Tong Sheng TSDZ2 User manual

装
配
手
册
TSDZ2 中置电机系统
TSDZ2 Central Motor Drive System
Installation Manual

中置电机装配流程
Motor Installation Process
1 电机安装
第一步：电机中轴套依箭头方向推入自行车五通管，长度为 68mm / 73mm 的五通管，则
中轴套露出长度为 11mm，如图 1.
Step 1. Push Motor BB axle inside BB tube(68mm/ 73mm) as per picture below, the exposed
axle length on the left side is 11mm as Pic 1
第二步：安装加强板。如图 2
Step 2. Install the Securing plate. Please refer to Pic2.
1、将加强板套在中轴五通上
1. Put securing plate onto BB axle.
2、两个铝垫圈放在加强板与中置电机之间
2. Put 2 washers between motor and securing plate.
3、用两个 M5×16 的内六角螺钉将加强板与中置电机锁紧
3. Tighten the securing plate and the motor with two M5×16 screws.
Push Motor BB axle
inside BB
tube(68mm/ 73mm) as
perarrow direction, the
exposed axle length
on left side is 11mm
as Pic1
Pic1
Pic2
11mm
1.Put securing plate
onto BB axle.
3、Tighten the
securing plate
and the motor
with two M5×
16 screws. 2. Put 2 washers
between motor
and securing
plate.
1

第三步：将 M33.5 螺母旋到中轴套上，用专用工具拧紧，锁紧力为 40N·m。如图 3
Step 3. Screw the M33.5 nut onto the BB axle, using an affiliated wrench by 40N·m torque.
Please refer to Pic3.
第四步：固定电机与车架。如图 4.
Step 4. Fix the main body of the Motor onto bike-Frame. Please refer to Pic4.
1、M8*40 的螺钉连接固定块和中置电机主体螺柱孔，预紧。
1. Install the fixing block onto the motor with M8*40 bolt, do not tighten.
2、用 M8*45 的圆头螺钉穿过固定板与固定块上的螺纹孔固定锁紧。
2. Using a M8 * 45 bolt and the hang-plate to tighten the fixing block and motor.
第五步：用 40N·m的力旋紧 M8*40 的螺钉（最终锁紧）。 如图 5
Step 5. Tighten the bolt with 40N.m torque force. Please refer to Pic5.
2
Screw the M33.5 nut onto
the BB axle, using an
affiliated wrench by 40N·m
torque.
Pic3
Pic4
Install the fixing
block onto the
motor with
M8*40 bolt, do
not tighten.
固 定 块
（Fixing block）
Using a M8 *
45 bolt and
the
hang-plate to
tighten the
fixing block
and motor.

第六步：安装曲柄。如图 6.
Step 6. Install arm-cranks.
用M8×14 内六角螺钉安装左右曲柄，锁紧扭力为 40N·m。
Using M8×14 bolts to install the arm-cranks. The locking torque is 40N.m.
2 仪表安装 Display Installation Process
第一步：安装仪表。如图 7.
Step 1. Install the VLCD5 display. Please refer to Pic7.
用 2 个 M4×14 内六角圆柱头螺钉及 2 个 M4 的方螺母将仪表固定在图示位置处
Install the LCD display onto the handlebar using 2pcs of M4×14 bolts and 2pcs of M4 nuts
支架规格：φ 32, 内有调节圈。
The bracket isφ 32 with adjust rings for different handlebar sizes.
Using M8×14 bolts to
install the arm-cranks.
The locking torque is
40N.m.
Pic6
Tighten the bolt with
40N.m torque force
Pic5
3

第二步、安装左手操作开关。如图 8.
Step 2. Install left hand remote control buttons. Please refer to Pic8.
用2个M2.5×10 内六角圆柱头螺钉将操作开关固定在图示位置处
Pic8
3 车速传感器安装 Detective sensor Installation
第一步：装传感器
用两根扎带将车速传感器支座固定在车架后平叉上；
Install the detective sensor onto the bike rear fork with two ribbons as shown below
4
Pic7

Pic9
第二步：装磁钢座 install magnet steal
将磁钢座安装在后轮辐条上，且磁钢面朝向传感器；install the magnet steal onto the rear fork,
facing the detective sensor
第三步：调节磁钢面与传感器的距离 Adjust the distance between sensor and magnet steal
转动传感器使其与磁钢面的距离不大于 5mm，然后上紧 M4 螺钉。
The distance between the sensor and the magnet steal should below 5mm. Tighten the M4 bolt.
4 系统连接 System connection
第一步：将操作器与仪表的插件插好；Step one: connect the display and operation button.
5
磁钢座 magnetic steel base
磁钢面 magnet surface
传感器 sensor
传感器支座 sensor base
M4 螺钉 M4 bolt
扎带 ribbon

第二步：将断电刹把插到仪表的底座上，本系统可以不用断电刹把；Step two: insert the
brake-levers plugs into the display. The brake-levers are optional.
第三步：将仪表与中置电机的插件插好；Step three: connect the main motor and the display
第四步：将车速传感器与中置电机的插件插好；Step four: connect the main motor and the
detective sensor
6

第五步：将中置电机的两根电源连接到电池上。Step five: connect the motor and the battery
7

8
接线图
System connection

9
电机安装尺寸
Motor Size

10
零部件清单
Parts List
1、中置电机 center motor * 1
2、VLCD5 液晶仪表 display * 1
3、VLCD5 液晶仪表支架 display bracket（φ 32） * 1
4、左手操作开关 left hand operator * 1
5、刹把 brake-lever * 1 pair (optional)
6、车速传感器 detective sensor * 1 set
7、加强板 securing plate * 1
8、M33.5mm 螺母 bolt * 1
9、固定板 hanging plate * 1
10、固定块 securing block * 1
11、M8 X 45 圆头螺钉 roundhead bolt * 1
12、M5X 16 内六角螺钉 Hexagon socket head bolt * 2
13、Φ 5X5 铝垫片 Aluminum washer * 2
14、专用安装工具 wrench * 1
15、曲柄 170MM crank-arm * 1 set
16、VLCD 仪表操作说明书 Display manual (Chinese&English)
17、TSDZ2 中置电机系统装配手册 TSDZ2 installation manual
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