic, M-250
25 2 4506450 Key for motor for powered wheelchair
26 2 11029 Star knob, M8, complete
27 6 8820965 Insert cap, diameter 36
28 4 00000.2806 Cupped spring washer 34,6x22,4x0,5
29 4 0695560 Ball bearing 6003
30 2 1015252 Wheel, aluminium, air 300x8, block profile
30 2 1015253 Wheel, aluminium, PU 300x8, block profile
31 1 21028-E Motor bracket, extended for FWD, left
32 1 21029-E Motor bracket, extended for FWD, right
33 2 0699240 Ball bearing 608 2rs
34 2 91116 Bronze bearing for directional stabilizer
35 2 AC20410 Spring strut, standard, L=215
35 2 1009232 Spring strut, Hippo with Schmid motors
36 1 71000-V2-bl Main frame Hippo V2 Bleu
36 1 71000-V2-gr Main frame Hippo V2 Grey
36 1 71000-V2-or Main frame Hippo V2 Orange
36 1 71000-V2-zw Main frame Hippo V2 Black
37 2 71018 Reinforcing rod for Hippo V2
38 2 2740200 Link nut M8
39 2 31014 Tyre 2.80/2.50x4
40 2 01003 Tyre 3.00x8" C-248
41 2 91128 Brake cover for EMD 90BB-9100/9101/9102/9103
- 1 91127 Motor brake left/right for EMD motor
- 1 1003243 Motor brake right for Schmid motor (3 mounting bolts)
- 1 1003242 Motor brake left for Schmid motor (3 mounting bolts)
- 1 1011125 Motor brake right for Schmid motor (2 mounting bolts)
- 1 1011124 Motor brake left for Schmid motor (2 mounting bolts)
- 2 SP20019 Fork with suspension
- 1 19030 Power cable Pilot+
- 1 99120 Battery fuse cable
- 1 99117 Fuse 100A
- 2 1015116 Inner tube 2.80/2.50x4
- 2 1015107 Outer tyre 2.80/2.50x4 grey line profile
- 2 1015117 Inner tube 3.00x8
- 2 1015111 Outer tyre 3.00x8 grey block profile

Hippo Spare parts | 7
Pos Qty Article number Description
02 Covers and lighting - version 2
1 1 71007 Battery box shield, Hippo
2 1 71006 Battery box cover, Hippo
3 2 00001.1504 Reflector, orange, self-adhesive, rectangular
4 1 71005 Side cover, Hippo, left
5 1 71004 Side cover, Hippo, right
6 1 71013 Mudguard Hippo, right
7 1 71014 Mudguard Hippo, left
8 1 71019 Rear cover, Hippo V2
9 1 7000025 LED lighting module (incl. cable), left
10 1 7000026 LED lighting module (incl. cable), right
11 2 7000016 Holder LED module
12 2 00001.1506 Reflector red 70x30mm

8 | Spare parts Hippo
Pos Qty Article number Description
8 | Spare parts
1.3 Seat adjustments
03 Electrical tilt and electrical high / low - version 3
1 1 7000074 Actuator tilt, Hippo V3
2 2 76001 Pin, raise, for Hippo
3 1 16107 Raise V-piece
4 1 76101 Raise upper frame for Hippo (straight)
5 1 76102 Raise lower frame for Hippo (curved)
6 1 7000068 Frame for tilt, Hippo V3
7 1 1008532 Switch box for electrical lift, Hippo V3 with PG
7 1 1008545 Switch box for electrical lift, Hippo V3 with DX
8 1 7000075 Seat frame Kid-Fit V3
9 1 9009009 Microswitch, raise, for Hippo
10 2 1004067 Hinge clip
11 2 76003 End plate for raise for Hippo
12 8 91067 Slide bearing plastic, M-250
13 4 91136 Slide bearing, MFM-18-24-12
14 2 76110 Wire bush, M8, diameter 14 x 25
15 4 76109 Adapter, raise, for Hippo
16 1 9009002 Terminal plate, raise, for Hippo
17 2 99035 Microswitch end stop roll for raise
20 1 7000076 Harness tilt, Hippo V3
21 1 7000073 Distance bush 82x10mm
22 1 7000072 Distance bush 26x10mm
23 1 7000071 Actuator axle, Hippo V3
24 2 7000070 Switch off pilar, Hippo V3
25 1 7000069 microswitchplate, Hippo V3
26 2 1004066 Pressure spring 7,7x0,7x35
27 1 1008306 Actuator fot seat lift
28 1 9002220 Pin, actuator, raise
29 2 008.00000.321 Sticker, trap danger
30 2 013.00011.000 Vibration damper

Hippo Spare parts | 9
Continued from 03 Electrical tilt and electrical high / low - version 3
Pos Qty Article number Description
31 2 91049 Slide bearing, plastic, 10 14x20x10
32 2 99165 Microswitch
33 2 00000.1404 Shaft lock washer 7mm
34 2 00000.7001 Plastic Washer M5
35 2 00000.5305 Bearing bush 10X12X6 Iglidur
36 2 00000.2801 Cup Spring 12.5X6.2x0.5
37 1 00001.0102 Socket Head Shoulder Screw
38 1 9002219 Pin, actuator, raise
- 1 1015399 Electrical lift with electrical tilt PG
- 1 1015400 Electrical lift with electrical tilt DX

10 | Spare parts Hippo
Pos Qty Article number Description
1.4 Seating frames
04 Optimum Support System 30 cm
1-22 1 SU11000 Optimum support system complete 30cm (without seat frame)
1 1 72107 OSS back holder, right
2 1 72106 OSS back holder, left
3 1 72108 OSS support holder, left
4 1 72109 OSS support holder, right
5 1 72033 Back holder, Kid-Fit, left
6 1 72034 Back holder, Kid-Fit, right
7 1 72002 Seat depth adjustment, Kid-Fit
8 2 72102 OSS hip plate, left/right
9 2 72103 OSS thoracic support plate, left/right
10 4 - Velcro hook
11 1 72105 OSS receiver tube
12 1 72101 OSS back frame
13 1 8600281 Knob for raise push bar/wing bolt M8
14 1 HE10510 Headrest holder, metal sections
15 2 91102 Plain belt 1meter
16 2 91102 Plain belt 1meter
17 2 72104 OSS shoulder plate, left/right
18 1 12043 Washer plate for one-off setting of backrest adjustment
19 1 12042 One-off adjustable backrest adjustment, outer U section, for Kontiki
20 1 12040 One-off adjustable backrest adjustment, inner U section
21 2 91102 Plain belt 1meter
22 2 72111 OSS thoracic support adjustment
23 1 72001 Seat frame, Kid-Fit
- 1 1008665 Backrest actuator OSS

Hippo Spare parts | 11
Pos Qty Article number Description
05 Optimum Support System 35 cm
1-22 1 SU12000 Optimum support system complete 35cm (without seat frame)
1 1 72107 OSS back holder, right
2 1 72106 OSS back holder, left
3 1 72108 OSS support holder, left
4 1 72109 OSS support holder, right
5 1 72033 Back holder, Kid-Fit, left
6 1 72034 Back holder, Kid-Fit, right
7 1 72002 Seat depth adjustment, Kid-Fit
8 2 72103 OSS thoracic support plate, left/right
9 1 72105 OSS receiver tube
10 1 72101 OSS back frame
11 1 8600281 Knob for raise push bar/wing bolt M8
12 1 HE10510 Headrest holder, metal sections
13 4 91102 Plain belt 1meter
14 2 72102 OSS hip plate, left/right
15 4 - Velcro hook
16 2 72110 OSS shoulder plate, elevated, left/right
17 4 91102 Plain belt 1meter
18 1 12043 Washer plate for one-off setting of backrest adjustment
19 1 12042 One-off adjustable backrest adjustment, outer U section, for Kontiki
20 1 12040 One-off adjustable backrest adjustment, inner U section
21 2 72111 OSS thoracic support adjustment
22 4 91102 Plain belt 1meter
23 1 72001 Seat frame, Kid-Fit
- 1 1008665 Backrest actuator OSS

12 | Spare parts Hippo
Pos Qty Article number Description
06 Kid-fit 30 cm
1 1 72033 Back holder, Kid-Fit, left
2 1 72034 Back holder, Kid-Fit, right
3 1 72002 Seat depth adjustment, Kid-Fit
4 1 72003 Back frame, Kid-Fit
5 1 12043 Washer plate for one-off setting of backrest adjustment
6 1 12046 One-off adjustable backrest, outer U section, for Kid-Fit
7 1 12040 One-off adjustable backrest adjustment, inner U section
8 2 00000.8403 Quick-locking system with cap 8mm chr
9 2 72032 Actuator holder, Kid-Fit
10 1 72037 Back mounting, lower, Kid-Fit, width 30 cm
11 1 72038 Pin, back mounting, lower, Kid-Fit, width 30 cm
12 2 91018 Bush bearing IJzk 08/12-8
13 1 72001 Seat frame, Kid-Fit
- 1 16510 Backrest actuator Kid-fit

Hippo Spare parts | 13
Pos Qty Article number Description
07 Kid-fit 35 cm
1 1 72033 Back holder, Kid-Fit, left
2 1 72034 Back holder, Kid-Fit, right
3 1 72002 Seat depth adjustment, Kid-Fit
4 1 72003 Back frame, Kid-Fit
5 1 12046 One-off adjustable backrest, outer U section, for Kid-Fit
6 1 12043 Washer plate for one-off setting of backrest adjustment
7 1 12040 One-off adjustable backrest adjustment, inner U section
8 2 72032 Actuator holder, Kid-Fit
9 1 72035 Back mounting, lower, Kid-Fit, width 35 cm
10 1 72036 Pin, back mounting, lower, Kid-Fit, width 35 cm
11 2 91018 Bush bearing IJzk 08/12-8
12 2 00000.8403 Quick-locking system with cap 8 mm
13 1 72001 Seat frame, Kid-Fit
- 1 16510 Backrest actuator Kid-fit

14 | Spare parts Hippo
Pos Qty Article number Description
1.5 Armrests
08 Armrest with remote
1 2 42203 Armrest release, left/right
2 4 72008 Bar, height adjustment for armrest, Kid-Fit
3 2 42204 Locking plate for armrest release
4 2 15407 Side cushion, Pediatric
4 2 77004 Side shield, Kid-Fit
5 2 42205 Spacer plate, side shield
6 1 12003 Armrest support
7 2 12031 Side cushion bracket
8 2 15202 Arm rest Pediatric
9 2 12021 Armrest width adjustment
10 2 12026 Thread block
11 2 12022 Support bracket, width adjustment
12 10 1006754 Cupped spring washer 20x8x0,6
13 2 8600282 Ball knob M6 R/20 black
14 2 72009-QR Side support, Kid-Fit
15 1 12009 Controller bracket handle
16 2 99030 Washer nylon 8,4x40
17 1 1006753 Quick-locking system with cap 4mm chr
18 1 12016 Armrest mount for controller
19 1 12014 Cap for controller bracket handle
20 1 12019 Spring
21 1 12015 Fixation U section
22 1 12010 Stop pin
23 1 12008 Controller bracket tube
- 1 ST10000 Parallel swing away remote bracket
- 1 ST10001L Drop down remote bracket, left
- 1 ST10001R Drop down remote bracket, right

Hippo Spare parts | 15
Pos Qty Article number Description
09 Armrest without remote
1 2 42203 Armrest release, left/right
2 4 72008 Bar, height adjustment for armrest, Kid-Fit
3 2 12003 Armrest support
4 2 15407 Side cushion, Pediatric
4 2 77004 Side shield, Kid-Fit
5 2 42204 Locking plate for armrest release
6 2 42205 Spacer plate, side shield
7 2 12031 Side cushion bracket
8 2 15202 Arm rest Pediatric
9 2 12021 Armrest width adjustment
10 2 12026 Thread block
11 2 12022 Support bracket, width adjustment
12 10 1006754 Cupped spring washer 20x8x0,6
13 2 8600282 Ball knob M6 R/20 black
14 2 72009-QR Side support, Kid-Fit

16 | Spare parts Hippo
Pos Qty Article number Description
1.6 Legrests
10 Standard legrest 30 / 35 cm
1 1 74019 Upper tube leg rest, Kid-Fit standard, right
1 1 74018 Upper tube leg rest, Kid-Fit standard, left
2 1 14006 Leg rest release lever, right
2 1 14005 Leg rest release lever, left
3 1 14014 Spring release lever, right
3 1 14011 Spring release lever, left
4 1 74008 Footplate, small (160x160)
4 1 74009 Footplate, medium (185x160)
5 1 8049150 Insert cap, flat, oval, 30x15
6 2 91065 Decorative plug, 8.5x12x8
7 1 91039 Vibration damper, M4x13
8 1 8600620 Bling rivet nut M8
9 1 74017 Lower tube, Kid-Fit, RWD
10 1 74010 Ankle hinge, Kid-Fit
- 1 BS11000L Standard pediatric leg rest (Seat width 30) left
- 1 BS11000R Standard pediatric leg rest (Seat width 30) right
- 1 BS11000 Standard pediatric leg rests (Seat width 30) set
- 1 BS11005L Standard pediatric leg rest (Seat width 35) left
- 1 BS11005R Standard pediatric leg rest (Seat width 35) right
- 1 BS11005 Standard pediatric leg rests (Seat width 35) set

Hippo Spare parts | 17
11 Comfort legrest 30 / 35 cm
Pos Qty Article number Description
1 1 14005 Leg rest release lever, left
1 1 14006 Leg rest release lever, right
2 1 14036 Operating lever for comfort leg rest
3 1 14015 Leg rest head for comfort leg rest, left
3 1 14016 Leg rest head for comfort leg rest, right
4 1 91025 Gas spring for comfort leg rest
5 1 14011 Spring release lever, left
5 1 14014 Spring release lever, right
6 1 91040 Control block, gas spring, right-angled (excluding lever and knob)
7 1 14023 Cap, comfort leg rest
8 1 14026 Hinge, calf support
9 1 14027 Calf support bracket
10 1 001.14080.002 Fork, M8x16
11 1 91039 Vibration damper, M4x13
12 1 8600282 Ball knob M6 R/20 black
13 1 99030 Washer nylon 8,4x40
14 2 91046 Fixing ring
15 1 8049150 Insert cap, flat, oval, 30x15
16 2 91065 Decorative plug, 8.5x12x8
17 1 8600620 Bling rivet nut M8
18 2 00000.7001 Plastic Washer M5
19 1 74008 Footplate, small (160x160)
19 1 74009 Footplate, medium (185x160)
20 1 74023 Upper tube for comfort leg rest, Kid-Fit, left
21 1 74024 Upper tube for comfort leg rest, Kid-Fit, right
21 1 74017 Lower tube, Kid-Fit, RWD
22 1 74010 Ankle hinge, Kid-Fit
- 1 BS11322L Comfort pediatric leg rest (Seat width 30) left
- 1 BS11322R Comfort pediatric leg rest (Seat width 30) right
- 1 BS11322 Comfort pediatric leg rests (Seat width 30) set

18 | Spare parts Hippo
Continued from 11 Comfort legrest 30 / 35 cm
Pos Qty Article number Description
- 1 BS12322L Comfort pediatric leg rest (Seat width 35) left
- 1 BS12322R Comfort pediatric leg rest (Seat width 35) right
- 1 BS12322 Comfort pediatric leg rests (Seat width 35) set

Spare parts | 19
Hippo
Pos Qty Article number Description
12 Electrical legrest 30 / 35 cm
1 1 14037 Cover plate for powered leg rest
2 1 14034L Cable set, legrest left
2 1 14034R Cable set, legrest right
3 1 14011 Spring release lever, left
3 1 14014 Spring release lever, right
4 1 14042 Cap, powered leg rest
5 1 14027 Calf support bracket
6 1 16504 Actuator, leg adjustment, left or right
7 1 14005 Leg rest release lever, left
7 1 14006 Leg rest release lever, right
8 1 14026 Hinge, calf support
9 2 91046 Fixing ring
10 1 91039 Vibration damper, M4x13
11 1 91064 Spacer, 6.2x10x10
12 1 74023 Upper tube for comfort leg rest, Kid-Fit, left
12 1 74024 Upper tube for comfort leg rest, Kid-Fit, right
13 1 99030 Washer nylon 8,4x40
14 1 14031 Leg rest head, powered leg rest, left
14 1 14032 Leg rest head, powered leg rest, right
15 2 00000.7001 Plastic Washer M5
16 1 74008 Footplate, small (160x160)
16 1 74009 Footplate, medium (185x160)
17 1 BS30020L Leg rest bracket, angle adjustable, for powered leg rest, left
17 1 BS30020R Leg rest bracket, angle adjustable, for powered leg rest, right
18 1 8049150 Insert cap, flat, oval, 30x15
19 2 91065 Decorative plug, 8.5x12x8
20 1 74017 Lower tube, Kid-Fit, RWD
21 1 74010 Ankle hinge, Kid-Fit
- 1 BS11320L Electrical pediatric leg rest (Seat width 30) left
- 1 BS11320R Electrical pediatric leg rest (Seat width 30) right

20 | Spare parts Hippo
Continued from 12 Electrical legrest 30 / 35 cm
Pos Qty Article number Description
- 1 BS11320 Electrical pediatric leg rests (Seat width 30) set
- 1 BS11325L Electrical pediatric leg rest (Seat width 35) left
- 1 BS11325R Electrical pediatric leg rest (Seat width 35) right
- 1 BS11325 Electrical pediatric leg rests (Seat width 35) set