TOHATSU VE1500A- Ti User manual

VE1500A- Ti
003-12082-0AH0

Copyright © 2018 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or
transmitted in any from or by any means without the express written permission of Tohatsu Corporation.

APPLICATIONS OF THIS FIRE PUMP
USAGE
TOHATSU fire pump “VE1500A-Ti” is manufactured for use in fire fighting
operations.
The portable fire pump is intended only for fire fighting activities in
collaboration with general public fire extinguishing equipment.
Using it for other applications is regarded as being used for improper
purposes.
The manufacturer of the fire pump bears no responsibility for any damages
that may result from modification of the fire pump without prior permission
from the manufacture, improper use of the fire pump, or use of the fire pump
for applications other than those stated above.
Note that use the fire pumps for applications other than those stated above
can result in personal injury or damage to the equipment.
Using the fire pump within the range of intended uses implies that the user
should follow the instructions provided by the manufacturer relevant to
operation, servicing and maintenance.

Intended people
All persons who operate, service or maintain the fire pump must read and
understand the following items:
･Owner’s manual
･Safety-related instructions on the pump and the other parts such as the
battery.
･The other owner’s manuals, such as battery charger.
The portable fire pump should be operated by only persons who received
training as operators of fire engines along with each country’s (region’s)
regulations.
The range of personal responsibility and supervision must be strictly defined
by the user.
If a person does not have adequate professional knowledge which is
required for his/her assignment, he/she must undergo relevant training or
receive appropriate instructions from an individual who is actually
knowledgeable in operation of this fire pump.
A person who does not have enough knowledge is not permitted to operate
the fire pump.
When using the fire pump, conditions under which an explosion may occur
are not considered.
･Keep the manual in a safe place for further reference.
･Operators of the fire pump must always refer to all the
relevant manuals in order to avoid errors, personal
injuries and equipment damage when operating the
portable fire pump, and to maintain faultless operation.
･Place owner’s manual so that operators can refer to it
where they operate the fire pump.
CAUTION

NOTE
INTRODUCTION
Thank you for purchasing the TOHATSU Fire Pump.
This fire pump has passed a range of quality assurance standards.
Owner’s manual
The portable fire pump complies with relevant laws and regulations.
The manual includes a description for operation and maintenance. Before
using the fire pump, be sure to read and understand the manual thoroughly.
Engine operation
This manual also includes a description for operation and maintenance of
the engine.
･The manual is an important item that goes with your portable
fire pump.
･The manual should accompany the fire pump if sold to the
other person.

MANUFACTURER AND AFTER-SALES SERVICE ADDRESS
Before using this fire pump, write down the serial number in the following
boxes. It will be useful in the case of inquiring about servicing, repairs and
genuine parts.
TOHATSU CORPORATION
Address : 3-5-4 Azusawa, Itabashi-ku, Tokyo, JAPAN
FAX : [phone]
Phone : [phone]
Serial Number
The pump identification number is
marked on the pump casing.

DANGER
WARNING
GENERAL SAFETY INFORMATION
Overview
Before operating the TOHATSU fire pump
thoroughly read the manual. Understanding
proper operation procedures including
“DANGER”, ”WARNING”, “CAUTION” and
“NOTE”.
These notices are designed to bring attention to
very important information necessary to ensure
safe, trouble free operation.
Warning sign meaning
This sign is used for safety-related instructions in
the manual.
Be sure to follow all safety-related instructions,
otherwise personal injury may occur.
Signal words
･Failure to observe will result in severe personal injury
or death, and possibly property damage.
･Failure to observe could result in severe personal
injury or death.
･Failure to observe could result in personal injury or
property damage.
・The instruction provides special information to facilitate the use or
maintenance of the pump or to clarify important points.
・For attaching position of the warning label, refer to the contents “3LABELS”.
・Warning labels should be read clearly at any time.
If the display of the warning label may become difficult to be read, it
was almost come off, you must replace paste immediately.
Safety-related instructions and warning signs
Read and follow the safety-related instructions described in the manual and all
warning signs on the portable fire pump thoroughly.
Always keep the warning signs in a legible condition. If any warning sign
becomes illegible or detached, replace it immediately.
CAUTION

CAUTION
CAUTION
Transporting the portable fire pump
・Retractable handle is
folding type. Do not put
hand or finger between top
of retractable handle and
bracket.
・When transporting the
portable fire pump, assign
one person per handle.
・Also, when you transport the portable fire pump, it
should be transported holding the handle firmly.
･There is a risk of injury to the leg by fall.
Durability of protection
When you purchase a new pump, it is placed in packing box and
protected.
Storage of pump after transportation
Keep the pump away from high humidity, and place it on level ground.
Disposal of packing box
Dispose the packing box by following the environmental laws.
Emissions
Noise emission values
For noise emission values, refer to
“CONTENT 17 APPENDIX”.
･Wear proper hearing
protection during operation.
Exhaust gas
Exhaust gas emitted from the engine contains carbon
monoxide (CO) etc. that may seriously affect human
health.
Do not operate the engine in a room, car, warehouse,
tunnel, or other closed locations that have poor ventilation.
Mortal danger due to carbon monoxide(CO) poisoning.

Safety devices
Before operating this portable fire pump, be sure to check
that all the safety devices have been installed in the
appropriate positions.
Before removing the safety devices, turn the main switch
off.
After protective devices (such as the muffler
guard) have been disassembled as part of
servicing and maintenance work, immediately
install them back to their original locations,
making sure that they are in safe and secure
condition.
Check the portable fire pump visually and
functionally on a regular basis.
If a failed device or equipment is found, remove
it immediately, and repair or replace it, if
necessary. Failure to do so may cause an
accident.
After it has been repaired or replaced, make
sure that it functions correctly.
Protective clothing and Protective equipment
During fire extinguishing training or normal fire
fighting services, wear normal protective
clothing and equipment to protect your body.
• Fireproof protective clothing
• Fireproof helmet
• Fireproof protective gloves
• Fireproof protective boots

Service Maintenance
Servicing and maintenance of the fire pump must be
carried out by o n l y t h e persons who have professional
knowledge, who are familiar with the device, and who
understand laws and regulations regarding safety and
accident prevention.
Before starting maintenance work, turn the main switch
off to stop the engine.
Disconnect the negative terminal of the battery.
Before starting maintenance work, securely place the
portable fire pump on the ground.
In the case of just after stopping the engine, do not touch the
exhaust pipe, the muffler and the other engine parts until
these parts will be cold enough. These parts could be very
hot and will cause severe burns.
Electrical equipment
Only expert electricians or trained staff
members should handle electrical equipment.
When removing the battery cable, always
disconnect the negative (-) cable first from the
battery.
When installing the battery cable, be sure to
connect the positive (+) cable first before
connecting the negative (-).
Do not place any metal on the top of or around
the battery. Doing so may cause a short circuit.
Use a fuse with the same specifications as the
original one when replacing it. Using a fuse that
has a greater capacity than the rated value may
damage the equipment.
Check the electrical equipment of the fire pump
on a regular basis.

Battery
Follow any safety-related instructions shown on
the battery.
The battery can generate flammable hydrogen
gas that may cause an explosion.
Do not charge the battery in closed room.
Do not smoke around the battery.
The battery electrolyte is caustic and may
cause personal injuries.
• Always wear protective clothing.
• Always wear protective gloves.
• Always wear protective glasses.
• Do not tilt the battery.
Doing so may cause the battery electrolyte to
leak out from the vent hole.
Handling of fuel
Exercise care when handling fuel. Failure to do
so may cause fire.
Do not bring any flames near fuel. Stop the
engine before refueling. Do not smoke while
refueling fuel.
Do not refill fuel in an enclosed room. Doing so
may cause an explosion caused by fuel fumes.
If fuel spills, wipe it with a cloth or other
material, and dispose it according to relevant
laws and regulations.
Disposal
Dispose of disused batteries according to
relevant laws and regulations.

Genuine parts
When replacing parts for servicing and
maintenance of the portable fire pump, only use
Tohatsu genuine parts.
If genuine Tohatsu parts and accessories are
not used, it may adversely affect the
functioning and safety of the fire pump. Use
genuine Tohatsu parts only.
Tohatsu bears no responsibility for any
personal injuries or equipment damage that
may result from use of parts or accessories
obtained from outside sources.
Environmental protection measures
Dispose of oil, fuel, batteries, etc. according to
relevant environmental laws.
Do not dump waste into the ground, water, or
sewerage.
Store fuel only in the specified container.
When disposing of parts, follow the correct
disposal procedure.
Water-prohibiting substance
Do not discharge water to water-prohibited
substance.
Use of water
Do not pump combustible liquids, chemical or
caustic liquids.

Customer Service
If any problems occur during servicing and
maintenance work of the portable fire pump,
contact our Customer Service.
Overseas section fire protection sales department
Address : 3-5-4 Azusawa, Itabashi-ku, Tokyo,
JAPAN
FAX : [phone]
Phone : [phone]
/ Email :[e-mail]
Service & Parts Department
Address :11-8, Ryoke 5-chome Kawaguchi-shi,
Saitama, Japan
FAX : [phone]
Phone : [phone]
/ Email : [e-mail]

CONTENTS
1 SPECIFICATIONS……………….……...……………………1
2 OPERATING DEVICES.……….………….…..……………4
3 LABELS…….……………………….…...……………………8
4 OPERATING PRECAUTIONS………..……….…....…..…9
5 DESCRIPTION OF DEVICES…….…………….…….….11
6 PREPARATION FOR OPERATION…….…………….…21
7 USE OF OPERATION PANEL………..…………………25
8 STARTING THE ENGINE…..……………….………...…29
9 PRIME AND DISCHARGE…….………….………….…..33
10 STOPPING THE ENGINE..…….……………….……..…..39
11 MAINTENANCE AFTER OPERATION….….……….….40
12 MAINTENANCE IN COLD CONDITION…….……….…45
13 USE OF ACCESSORY...………….….……….……….…48
14 PERIODICAL INSPECTION………..………..…….……..51
15 SERVICE AND MAINTENANCE….....…..…..…..……...53
16 TROUBLESHOOTING………………….……….…...…….61
17 APPENDIX……………..…...…………………….……...….68
18 TOOLS AND STANDARD ACCESSORIES………..….69
19 WIRING DIAGRAM…………….….…….….………..……..70
20 TRANSPORTING DEVICE.…..…....….…..…….….....…..71

1
SPECIFICATIONS
Model VE1500A-Ti
Description Portable pump
Applicable standard EN 14466
Type brief designation PFPN 10-1500
Max. permissible inclination
angle
During transport : 35° at all sides
In operation : 15° at all sides
Max. operating pressure
P alim 17 bar (1.7MPa)
Max. water temperature +60 °C
Temperature range -15 °C to +40 °C ambient temperature
Engine
Manufacturer TOHATSU CORPORATION
Model 2WT81A
Type 2-stroke, 2-cylinder, water cooled gasoline
engine
Bore & Stroke 81 mm × 78 mm (3.19 in × 3.07 in)
Number of Cylinder 2
Piston displacement 804 cm
3
Authorized output 60 PS (44.2 kW)
Fuel type Unleaded petrol RON91
Fuel tank capacity 24 L
Fuel consumption 22 L/h
Ignition Flywheel magneto (DIGITAL C.D.I. system)
Spark plug NGK BPR7HS-10
Starting system Electric starter and recoil
Lubrication Auto mixing
Fuel feed system Electronic fuel injection
Battery 12 V-16 Ah/5 hr, 12V-18Ah/10h
Floodlight bulb 12 V-35 W
1

2
Model VE1500A-Ti
Primer
Type Rotary-vane vacuum pump (Oil less type)
Max. suction height Approx. 9m (29.5 ft)
Pump
Type
Single suction, single stage,
high pressure turbine pump
Number of delivery outlet 2
Discharge port coupling BSP thread 2-1/2” (65mm/2.56 in) (Twin outlet)
Suction port coupling BSP thread 4” (100 mm/3.94 in)
Pump performance
(Suction height: 3m/9.8ft)
1,950 L/min at 6 bar (0.6 MPa)
1,800 L/min at 8 bar (0.8 MPa)
1,500 L/min at 10 bar (1.0 MPa)
Dimensions and weight
Overall
Length x Width x Height 748 × 732 × 827 mm (29.4 × 28.8 × 32.6 in)
Mass 110 kg/242.5 lbs (Dry)
130 kg/286.6 lbs (Ready for operation)
Center of gravity 387 mm (15.2 in)
Remote operation
Remote start / stop Push button switch (High sensitivity switch)
Monitor lamp Switch light / Operation / Discharge / Throttle
position(9 levels indication) / Warning
Battery charge / Floodlight Battery charging socket
Floodlight socket (Simultaneous unavailable)
Materials
Engine
Crankcase, Cylinder,
Cylinder head Aluminum alloy
Crankshaft Chromium-molybdenum steel
Connecting rod Chromium-molybdenum steel
Piston Aluminum alloy
Pump shaft Chromium-molybdenum steel with metal plating
Muffler Steel and Stainless
Pump
Pump case, Pump cover Aluminum alloy
Impeller Aluminum alloy
Shaft seal
Type Mechanical seal
SPECIFICATIONS
1

3
Performance Curve (VE1500A-Ti)
SPECIFICATIONS
1

4
OPERATI
NG
DEVICE
S
8
①Suction port
②Inducer
③Impeller
④Starter motor
⑤Crankshaft
⑥Piston
⑦Spark plug
⑧Cylinder drain valve
⑨Pump drain valve
⑩Muffler drain valve
2
①
②
③
④
⑤
⑥
⑥
⑤
⑦⑦
⑧
⑨
⑩

5
OPERATI
N
G
DEVICE
S
2
①Air silencer
②Fuel tank
③Muffler
④ECU
⑤Oil tank
⑥Discharge valve
⑦ Fuel feed pump
⑧ Injector
2
①
②
③
④
⑤
⑥ ⑥
⑦
⑧

6
OPERATI
N
G
DEVICE
S
①Cylinder drain valve
②Pump drain valve
③Muffler drain valve
2
①
②
③
Discharge valve handle Oil tank cap
Floodlight
(Searchlight)
Cowl
Fuel tank cap
Fuel level gauge
Priming knob
Discharge port
Suction port
Muffler guard