TOHATSU VE1500A-Ti User manual

VE1500A-Ti
Fire Truck Loading Pump
《Pump Installation Manual for Fire Truck》
TOHATSU CORPORATION
003-25011-0AH0
181115

Copyright © 2018 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced
or transmitted in any from or by any means without the express written permission of Tohatsu
Corporation.

CONTENTS
1COMPONENT PARTS…...….....…..….…...……...…1
2OPERATION PANEL SWITCH AND LAMP..….…..…2
3 REMOTE PANEL ID……..………….............……...…3
4 EXTERNAL VIEW……..……....…..…..…..….....…....5
VE1500A-Ti……...…………..………………….5
REMOTE PANEL..………..……………………6
5 ACTUAL WIRING DIAGRAM….……………..…........7
6WIRING DIAGRAM……………………..…………....8
VE1500A-Ti………………..…………………….8
REMOTE PANEL………………….….………...9

1
COMPONENT PARTS
No Part name Appearance
shape Part No. Part No. Remarks
1
panel
2
panels
3
panels
1
Pump
(VE1500A-Ti)
1 1 1
2
Remote
panel
6G8-42020-0
1 2 3
3 Connectw
ire
harness
185-42070-0
1 1 1 3 m
185-42087-0
☆ ☆ ☆
3 m
Straight
6F5-42070-0
☆ ☆ ☆
5 m
4 Assistwire
harness
185-42078-0
- 1 1 5 m
185-42085-0
- - 1 15 m
5 Instruction
label
6G8-38317-0
1 2 3
☆：Option
1

2
OPERATION PANEL SWITCH
AND LAMP
①Engine running status lamp
②Discharge water status lamp
③Warning lamp1
④Warning lamp2
⑤Throttle opening indicator
⑥Main switch
⑦Start switch / Low pressure throttle position
switch
⑧Throttle position switch
（Start and priming water）
⑨Pressure increasing switch
⑩Pressure decreasing switch
⑪Stop switch
⑫Outlet for floodlight (Searchlight)
⑬Priming failure lamp
⑭Engine oil level warning lamp
⑮Battery charge shortage warning lamp
⑯Overheat warning lamp
⑰Throttle dial ※
⑱Priming operation mode switch
2
Pump panel
③ ① ② ⑭ ⑬
⑮ ④ ⑯ ⑪
⑫
⑤ ⑧ ⑨ ⑩
⑦ ⑥
⑥ ⑦ ⑬ ③ ⑭
⑮
⑯
⑱ ⑬ ⑪ ⑧ ⑨ ⑩
⑰
Remote panel
Engine oil decrease
Battery voltage decrease
Overheat
Sensor disabled③
Sensor disabled④
③turns on
④turns on
④turns on
③blinks
④blinks
Remote panel Pump panel
⑭turns on
⑮turns on
⑯turns on
⑭blinks
⑯blinks
All lamps off
Starter motor run
lamp①on
Priming water incomplete
Pump run and
discharge water
Press ⑥
Press ⑧
Press ⑦
Auto priming start
Power on
Power off
Throttle position “S”
Lamp②on
Priming water complete
Engine run
Lamp③blinks and ⑬on
Press
⑪
Stop engine
※Throttle dial operation could be activated by
removing the
connectwire. In the case of connecting the connectwire,
control the water pressure by operating ⑨and ⑩.

3
REMOTE PANEL
ID
●Necessity of ID
When connecting multiple remote panels, it is necessary to allocate
different ID to each remote panel so that signal interference does not
occur.
The ID for factory shipment is set as follows.
Case of
●State of requiring ID resetting (ID duplication error)
When turning on the power pressing the
main switch, throttle opening indicator 's ①
③⑤⑦⑨blink, and then the engine
cannot be operated.
<Example>
●How to set ID
1. Press the "+" "-" "Power ON /
Lighting" switch simultaneously
when the engine is not started.
When the ID setting starts, all the
throttle opening indicator cells turn
on.
3
ID
：
0
3
1 remote panel
ID
：
01
ID
：
02
2 remote panels
ID
：
01
ID
：
02
ID
：
03
3 remote panels
(Blinks)
①
③
⑤
⑦
⑨
ID
：
01
ID：03
<NG>
ID
：
03
ID
：
01
ID
：
01
ID
：
0
2
ID
：
03
<OK> <NG>
ID
：
01
ID
：
01

4
REMOTE PANEL ID
2. When releasing the simultaneous press, the current ID is displayed.
(ID: 1 to 3).
3. To change the ID number, Press "+" or "-" switch of the panel.
Select the ID not to overlap among remote panels.
4. Press the main switch to set the ID.
If ID duplication error is not displayed after the setting, proper ID
setting has been done.
3
ID:03
ID:02
ID:01
ID:03
ID:02
ID:01

Keep the ceiling height 1200mm from the ground to remove the cowl easily.
Keep the distance to the wall more than 400 mm to open the handle.
APPROX.174
APPROX.141
5
EXTERNAL VIEW
VE1500A-Ti
4

7-M5P0.8
6
302
276
184
92
138
270
12.6
88
158
124
7-φ7
25.2
136
EXTERNAL VIEW
REMOTE PANEL
Tightening torque:2.5 N･m(0.25kgf･m) or less
Install the panel perpendicular to the ground.
<Layout of mounting hole>
4

Ｐ
Ｌ
ＢＺ
Ｎ
＋ －
ＡＬＭ ＡＣＣ
＋１２Ｖ ＋２４Ｖ
ＧＮＤ
Instrument lamp
* 1
Example of connection in a fire truck
＊
＊
＊
＊
＊＊＊＊
ＧＮＤ
ＦＵＳＥ
Connectwire harness
(3m)
Assistwire harmess
(5m)
●In the case of connecting with the remote panel (20Pconnector)
throttle operation using pump control panel to control the water pressure should be done with pressing +、- switch.
●If not connecting to the remote pane((20Pconnector) 、control
the water pressure with the throttle dial.
ＦＵＳＥ
7
ACUTUAL WIRING DIAGRAM
*1In the case of the battery charger is operating with connecting the socket and power source, turning on the key of the car , then the alarm sounds.
The pump can also be operated with the pump operation panel.
20P connector
※ The power supply of the remote panel is from the pump.
* ・・・Only the case of using two or three remote panels. **・・・Only the case of using three remote panels.
VC200V
Automatic battery charger
(5m)
Assistwire harness
Assistwire harness
(15m)
Cigar plug
Connectwire harness (3m)
5

6
Floodlight/Operation light
Remote panel connector
Dial potentionmeter
Throttle dial
Dial limit switch
Motor potentionmeter
Motor limit switch
Throttle motor
Operation Panel Circuit Board
Control panel
Ignition coil output
LED1(OH)output
Exciter coil(H)
Injector
power
supply
Exciter coil(L)
MAP (atmospheric pressure sensor) input
Sensor Power(+)
Pulsar
coil
Pulsar GND
GND
Serial communication
ECU power supply
Boot mode switch
FFP
output
Injector # 1 output
Injector # 2 output
LED
2
(OIL)
output
Buzzer output
Rotational output
TPS input
WTS input
MAT input
Sensor Power(-)
Serial communication (TxD)
Stop signal input
Water pressure switch input
auxiliary A / D
Test mode switch input
CAN communication (H)
CAN communication (L)
Serial communication
Serial
communication
Start
signal
Remote panel power supply(12V)
Remote panel power supply(0V)
Charger/Floodlight outlet(0V)
Charger/Flood
l
ight
outlet(+12V)
Single machine / loading mode distinguish
Single machine / loading mode distinguish
Stop（Stop Switch)
Charger/Floodligt outlet(+12V)
Remote panel power supply
Remote panel power supply(+12V)
Remote panel power supply(0V)
Remote panel power supply(0V)
Charger/Floodligt outlet(0V)
Instrument lamp
WIRING DIAGRAM
8
(
BRACKET
)
VE1500A-Ti

Remote panel
1 : Serial communication
2 : Serial communication
3 : Start signal
(Lamp,Start/Low pressure switch)
4・12・13 : Remote panel
power supply(+12V)
5・14・15 : Remote panel
power supply(0V)
8 : Single machine / Loading
mode distinguish
9 : Single machine / Loading
10 : Stop (Stop switch)
mode distinguish
6・16 : Charger/Floodlight outlet(0V)
7・11 : Charger/Floodlight outlet(12V)
Instrument light relay
Short
circuit
Example of connection in a fire truck
Instrument lamp
＊1
＊1 In the case of the battery charger is operating with connecting the socket and power source, turning on the key of the car, then the alarm sounds.
To the pump (VE1500A-Ti)
To the pump (VE1500A-Ti)
Automatic battery charger
Connectwire harness
Assistwire harness
To the next remote panel
SANWA CONNECTOR
SANWA CONNECTOR
Floodlight (35W)
Number of pin : 20
AC200V
WIRING DIAGRAM
REMOTE PANEL
9
6

VE1500A-Ti
Fire Truck Loading Pump
《Pump Installation Manual for Fire Truck》
TOHATSU CORPORATION
003-25011-0AH0
181121
TOHATSU CORPORATION
Address : 3-5-4 Azusawa, Itabashi-ku, Tokyo, JAPAN
FAX : [phone]
Overseas section fire protection sales department
Phone : [phone]
Email : [e-mail]