Toastmaster ACCU-MISER AM24 Specification sheet

Toastmaster®
A Middleby Company
OWNER'S OPERATING
& INSTALLATION
MANUAL
AM24, AM36 & AM48
ACCU-MISER GRIDDLES
Part No. 32025
Price $15.00
P 2/95
Toastmaster® • 1400 Toastmaster Drive • Elgin, IL 60120 • [phone] • FAX [phone]
Middleby Corp 24 Hour Service Hotline [phone]
A Middleby Company
AM24

i
© 1995 Toastmaster
Toastmaster • 1400 Toastmaster Dr. • Elgin, IL 60120-9272 • [phone] • FAX [phone]
Middleby Corp 24 Hour Service Hotline [phone]
Toastmaster®
GRIDDLE LIMITED WARRANTY
All equipment manufactured by Toastmaster Commercial which is sold under the “Toast-
master” trademark and used for commercial purposes is warranted against defects in
materialsandworkmanship.Thewarrantyperiodruns12monthsfromtheoriginaldateof
installation.This12monthwarrantyperiodmaynotrunbeyond18monthsfromtheoriginal
date of purchase and is for the benefit of the original purchaser only. ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE, INCLUDING
WITHOUT LIMITATION ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FIT-
NESS FOR PURPOSE ARE EXCLUDED. Seller shall in no event be liable for direct,
indirectorconsequentialdamagesin connectionwithToastmasterCommercialproducts.
Seller’s obligation under this warranty is limited to the repair of defects without charge, by
afactoryauthorizedserviceagencyoroneofitssub-serviceagencies.Suchrepairservice
will be provided on customer’s premises except in the case of portable products.
Models that are considered portable (devices with cord and plugs) including conveyor
toastersmustbetakenorshippedtotheclosestauthorizedserviceagency,transportation
charges prepaid.
This warranty is not effective if damage occurs because of accident, carelessness,
improper installation, lack of proper set-up supervision when required or because
equipmentis installedon adifferent voltage,steam orgas servicethen designatedon the
equipmentnameplate,orif the equipmentisinstalled or operated inanymannercontrary
to the installation and operation instructions. In these cases, repairs will be made at a
reasonable cost. Work performed by unauthorized personnel or service agencies voids
this warranty.
Authorized service agencies are located in principal cities throughout the world. Please
consult your classified telephone directory, your food service equipment distributor, or
write the Factory Service Department, Toastmaster®, 1400 Toastmaster Drive, Elgin,
Illinois 60120, for information and other details concerning service of this warranty.

IN CASE OF FIRE
1. De-energize griddle at disconnect switch. This will cut off power to the heating elements allowing
griddle to cool. This reduces the flash point temperature making it easier to stop the fire.
2. Cover the affected area with a heavy blanket or canvas. Play the fire extinguisher nozzle over the
blanket or cover to seal off air thus smothering the fire.
CAUTION:
Do not attempt to fight a grease fire by playing the nozzle of the fire extinguisher directly on the
burning grease. The force will cause the burning grease to be sprayed to adjoining equipment
making it difficult to contain the fire. Only use a fire extinguisher filled with CO2which is for liquids
and oils and suitable for electric powered equipment.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Thismanual provides detailedinformation forinstallation and operationof yournew Accu-Miser griddle.
It also contains some information to assist the operator in diagnosing problems in the event of a
malfunction. This manual is an important tool for the operator and should be kept readily available.
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FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE
NOTICE
Toastmaster (Manufacturer) reserves the right
to change specifications and product design
without notice. Such revisions do not entitle
the buyer to corresponding changes, im-
provements, additions or replacements for
previously purchased equipment.
NOTICE
Using any parts other than
genuine Toastmaster factory
parts relieves the
manufacturer of all liability.

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TABLE OF CONTENTS
SECTION 1
DESCRIPTION ........................................................................................ 1
Component Location ................................................................................. 2
Specification Chart .................................................................................... 3
Electrical Specification Chart..................................................................... 4
Dimension Drawing ................................................................................... 5
SECTION 2
INSTALLATION ........................................................................................ 7
A. Inspect For Shipping Damage .............................................................. 7
B. Unpacking Griddle ................................................................................ 7
C. Installing Griddle on Counter ................................................................ 7
D. Installing Griddle on Accessory Stand .................................................. 8
E. Electrical Connection ............................................................................ 10
F. Initially Clean the Griddle ...................................................................... 11
G. Test the Installation .............................................................................. 11
SECTION 3
OPERATION ........................................................................................ 13
Location and Function of Controls............................................................. 13
A. Controls ........................................................................................ 14
B. Seasoning the Griddle.................................................................... 15
C. Operating Hints and Safety ............................................................ 15
D. Daily Operation and Maintenance .................................................. 15
E. Operation Troubleshooting ............................................................. 16
F. Time and Temperature Guide......................................................... 17
G. Cooking Capacities ........................................................................ 18
SECTION 4
PARTS LIST ........................................................................................ 19
Overall Parts List....................................................................................... 20
SECTION 5
ELECTRICAL SCHEMATIC............................................................................ 23
AM24 Wiring Diagram & Schematic .......................................................... 24
AM36 Wiring Diagram & Schematic .......................................................... 26
AM48 Wiring Diagram & Schematic .......................................................... 28

SECTION 1 - DESCRIPTION
1
SECTION 1
DESCRIPTION
ACCU-MISER (AM) SERIES GRIDDLES ARE:
• Electrically heated • Heated by infrared emitter panels
• Counter top mounted • Thermostat solid state controller
MODELS:
• AM24 (24" wide)
• AM36 (36" wide)
• AM48 (48" wide)
INFRARED HEAT PANELS.
The griddle employs infrared cooking technology. Infrared heat panels are placed below the griddle plate. These
panels are 12" wide, which means an AM24 will accommodate 2 panels, an AM36 will accommodate 3 panels and
etc. A thermostatic solid state controller for each 12" zone accurately maintains set griddle cooking temperatures for
consistent and repeatable results. The thermostats have a range of 150°F (83°C) to 450°F (232°C). The griddle
provides uniform heat distribution across the griddle surface.
FEATURES:
• Griddle On/Off switch.
• Thermostat Control with Heating Indicator Light (Red).
• The griddle features stainless steel front, sides and back.
• The griddle is equipped with a grease trough and a large grease drawer.
• The Toastmaster® AM Series Griddles are supplied with four 4" adjustable legs.
IMPORTANT!: For all installations the legs or the optional stand must be used to validate the warranty.
Figure 1-1

SECTION 1 - DESCRIPTION
2
Component Location
Figure 1-2

SECTION 1 - DESCRIPTION
3
NOTICE
Toastmaster (Manufacturer) reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corresponding changes, improve-
ments, additions or replacements for previously purchased equipment.
AM Series Griddles Specification Chart
Griddle Plate Dimensions - AM24 23-7/8" (606 mm) W x 24" (610 mm) D
AM36 35-7/8" (911 mm) W x 24" (610 mm) D
AM48 47-3/4" (1213 mm) W x 24" (610 mm) D
Overall Dimensions - AM24 24" (610 mm)W x
28-1/2" (724 mm)D x 15" (381 mm)H
AM36 36" (914 mm)W x
28-1/2" (724 mm)D x 15" (381 mm) H
AM48 47-15/16" (1218 mm)W x
28-1/2" (724 mm)D x 15" (381 mm) H
Net Weight - AM24 120 lbs. (54 kgm)
AM36 222 lbs. (101 kgm)
AM48 275 lbs. 125 kgm)
Shipping Weight - AM24 140 lbs. (63 kgm)
AM36 242 lbs. (110 kgm)
AM48 300 lbs. (136 kgm)
Shipping Dimensions - AM24 28-1/2" (724 mm)W x
33-1/2" (851 mm)D x 17-1/2" (445 mm)H
AM36 40-1/2" (1029 mm)W x
33" (838 mm)D x 16-1/2" (419 mm) H
AM48 52-1/2" (1334 mm)W x
31-1/2" (800 mm)D x 16-1/2" (419 mm) H
Average Operating kw Refer to Electrical Data Chart on following page
Allowable Temperature Ranges 150°F (83°C) to 450°F (232°C)
Heat Source Infrared heat emitter panels
One 12" emitter panel for each 12" of griddle width
Griddle 3/8" thick, uniform heat distribution design
Grease Trough 3-1/2"
Outer Body Steel Front, 16 gauge stainless steel
Sides, 20 gauge stainless steel

SECTION 1 - DESCRIPTION
4
Griddle Electrical Specification Chart
Voltage Total Loading kW/Phase Nominal Amps/Line Wire Minimum Breaker
Supply Wire Rating*
(AWG) Gauge*
kW 3 Ph 3 Ph 1 Ph 3 Ph 1 Ph 3 Ph 1 Ph
X-Y Y-Z X-Z X Y Z
AM24 208 6.2 3.1 3.1 -- 15.0 26.0 15.0 30.0 10 8 25 30
240 6.2 3.1 3.1 -- 13.0 22.5 13.0 26.0 10 10 30 30
AM36 208 9.3 3.1 3.1 3.1 26.0 26.0 26.0 45.0 10 6 25 40
240 9.3 3.1 3.1 3.1 22.5 22.5 22.5 39.0 10 8 30 45
AM48 208 12.5 6.2 3.1 3.1 39.7 39.7 26.0 60.1 8 4 35 50
240 12.5 6.2 3.1 3.1 35.9 35.9 22.5 52.0 8 6 40 60
* Provided for reference only. Consult national or local electrical codes.

SECTION 1 - DESCRIPTION
5
Griddle Dimension Drawing

SECTION 1 - DESCRIPTION
6
NOTES

SECTION 2 - INSTALLATION
7
SECTION 2
INSTALLATION
A. Inspect for Shipping Damage
Allshippingcontainersshouldbeexaminedfordam-
age before and during unloading. This equipment
wascarefullyinspectedandpackagedatthefactory.
The freight carrier has assumed responsibility for its
safe transit and delivery. If equipment is received in
damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.
1. Apparent Damage or Loss - If damage or loss is
apparent it must be noted on the freight bill or
expressreceiptatthetimeofdelivery,anditmustbe
signed by the carrier’s agent (driver). If this is not
done, the carrier may refuse the claim. The carrier
will supply the necessary claim forms.
2. Concealed Damage or Loss - If damage or loss
is NOT apparent until after equipment is uncrated, a
requestforinspectionofconcealeddamagemustbe
made with carrier within 15 days. The carrier will
make an inspection and will supply necessary claim
forms. Be certain to retain all contents plus external
and internal packaging/crating materials for inspec-
tion.
B. Unpacking Griddle
1. Thegriddlewillbedeliveredina carton on a wooden
pallet.Cutthebandingstrapsthatholdthecartoninplace
and lift the carton up and off of the griddle.
2.Carefullyturnthegriddleupsidedownandremovethe
bolts that secure the pallet to the griddle.
Remove the pallet and discard.
C. Installing Griddle on Counter.
NOTE: If you are installing the griddle on an accessory
stand go to Step D.
1. Installing Legs
Locate the four NSF approved 4" adjustable legs in the
grease drawer.
With the grill still turned upside down install the four legs
by threading them into the weldnuts on the leg mounting
plates. Tighten the legs securely.
2. Leveling Griddle
Carefully lift the griddle onto its legs and place it on the
counterinitspermanentposition.Levelthegriddle using
acommoncarpenterslevel.Adjustthefootportionofthe
adjustablelegstolevelthegriddlefront-to-backandside-
to-side.

SECTION 2 - INSTALLATION
8
D. Installing Griddle on Accessory Stand.
NOTE: If you are installing the griddle on a counter do not do Step D. Go directly to Step E.
Accessory stands are available for all Accu-Miser Griddles. See the following Accessory Stand List.
GRIDDLE ACCESSORY STAND LIST
Griddle Accessory Description
Model Number Number
AM24 7324ES Stand. Mount on 6" casters not included.
AM36 7336ES Stand. Mount on 6" casters not included.
AM48 7348ES Stand. Mount on 6" casters not included.
All Models ACCS06J Casters. Set of four, NSF approved, adds 6-1/4"
to height of unit. 2 locking casters and
2 non-locking casters.
Stand Assembly:
1. Unpack the stand which is made up of two sets of legs.
2. Assemble the casters into the legs. The casters without brakes are installed on the rear legs and the casters with
brakes are installed on the front legs.
Install the casters as follows (refer to Figure 2-1):
a. Before inserting the caster into the leg, snug the knurled knob until the caster fits snugly into leg tube.
b. Insert caster into leg.
c. Tighten main bolt located under caster 1 to 2 turns.
Figure 2-1

SECTION 2 - INSTALLATION
9
3. Turn stand right side up and secure to griddle with 3/8-16 bolts and lockwashers as shown in Figure 2-2.
NOTE: Be sure the casters with brakes are located at the front of the griddle.
Figure 2-2

SECTION 2 - INSTALLATION
10
E. Electrical Connection
Besureyourelectricianprovidestheproperwiregaugewithacapacityforcarryingthevoltagerequired.Wirecapacity
islistedontheserialnumberdataplate.WirecapacityandelectricalspecificationsarelistedinSection1ofthismanual.
Also check local and state codes for proper wire size.
Theincomingpower wires fromthe circuit breakerboxto the griddleare inserted intothe rearor bottom ofthe griddle
as shown below.
The location of the main terminal block is shown below . For access to the terminal block remove the grease drawer,
open the door and then slide the drawer channel out as shown below. Connect the wires as shown on the electrical
schematic in Section 5 of this manual.
No internal fusing is provided on countertop griddles. Therefore the installing contractor must provide the proper
disconnect as may be required by state and local codes.
CAUTION:
Be sure the main power disconnect switch is in "OFF" position before
attempting to make any electrical connections.
Be sure all electrical connections are tight and are positioned so they will not short out.
IMPORTANT: Allgriddles are factory wired for 3 Ph and must be rewiredduring installation for 1 Ph connection.The
wiringfor 1Ph connectionand 3Ph connection forall modelsis shownon theSchematics inSection 5of thismanual.
Figure 2-3

SECTION 2 - INSTALLATION
11
F. Initially Clean the Griddle
1. Clean the rust preventive material from the griddle surface with a non-flammable grease solvent.
2. Wash the griddle with warm water and a mild detergent.
3. Rinse with a damp cloth and wipe dry.
G. Test the Installation, refer to Figure 3-2
NOTE: The griddle must be initially cleaned as directed in Step F before completion of Step G.
1. Turn all rocker On/Off switches to the "Off" position.
2. Turn all thermostat control knobs to the lowest temperature setting.
3. Turn the main power disconnect switch to "ON".
4. Turn"On"theOn/Offswitchlocatedattheleftendofthegriddle.Thenturnthecorrespondingleftthermostatcontrol
knobto200°F(93°C)andcheckthatheatinglightlocatedbelowcontrolknobilluminates.Waitafewminutesandcheck
tosee if the left section of thegriddle has heated. Then wait a fewmore minutes and check that the heatinglight goes
off when the section of the griddle reaches set temperature. Turn the temperature control knob back to its lowest
position and turn the On/Off Switch back to "Off".
5. Move to the next rocker On/Off switch and thermostat control knob and repeat Step 4. Continue until the entire
griddle has been tested.

SECTION 2 - INSTALLATION
12
NOTES:

SECTION 3 - OPERATION
13
SECTION 3
OPERATION
I. Location and Function of Controls
The following information provides a basic description of the griddle operator components, their location and the
function they perform.
Figure 3-1
Operator Components

SECTION 3 - OPERATION
14
Figure 3-2
Control Panel
A. CONTROLS
All oven operating controls are on the control panel.
• Thermostat Control Knob - The thermostat control knob is used to adjust the corresponding element
section above it to your temperature requirements. The maximum set point is 450°F (232°C), the
minimum set point is 150°F (65°C).
• Heating Indicator Light - Located below each thermostat control the heating indicator light will be lit
wheneverthe adjacent griddlesection iscalling for heat.The lightwill go offwhen the griddle section has
reached the temperature set on the thermostat control knob.
• On/Off Switch - Located on the control panel the On/Off switch(es) turn the corresponding element
section above it on and off.
IMPORTANT: Do not turn griddle on until procedures in Step B have been completed.

SECTION 3 - OPERATION
15
B. Seasoning the Griddle
1. Preheat the griddle to 300°F (149°C) and spread a light film of unsalted cooking oil or fat over the surface
with a soft cloth.
2. Allow griddle to stand this way for two minutes to give the oil an opportunity to work into the pores of the
metal and to form a smooth coating over the outside.
3. Wipe off excess oil and repeat Steps 1 and 2 at 350°F (175°C).
4. After the second step is completed wipe off excess cooking oil, set thermostat control knob for desired
temperature. The griddle is now ready for use.
C. Operating Hints and Safety
Althoughthe finestmaterials, engineering planning and manufacturing facilities haveprovided forsafety and
trouble-free operation only proper use and maintenance will assure personnel safety and long life of the
equipment. The following are a few precautions and operating suggestions for use of the griddle.
1. Disconnect power to the griddle at the disconnect switch at the end of each day of operation.
2. Do not leave griddle in operation without an attendant.
3. Turn thermostat dials down to 200°F (93°C) during idle periods. It takes only a few minutes to regain
operating temperatures.
4. Do not heat the entire griddle for cooking small amounts of food.
5. Various kinds of food can be cooked at the same time by setting each section of the griddle at different
temperatures.
6. Use a spatula to push excess grease into grease trough after each load of food is cooked. This will reduce
smoking of hot grease and carbonizing.
7.Donotleavegriddleathightemperaturewhennotinuseorduringidleperiods.Thiswillcausefoodparticles
and grease film to carbonize.
D. Daily Operation And Maintenance
Daily Pre-Operation:
1. Season the griddle before operation daily as described in Step B above.
2. Alwaysallow15minutesofpreheattimebeforeloadinggriddlewithfood.Thiswillallowtimeforthegriddle
surface to be saturated with heat. Failure to allow sufficient preheat time will result in unsatisfactory cooking
of the first load. The following chart indicates cooking time and temperature for various types of food.
Daily Post-Operation:
1. Cleaning the Griddle Surface
a.Goodcookingrequirescleanequipment.Toprovideevenlycookedandperfectlybrownedfoods,keep
thegriddle surface free of carbonized grease. Carbonizedgrease on griddle surface hinders the transfer
ofheatfromthegriddlesurfacetothefood.Thisalsoresultsinspottybrowning,lossofcookingefficiency,
andworstofall,carbonizedgreasetendstoclingtothegriddledfoods,givingthemahighlyunsatisfactory
and unappetizing appearance.

SECTION 3 - OPERATION
16
b. At the end of each day of operation or at the end of each shift thoroughly clean the grease trough and
the spout into grease drawer.
c. Clean the griddle surface with a pumice or griddle stone by rubbing with the grain of the metal while
the griddle surface is still warm.
d. Wipe griddle clean of residue from the griddle stone
2. Cleaning the exterior - Wipe down sides of griddle and all areas around griddle to keep them free of
splashed grease.
a. Clean all surrounding surfaces of the griddle with warm water and a mild detergent daily.
b. Rinse and wipe off excess water.
c. Polish with a dry soft cloth.
NOTE: This simple treatment not only keeps the equipment dirt free and sparkling, it also eliminates the
danger of grease accumulation forming hard to remove stains.
3. Cleaning the grease drawer- Empty grease drawer as often as necessary, but be it must be emptied at
the end of each day of operation or the end of each shift. Also wash out grease drawer with hot water and a
mild detergent. Wipe dry and replace in griddle.
E. Operation Troubleshooting
1. Griddle not heating. 1.Check that incoming power electrical disconnect switchis turned on.
2. Griddle zone not heating. 2. Check that corresponding rocker switch is turned on.
Check that thermostat is set to proper temperature.
If unit still does not operate contact your local Toastmaster Service Representative.