joke ENESKAsonic User manual

Operating
instructions
ENESKAsonic

33
Table of contents
1 Notes about these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Parts supplied for an ENESKAsonic ultrasonic system. . . . . . . . . . . . . . . . . . . . 4
4 Technical data for ENESKAsonic control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6 Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7 The function of the signal sounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8 Functions of the LED display strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9 Function of the ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 Calling up the menu and navigating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Replace the fuse (if necessary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting a handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting/changing the tool holder and tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connecting the mains cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Switching the unit on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Setting the language (if necessary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
12 Connecting the foot pedal (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
13 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Switching the unit on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Selecting a handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Switching the handpiece on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Choosing the power, BOOST function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adjust the working point during operation (TUNE, if required). . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stopping the handpiece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Switch the unit o. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
14 Testing the handpiece’s function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
15 Setting the timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
16 Calling up information about the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
17 Setting the signal tone and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
18 USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
19 Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Doing a firmware update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Possible errors during a firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
20 Maintenance, care and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
21 Troubleshooting and fixing faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

44
Notes about these instructions
These operating instructions enable the operator to operate, care for and maintain the ENESKA-
sonic system correctly. These operating instructions are part of the system and must always be
kept at hand at the place of use. If the ENESKAsonic system is passed on to a third party then
these operating instructions must be passed on too.
Instructions which must be strictly observed to prevent hazards or damage are marked as fol-
lows:
Warning!
Warns of hazards that could result in serious injury or death.
Caution!
Warns of hazards that can lead to damage to objects.
For technical problems or other questions please contact our service department.
Product overview
C
B
A
TUNE
BOOST
MEM
A
B
C
2 31
Fig. 1
1 ENESKAsonic control unit 3 Handpiece cable
2 Ultrasonic handpiece
Parts supplied for an ENESKAsonic ultrasonic system
• 1 x ENESKAsonic ultrasonic system, control unit (order no. 0 012 001)
• 1 x ENESKAsonic ultrasonic system, handpiece JUS-45 PB-ES (order no. 0 012 003)
• 1 x ENESKAmicro handpiece rest standard, black (order no. 0 011 110)
• 1 x ENESKAsonic display guard, made of hardened glass (order no. 0 011 098-G)
• 1 x mains cable set for Germany, Switzerland, England and Europe (order no. 0 007 435-1)
• 2 x fuses 4A TR250V / 5 x 20mm (order no. 1 711 407-1) for 110V use
• 1 x Allen key (order no. 0 006 304)
• 2 x 10mm spanner (order no. 0 006 347)
• 1 x tool holder hole dia. 3mm, thread M6 x 0.9 (order no. 0 006 306-E)
• 1 x tool holder slit width 1mm, thread M6 x 0.9 (order no. 0 006 310-E)
• 1 x ENESKAsonic, starter set ceramic fibre file NEW Super Stone, 3 items in a box (order no.
0012007)
1
2
3

55
Technical data for ENESKAsonic control unit
Connections 2 connections for ultrasonic handpieces
Supply voltage 115 / 230V, 50 / 60Hz, 150VA
Power consumption max. 80W
Frequency range 20–40kHz
Power supply socket fuse 16A
Dimensions (W x H x D) 135 x 235 x 200mm
Weight 2.7kg
Ambient conditions 0°C to +40°C
10% to 85% humidity
Noise pressure level < 70dB (A)
Permissible handpieces
JUS-45 PB-ES; 50W, 22.5kHz (40 μm)
JUS-50 ES; 50W, 22.5kHz (40 μm)
Approved threaded connection for the
handpiece Thread M6/FINE (M6 x 0.9)
USB typeA interface Charging voltage 5V at 1.8A
The manufacturer's logo, type designation, CE mark and serial number are located on the back of
the control unit and on the housing of the handpiece.
A complete overview of accessories can be found in the JOKE catalogue for surface treatment,
in the "Drive systems and handpieces” chapter.
The list of spare parts and the declaration of conformity are available online at www.joke-tech-
nology.de .
Safety
Intended use
ENESKAsonic systems are designed exclusively for removing material, deburring, lapping and
polishing with a straight motion.
ENESKAsonic systems may only be used with approved components and accessories (see
chapter3, Technical specifications).
The values specified in the technical specifications of the individual components must not be
exceeded when working with the ENESKAsonic system.
ENESKAsonic control units may only be used as described in these operating instructions. Any
other use or use going beyond this is considered improper use. The manufacturer will not be
liable for damage resulting from improper use.
General safety instructions
To avoid danger to persons and material damage, ALWAYS observe the following safety instruc-
tions:
• Only use ENESKAsonic systems in technically perfect condition.
• Always place the ENESKAsonic system control unit on a safe, non-slip surface and protect it
from contact with liquids.
• When working with the ENESKAsonic system, always wear safety glasses, gloves and hearing
protection.
• Never disconnect the handpiece from the control unit while it is switched on!
• Always switch o the control unit when the system is not in use.
• Always ensure sucient extraction of any dust particles that may arise.
• Always make sure that the device’s ventilation slots are free (see also chapter 9).
• Do not leave the ENESKAsonic system unattended when switched on.
4
5

66
• Immediately rectify faults in the ENESKAsonic system yourself or have them rectified in ac-
cordance with these instructions.
• Do not make any changes, additions or modifications to the individual components of the ENE-
SKAsonic system.
• Never immerse the individual components of the ENESKAsonic system in water or other
liquids.
• Do not use the system outdoors.
Controls and indicators
C
B
A
TUNE
BOOST
MEM
A
B
C
A
USB
50%
FUSS A B
F = 22.000 kHz
BOOSTt=5
1
2
3
4
5
67
10
8
19
20
21
9
11
12
13
27
26
25
24 23
22
34
33
29
30
32 31
16 15
14
17
18
28
Fig. 2
1 Power switch 18 USB connection with dust flap
2 MEM button 19 Foot pedal connection
3 BOOST button 20 Fuse
4 TUNE button 21 Mains plug connection
5 Left LED strip 22 Ultrasonic handpiece
6 Upper LED strip 23 Tool (flat)
7 Carrying handle 24 Protective cap
8 Handpiece rest 25 Protective pin
9 Display 26 Tool holder for flat tools
10 Channel button [A] 27 Tool holder for round tools
11 Channel button [B] 28 Indicator for the BOOST function
12 Button [C] 29 Power indication as bars
13 Right LED strip 30 Frequency display (kHz)
14 Rotary control knob 31 Indicator for handpiece inserted
15 Lower LED strip 32 Indicator for foot pedal inserted
16 Connection B 33 Power indicator in %
17 ConnectionA 34 Display of timer function
6

77
The function of the signal sounds
2 brief sounds
• After TUNE process: Device is ready to use
• Settings accepted e.g. after saving
1 long sound
• Device error or faulty operation
Troubleshooting or device restart required
Functions of the LED display strips
C
B
A
TUNE
BOOST
MEM
A
B
C
100%
AB
F = 22.000 kHz
BOOSTt=5
Fig. 3
LED strip Colour Type of display Meaning
Top Blue Pulsing Handpiece is connected
White Lights TUNE in progress
Blue-white Movement towards the
centre
Handpiece is switched on
Bottom Green Lights (2 LEDs, central) Optimum working point
Green Lights
(2 LEDs, not central)
Optimum working point has shifted
Yellow to red LED moves to left and right Tool cannot be aligned
Colourful LED moves to left and right The device is looking for the working
point
Right -- -- --
Left White Drop-down eect: Idling, timer is expiring
Top,, bottom Red Lights Device error or faulty operation
Red Lights and buttons flash
simultaneously
Serious device fault or dangerous oper-
ating error, restart required
All White (right,
left), Blue (top,
bottom)
Lights Important information in the display
Colourful Flashing and motion Device starts or animation is running
7
8

88
Function of the ventilation
A
USB
C
B
A
BOOST
MEM
B
C
Fig. 4
The ventilation serves to prevent overheating. Fresh air is supplied through the front slots.
Heated air is discharged from the top of the control unit. An integrated carbon filter retains the
moisture.
Always keep the unit's ventilation slots clear to prevent damage from overheating.
Calling up the menu and navigating
2x Press the rotary
control knob twice:
• Call up the main menu
= ESC = MENU =
-----------------------------------
- __________________
- __________________
- __________________
- __________________
- __________________
[C]=ESC
Fig. 5
Press the rotary control
knob once:
• Call up the selected
menu
• Confirm selection
• Activate a value to be
able to change it
Turn the rotary control knob
clockwise
• Selection bar will jump
one position down
• Activated value counts
up
Fig. 6
Turn the rotary control knob
anticlockwise
• Selection bar will jump
one position up
• Activated value counts
down
MEM
Press the MEM button
• Save the setting just
made
Fig. 7
C
Press the [C] button
• Escape / Back [ESC]
• Return to previous menu
C
2-3x
Press the [C] button several
times
• Return to standard
display
Fig. 8
9
10

99
Start up
Replace the fuse (if necessary)
The control unit is factory set to 230V and equipped with two 2A fuses. One of these two is
intended to be a spare. Two 4A fuses are also included.
Caution!
Only use the following fuses:
• Microfuse 5 x 20mm, T4L 250V for 115V
• Microfuse 5 x 20mm, T2L 250V for 230V
3.
4.
230
230
2A
2A 180° 6.
115
230
5.
7.
115
230
8.
9. 4A
4A
A
230
230
2.
1.
1.
230
A
115
10.
115
230 V
115 V
Fig. 9
Connecting a handpiece
Caution!
Always plug the cable into the control unit’s socket so that the double arrow on the connection
cable and the guide strip of the protective cap point towards the white arrow on the connection
socket. Do not damage the contacts while doing that!
C
B
A
MEM
C
B
Fig. 10
11

1010
Mounting/changing the tool holder and tool
Warning!
To avoid injuries caused by the tool vibrating unintentionally, only connect or change tools when
the control unit is switched o.
Warning!
To avoid injury from tools coming loose, always tighten the tools carefully and regularly check the
fit of the tool.
Caution!
To avoid damage to the components,
• thoroughly clean all parts before installing them and
• only use tools and adapters with a M6/FINE (M6 x 0.9) thread.
5.
6.
4.
3.
7.
8.
9.
1.
2.
10.
11.
Fig. 11
Connecting the mains cable
2.
1.
Fig. 12