TOHATSU MFS 9.9E Series User manual

TOHATSU CORPORATION
Address : 5-4, Azusawa 3-Chome, Itabashi-Ku,
Tokyo, Japan
Phone : TOKYO [phone]
FAX : TOKYO [phone]
URL : www.tohatsu.co.jp
MFS 9.9E
MFS 15E
MFS 20E
OB No.003-11144-0AG1
003-11144-0AG1 1704NB
Printed in Japan
MFS 9.9E
MFS 15E
MFS 20E
en
OWNER’S MANUAL
fr
MANUEL
DE L’UTILISATEUR
es
MANUAL
DEL PROPIETARIO
de
BENUTZERHANDBUCH
en
OWNER’S MANUAL
fr
MANUEL DE L’UTILISATEUR
es
MANUAL DEL PROPIETARIO
de
BENUTZERHANDBUCH
MFS15-20E_EUR_cover.indd 1 17.6.2 4:41:23 PM

MFS40-50A_EUR_DE_160915N.book 89 ページ ２０１６年９月２２日 木曜日 午後５時１３分

MANUAL
MFS 9.9E
MFS 15E
MFS 20E
OWNER’S
OB No.003-11144-0AG1
Original instructions
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ENOM00001-0
READ THIS MANUAL BEFORE USING THE OUTBOARD MOTOR. FAILURE TO FOLLOW THE
INSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE.
Copyright © 2017 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or
transmitted in any from or by any means without the express written permission of Tohatsu Corporation.
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3
YOUR TOHATSU OUTBOARD MOTOR
ENOM00006-A
To You, Our Customer
Thank you for selecting a TOHATSU outboard motor. You are now the proud owner of an
excellent outboard motor that will service you for many years to come.
This manual should be read in its entirety and the inspection and maintenance procedures
described later in this manual should be followed carefully. Should a problem arise with the
outboard motor, please follow the troubleshooting procedures listed at the end of this
manual. If the problem persists, contact an authorized TOHATSU service shop or dealer.
Please always keep this manual together with the outboard motor as a reference to every-
one who uses the outboard motor. If the outboard motor is resold, make sure the manual
is passed on to the next owner.
We hope you will enjoy your outboard motor and wish you good luck in your boating
adventures.
TOHATSU CORPORATION
ENOM00113-0
EC DECLARATION OF CONFORMITY (DoC)
This product conforms to certain portion of the European Parliament directive. DoC con-
tains the following information;
zName and Address of the manufacturer.
zApplied community directives
zReference standard
zDescription of the product. (Model name and serial number)
zSignature of the responsible person (Name / Title / Date and place of issue).
ENOM00002-0
OWNER REGISTRATION AND IDENTIFICATION
Upon purchasing this product, be sure that the WARRANTY CARD is correctly and com-
pletely filled out and mailed to the addressee noted there on. This WARRANTY CARD
identifies you as the legal owner of the product and serves as your warranty registration.
TO THE EXTENT PERMITTED BY APPLICABLE LAW, YOUR OUTBOARD MOTOR WILL
NOT BE COVERED BY THE APPLICABLE LIMITED WARRANTY, IF THIS PROCEDURE IS
NOT FOLLOWED.
ENOM00003-0
PRE-DELIVERY CHECK
Be sure that the product has been checked by an authorized TOHATSU dealer before you
take delivery.
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4
ENOM00005-A
Serial Number
In the space below, please record the outboard motor's serial number (indicated both on
the swivel bracket and on the cylinder block). The serial number will be needed when
ordering parts, and when making technical or warranty inquiries.
Serial Number:
Serial Number: Date of purchase:
ENOF01200-1
ENOF01201-1
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5
ENOM00007-0
NOTICE: DANGER/WARNING/CAUTION/Note
Before installing, operating or otherwise handling your outboard motor, be sure to thor-
oughly read and understand this Owner's Manual and carefully follow all of the instruc-
tions. Of particular importance is information preceded by the words “DANGER,”
“WARNING,” “CAUTION,” and “Note.” Always pay special attention to such information to
ensure safe operation of the outboard motor at all times.
ENOW00001-0
Failure to observe will result in severe personal injury or death, and possibly property dam-
age.
ENOW00002-0
Failure to observe could result in severe personal injury or death, or property damage.
ENOW00003-0
Failure to observe could result in personal injury or property damage.
ENON00001-0
Note
This instruction provides special information to facilitate the use or maintenance of the outboard
motor or to clarify important points.
DANGER
WARNING
CAUTION
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1. GENERAL SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3. PARTS NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4. LABEL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
5. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
1. Mounting the outboard motor on boat . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2. Remote control device installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3. Battery installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6. PRE-OPERATING PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1. Fuel handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2. Fuel filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3. Engine oil recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4. Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5. Warning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7. ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
1. Fuel feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2. Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3. Warming up the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4. Forward, reverse, and acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
5. Stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6. Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7. Trim angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8. Tilt up and tilt down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
9. Shallow water operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8. REMOVING AND CARRYING THE OUTBOARD MOTOR. . . . . . . . . . . . . . 49
1. Removing the outboard motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2. Carrying the outboard motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3. Traillering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9. ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1. Steering friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
2. Throttle grip friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3. Remote control lever friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
10. INSPECTION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
1. Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
2. Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
3. Off-season storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4. Pre-season check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
5. Submerged outboard motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6. Cold weather precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7. Striking underwater object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
8. Auxiliary outboard motor operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
CONTENTS
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11. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12. ACCESSORIES KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
13. PROPELLER TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
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9
1 GENERAL SAFETY INFORMATION
2. SPECIFICATIONS
3. PARTS NAME
4. LABEL LOCATIONS
5. INSTALLATION
6. PRE-OPERATING PREPARATIONS
7. ENGINE OPERATION
8. REMOVING AND CARRYING THE
OUTBOARD MOTOR
9. ADJUSTMENT
10.INSPECTION AND MAINTENANCE
11.TROUBLESHOOTING
12.ACCESSORIES KIT
13.PROPELLER TABLE
INDEX
2
14
3
4
5
6
7
8
9
10
11
12
13
14
1
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10
1
GENERAL SAFETY INFORMATION
ENOM00009-0
SAFE OPERATION OF BOAT
As the operator/driver of the boat, you are responsible for the safety of those aboard and
those in other boat around yours, and for following local boating regulations. You should
be thoroughly knowledgeable on how to correctly operate the boat, outboard motor, and
accessories. To learn about the correct operation and maintenance of the outboard motor,
please read through this manual carefully.
It is very difficult for a person standing or floating in the water to take evasive action should
he or she see a power boat heading in his/her direction, even at a slow speed. Therefore,
when your boat is in the immediate vicinity of people in the water, the outboard motor
should be shifted to neutral and shut off.
ENOW00005-0
SERIOUS INJURY IS LIKELY IF A PERSON IN THE WATER MAKES CONTACT WITH A MOV-
ING BOAT, GEAR HOUSING, PROPELLER, OR ANY SOLID DEVICE RIGIDLY ATTACHED TO
A BOAT OR GEAR HOUSING.
ENOM0008-A
EMERGENCY STOP SWITCH
The Emergency Stop Switch will stall the outboard motor when the stop switch lanyard is
pulled off. This stop switch lanyard has to be attached to the operator of the outboard
motor to minimize or prevent injuries from the propeller in case the operator falls over-
board.
It is operator’s responsibility to use the Emergency Stop Switch Lanyard.
ENOW00004-A
Accidental activation of the Emergency Stop Switch (such as the tether being pulled out in
heavy seas) could cause passengers to lose their balance and even fall overboard, or it
could result in loss of power in heavy seas, strong currents, or high winds. Loss of control
while mooring is another potential hazard.
To minimize accidental activation of the Emergency Stop Switch, the 500 mm (20 in.) stop
switch lanyard is coiled and can extended to a full 1300 mm (51 in.).
ENOM00800-A
PERSONAL FLOATATION DEVICE
As the operator/driver and passenger of the boat, you are responsible to wear a PFD (Per-
sonal Floatation Device) while on the boat.
WARNING
WARNING
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GENERAL SAFETY INFORMATION 11
1
ENOM00010-0
SERVICING, REPLACEMENT PARTS & LUBRICANTS
We recommend that only an authorized service shop perform service or maintenance on
this outboard motor. Be sure to use genuine parts, genuine lubricants, or recommended
lubricants.
ENOM00011-A
MAINTENANCE
As the owner of this outboard motor, you should be acquainted with correct maintenance
procedures following maintenance section of this manual (See page 53). It is the opera-
tor's responsibility to perform all safety checks and to ensure that all lubrication and main-
tenance instructions are complied with for safe operation. Please comply with all
instructions concerning lubrication and maintenance. You should take the engine to an
authorized dealer or service shop for periodic inspection at the prescribed intervals.
Correct periodic maintenance and proper care of this outboard motor will reduce the
chance of problems and limit overall operating expenses.
Carbon Monoxide Poisoning Hazard
Exhaust gas contains carbon monoxide, a colorless and odorless gas which can be fatal if
inhaled for any length of time.
Never start or operate the engine indoors or in any space which is not well ventilated.
Gasoline
Gasoline and its vapors are very flammable and can be explosive. Use extreme care when
handling gasoline. You should be thoroughly knowledgeable on how to correctly handle
gasoline by reading this manual.
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12
2
SPECIFICATIONS
ENOM00810-A
MODEL FEATURE
ENOM00811-A
MODEL NAME EXAMPLE
F 20E EPTL
Model F9.9E F15E F20E
Type MF EP MF EF EP EPT MF EF EFT EP EPT
Transom heights
Szzzzzzzzzzz
Lzzzzzzzzzzz
Tiller Handle z z z z z z
Remote Control z z z z z
Power Tilt z z z
Mnual Tilt z z z z z z z z
F20 E E P T L
Model descrip-
tion Horse power Product generation Starter system Steering system Tilt system Shaft length
F= Four stroke
D= Two stroke DI -A and up E= Electrical
start
M= Manual start
P= Remote
Control (Plea-
sure)
F= Tiller handle
(Fisher)
T= Power
trim&tilt
Blank= Manual
tilt
S= Short 15 in
L= Long 20 in
UL= Ultra long
25 in
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SPECIFICATIONS 13
2
ENOM00301-0
Remark: Specifications subject to change without notice.
*1 With propeller, with battery cable.
Tohatsu outboard is power rated in accordance with ISO8665 (propeller shaft output).
MF, EF, EFT
Item MODEL F9.9E/15E/20E
MF EF EFT
Overall Length mm (in) 1038 (40.9)
Overall Width mm (in) 343 (13.5)
Overall Height S·L·UL mm (in) 1116 (43.9) 1258 (49.5) 1386 (54.5)
Transom Height S·L·UL mm (in) 413 (16.3) 562 (22.1) 689 (27.1)
Weight*1
S kg (lb) 43 (95) 47 (104) 52.5 (116)
L kg (lb) 44 (97) 48 (106) 53.5 (118)
UL kg (lb) 45.5 (100) 49.5 (109) 55 (121)
Output kW (ps) 9.9E : 7.3 (9.9) 15E : 11.0 (15) 20E : 14.7 (20)
Max. Operating Range min-1 (rpm) 5400-6100
Idle Speed in Forward Gear min-1 (rpm) 950
Idle Speed in Neutral Gear min-1 (rpm) 950
Engine Type 4-Stroke FI
Number of Cylinder 2
Bore × Stroke mm (in) 61 × 57 (2.40 × 2.24)
Piston Displacement cm3(Cu in) 333 (20.32)
Exhaust System Through hub exhaust
Cooling System Water cooling
Engine Lubrication Trochoid pump
Starting System Manual Electric starter motor*
Ignition System Flywheel Magneto C.D. ignition
Spark Plug NGK DCPR6E
Trim Position 6 5
Engine Oil mL (fl.oz.) API, SH, SJ or SL 10W-30, Approx. 1000 (33.8)
Gear Oil mL (fl.oz.) Genuine Gear Oil or API GL5, SAE #80-90, Approx. 465 (15.7)
Fuel Unleaded regular gasoline : Pump posted
87 Octane (research octane rating of 91)
Fuel Tank Capacity L (US gal) 12 (3.17)
Gear Reduction Ratio 2.15 (13 : 28)
Emission Control System MFI(Multiport Fuel Injection)
Operator Sound Pressure
(ICOMIA 39/94) dB (A) 84.2
Hand Vibration Level
(ICOMIA 38/94) m/s22.5
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SPECIFICATIONS14
2
ENOM00302-0
Remark: Specifications subject to change without notice.
*1 With propeller, with battery cable.
Tohatsu outboard is power rated in accordance with ISO8665 (propeller shaft output).
EP, EPT
Item MODEL F9.9E/15E/20E
EP EPT
Overall Length mm (in) 629 (24.7)
Overall Width mm (in) 343 (13.5)
Overall Height S·L·UL mm (in) 1116 (43.9) 1258 (49.5) 1386 (54.5)
Transom Height S·L·UL mm (in) 413 (16.3) 562 (22.1) 689 (27.1)
Weight
S kg (lb) 46 (101) 51.5 (114)
L kg (lb) 47 (104) 52.5 (116)
UL kg (lb) 48.5 (107) 54 (119)
Output kW (ps) 9.9E : 7.3(9.9) 15E: 11.0 (15) 20E: 14.7 (20)
Max. Operating Range min-1 (rpm) 5400-6100
Idle Speed in Forward Gear min-1 (rpm) 950
Idle Speed in Neutral Gear min-1 (rpm) 950
Engine Type 4-Stroke FI
Number of Cylinder 2
Bore × Stroke mm (in) 61 × 57 (2.40 × 2.24)
Piston Displacement cm3(Cu in) 333 (20.32)
Exhaust System Through hub exhaust
Cooling System Water cooling
Engine Lubrication Trochoid pump
Startring System Electric starter motor with manual*
Ignition System Flywheel Magneto C.D. ignition
Spark Plug NGK DCPR6E
Trim Position 6 5
Engine Oil mL (fl.oz.) API, SH, SJ or SL 10W-30/40, Approx. 1000 (33.8)
Gear Oil mL (fl.oz.) Genuine Gear Oil or API GL5, SAE #80-90, Approx. 465 (15.7)
Fuel Unleaded regular gasoline: Pump posted
87 Octane (research octane rating of 91)
Fuel Tank Capacity L (US gal) 12 (3.17)
Gear Reduction Ratio 2.15 (13 : 28)
Emission Control System MFI(Multiport Fuel Injection)
Operator Sound Pressure
(ICOMIA 39/94) dB (A) 84.2
Hand Vibration Level
(ICOMIA 38/94) m/s2—
0)6(B(85B(1B1ERRN࣮࣌ࢪ㸰㸮㸯㸴ᖺ㸯㸯᭶㸯㸶᪥ࠉ㔠᭙᪥ࠉ༗๓㸯㸮󰪍㸯㸴ศ

15
3
PARTS NAME
ENOM00303-0
MF, EF, EP, EFT, EPT
1
2
3
7
9
10
8
12
13
14
16
17
19
20
21
18
4
5
6
11
27 28
29
26
15
22
24 25
23
31
30
ENOF01202-1
1 Tilt Handle
2 Top Cowl
3 Bottom Cowl
4 Cooling Water Check Port
5 Oil Drain Bolt
6 Drive Shaft Housing
7 Anode
8 Water Inlet
9 Propeller
10 Oil Plug (Lower) (Fill)
11 Oil Plug (Upper) (Level)
12 Thrust Rod
13 Clamp Bracket
14 Clamp Screw
15 Stop Switch*1
16 Throttle Friction Screw*1
17 Throttle Grip*1
18 Warning Lamp
19 Starter Switch*2
20 Reverse Lock Lever
21 Starter Handle
22 Fuel Connector
23 Shift Lever*1
24 Steering Friction Lever
25 Carrying Handle
26 Power Tilt Switch (EPT type
only)
27 Flushing Connector Cap
28 Fuel Filter
29 Spark Plug
30 Oil Filler Cap
31 Oil Level Gauge
*1: Tiller handle type only.
*2: Electrical starter type only.
0)6(B(85B(1B1ERRN࣮࣌ࢪ㸰㸮㸯㸴ᖺ㸯㸯᭶㸯㸶᪥ࠉ㔠᭙᪥ࠉ༗๓㸯㸮󰪍㸯㸴ศ

PARTS NAME16
3
MF, EF, EP, EFT, EPT
40
39
43
44
45
47
42
*5
41
46
*4
38
32
33
35
34
36
37
ENOF01203-1
Power Tilt Type
32 Primer Bulb
33 Fuel Tank Cap
34 Air Vent Screw
35 Fuel Connector
36 Fuel Pick up Elbow
37 Fuel Tank
38 Manual Release Valve *3
39 Clamp Screw *4
40 Power Tilt *3
41 Power Tilt Switch *5
42 Remote Control Box *5
43 Main Switch *5
44 Stop Switch *5
45 Cord Assembly *5
46 Engine Stop Switch Cord *5
47 Power Tilt Switch
*3: Power tilt type only.
*4: Power tilt, tiller handle type only.
*5: Remote control type only.
0)6(B(85B(1B1ERRN࣮࣌ࢪ㸰㸮㸯㸴ᖺ㸯㸯᭶㸯㸶᪥ࠉ㔠᭙᪥ࠉ༗๓㸯㸮󰪍㸯㸴ศ

17
4
LABEL LOCATIONS
ENOM00019-A
Warning label locations
1
2
8
7
5
6
3
4
ENOF01204-2
0)6(B(85B(1B1ERRN࣮࣌ࢪ㸰㸮㸯㸴ᖺ㸯㸯᭶㸯㸶᪥ࠉ㔠᭙᪥ࠉ༗๓㸯㸮󰪍㸯㸴ศ

LABEL LOCATIONS18
4
1. Warning label urge to read the owner’s
manual .
2-1. Warning regarding emergency start-
ing (See page 36).
2-2. Warning regarding high temperature.
2-3. Warning regarding rotating object.
2-4. Warning regarding high voltage
3. Warning label regarding engine failure/
malfunction (See page 30).
4. Warning label regarding stop switch
(See page 34, 35, 42, 42)
5. Warning label regarding position of
outboard motor when setting down.
For RC model
6. Warning label regarding stop switch
lanyard.
7. Warning regarding gasoline (See
page 26).
8. Warning regarding gasoline (See
page 26).
ENOF00120-0
3PA-72181-100
1
23
4
ENOF00130-0
ENOF00131-B
ENOF00006-0
ENOF00005-D
ENOF00005-S
ENOF00005-L
0)6(B(85B(1B1ERRN࣮࣌ࢪ㸰㸮㸯㸴ᖺ㸯㸯᭶㸯㸶᪥ࠉ㔠᭙᪥ࠉ༗๓㸯㸮󰪍㸯㸴ศ