Yamaha EDL7000SE User manual

PRINTED IN JAPAN
2013 911 ×1!
(E, F, S, P, X, C, B, A)
EDL7000SE
EDL7000SDE
EDL11000SE
EDL11000SDE
9CN-28199-U1
Read this manual carefully before operating this machine.
Il convient de lire attentivement ce manuel avant la première utilisation de la machine.
Lea este manual atentamente antes de utilizar este equipo.
Leia este manual cuidadosamente antes de conduzir a máquina.
Прочтите данное руководство внимательно и полностью до эксплуатации этого оборудования.
Baca buku petunjuk ini secara teliti sebelum mengoperasikan mesin.
OWNER’S MANUAL
MANUEL D’UTILISATION
MANUAL DEL PROPIETARIO
MANUAL DO PROPRIETÁRIO
РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ
BUKU PETUNJUK PENGGUNAAN
ENGLISHFRANÇAISESPAÑOL
PORTUGUÊS
РУССКИЙ
中 国 语
BAHASA INDONESIA
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ENGLISH
EDL7000SE
EDL7000SDE
EDL11000SE
EDL11000SDE
9CN-28199-U1-E0
OWNER’S MANUAL
Read this manual carefully before operating this machine.
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ENGLISH
Read this manual carefully before operating this machine. This manual
should stay with this machine if it is sold.
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ENGLISH
INTRODUCTION
Congratulations on your purchase of your new Yamaha.
This manual will provide you with a good basic understanding of the operation and mainte-
nance of this machine.
If you have any questions regarding the operation or maintenance of your machine, please
consult a Yamaha dealer.
EDL7000SE
EDL7000SDE
EDL11000SE
EDL11000SDE
OWNER’S MANUAL
© 2013 byYamaha Motor Powered
Products Co.,Ltd.
1st Edition, November 2013
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Powered
Products Co.,Ltd.
is expressly prohibited.
Printed in Japan.
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ENGLISH
Particularly important information is distin-
guished in this manual by the following
notations.
This is the safety alert symbol. It is
used to alert you to potential personal
injury hazards. Obey all safety messag-
es that follow this symbol to avoid pos-
sible injury or death.
WARNING
A WARNING indicates a hazardous situ-
ation which, if not avoided, could result
in death or serious injury.
NOTICE
A NOTICE indicates special precau-
tions that must be taken to avoid dam-
age to the machine or other property.
TIP
A TIP provides key information to make
procedures easier or clearer.
WARNING
PLEASE READ AND UNDERSTAND
THIS MANUAL COMPLETELY BEFORE
OPERATING THE MACHINE.
TIP
9Yamaha continually seeks advance-
ments in product design and quality.
Therefore, while this manual contains
the most current product information
available at the time of printing, there
may be minor discrepancies between
your engine and this manual. If there
is any question concerning this manu-
al, please consult a Yamaha dealer.
9This manual should be considered a
permanent part of this engine and
should remain with this engine when
resold.
* Product and specifications are subject to
change without notice.
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ENGLISH
CONTENTS
SAFETY PRECAUTIONS.................................................................................... 1
SERVICING OF GENERATOR .............................................................................. 13
SPECIFICATION..................................................................................................... 14
NOMENCLATURE.................................................................................................. 16
GROUND FAULT CIRCUIT INTERRUPTER (GFCI) RECEPTACLE..................... 19
PREPARATION TO SUPPLY THE ELECTRIC POWER........................................ 21
CONNECTING THE LOAD..................................................................................... 23
PRE-OPERATION CHECK..................................................................................... 25
OPERATING THE GENERATOR........................................................................... 28
SERVICE INTERVALS ........................................................................................... 32
PERIODIC SERVICE.............................................................................................. 34
TRANSPORTING / STORAGE .............................................................................. 46
TROUBLESHOOTING ........................................................................................... 47
AUTOMATIC START/STOP UNIT (A S/S UNIT).................................................... 49
WIRING DIAGRAM................................................................................................. 50
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1
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SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
8To operate the machine safely, be sure to follow the instructions below.
DANGER
To avoid personal injury:
8Hazard of being caught up in the machine: Do
not touch any rotating parts.
8Do not use or charge the battery if its fluid
level stands below the LOWER mark.
Otherwise, the component parts may
deteriorate earlier than expected, which may
shorten the service life or cause an explosion.
Immediately, add distilled water until the
fluid level is between the UPPER and LOWER
levels. (for only refillable battery)
WARNING
To avoid personal injury:
8Exhaust gas poisoning hazard: Do not use
the machine in any poorly-ventilated place
such as indoors and tunnels.
8Exhaust gas poisoning and fire hazard:
Do not direct the exhaust to people and
buildings.
8Electric shock hazard: Do not touch the
machine with wet hands.
8Electric shock hazard: Do not touch the
terminals and sockets while the machine is
running.
8Electric shock and injury hazard: Do not
check and service the machine while it is
running.
8Electric shock and injury hazard: Do not
tamper with the machine.
8Fire hazard: Flames prohibited. Keep the
machine more than 1 m (3 feet) away from
flammable materials.
8Electric shock hazard: Do not use the
machine in the rain.
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SAFETY PRECAUTIONS
WARNING
To avoid personal injury:
8Electric shock and fire hazard: Do not
connect the machine to any indoor
(commercial) power outlet.
8Electric shock and injury hazard: Do not
allow children to run the machine.
8Electric shock and injury hazard: Turn off the
circuit breaker before starting the machine.
8Injury hazard: Do not touch the muffler.
8Injury hazard: Do not run the machine tilted.
8Injury hazard: Do not move the machine
while it is running.
8Fire hazard: Stop the engine before adding
fuel.
8Fire hazard: Do not enclose the machine, nor
cover it with a box or the like.
8Fire hazard: Pay attention to the type and
amount of fuel.
8Do not get the warning label dirty or peeled
off.
8Be sure to hand over the operation manual to
any other operator.
8Electric shock hazard: Ground the machine
using the ground terminal on the control
panel.
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SAFETY PRECAUTIONS
WARNING
To avoid personal injury:
8Anti-freeze contains poison. Wear rubber
gloves to avoid personal injury. In case of
contact with skin, wash it off immediately.
8DO NOT mix different types of Anti-freeze.
The mixture can produce chemical reaction
causing harmful substances. Use approved
Anti-freeze.
8Be mindful of the environment and the
ecology. Before draining any fluids, find
out the correct way of disposing of them.
Observe the relevant environmental
protection regulations when disposing of
oil, fuel, coolant, brake fluid, filters and
batteries.
8When draining fluids from the engine, place
some container underneath the engine body.
8DO NOT pour waste onto the grounds, down
a drain, or into any water source.
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SAFETY PRECAUTIONS
WARNING
To avoid personal injury:
8When checking engine or servicing, place the
engine on a wide and level ground. DO NOT
work on anything that is supported ONLY
by lift jacks or a hoist. Always use blocks or
correct stands to support the engine before
servicing.
8Detach the battery from the engine before
conducting service. Put a “DO NOT
OPERATE!” tag in the starter switch (key) to
avoid accidental starting.
8To avoid sparks from an accidental short
circuit always disconnect the battery’s
ground cable (-) first and connect it last.
8Be sure to stop the engine and remove the
key when conducting daily and periodic
maintenance, servicing and cleaning.
8Check or conduct maintenance after the
engine, coolant, muffler, or muffler cover
have been cooled off completely.
8Always use the appropriate tools and jig-
fixture in good condition when performing
any service work. Make sure you understand
how to use them before service.
8Use ONLY correct engine barring techniques
for manually rotating the engine. DO NOT
attempt to rotate the engine by pulling or
prying on the cooling fan and V-belt. This
practice can cause serious personal injury
or premature machine damage to the cooling
fan.
8Replace fuel pipes and lubricant pipes with
their hose clamps every 2 years or earlier
whether they are damaged or not. They are
made of rubber and are aged gradually.
8When servicing is performed together by
two or more persons, take care to perform all
work safely.
8Keep first aid kit and fire extinguisher handy
at all times.
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SAFETY PRECAUTIONS
DANGER AND WARNING LABELS (Except for Canada)
Pay special attention to all labels on the generator.
Refer to following representations for labels used on the EDL Series Generator. Labels are
available individually from a Yamaha dealer.
(1) Part No. 18901-50902
(3) Part No. G3102-88471 (EDL7000)
(4) Part No. 5450 806 1000
1. DO NOT SWING WHILE LIFTING.
2
. NEVER USE THE HOOK WHEN THE
BONNET IS REMOVED OR WHEN ANY
BOLTS ARE LOOSE.
T
O AVOID PERSONAL INJURY :
WARNING
(6) Part No. 5450 798 4000
WARNING
H
OT EXHAUST
(2) Part No. G3102-88411
(3) Part No. G3112-88471 (EDL11000)
(5) Part No. 5450 929 1000
WARNING
HOT SURFACES
DO NOT TOUCH
(7) Part No. 5450 804 1000
DO NOT REMOVE RADIATOR CA
P
WHILE
COO
LANT I
S
H
O
T
.
WHEN COOL, ROTATE CAP SLOWLY
TO THE FIRST STOP TO ALLOW
EXCESS PRESSURE TO ESCAPE
.
THEN REMOVE CAP COMPLETELY
.
T
O AVOID PERSONAL INJURY :
WARNING
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SAFETY PRECAUTIONS
(8) Part No. G3907-88231
(11) Part No. G3907-88331
(13) Part No. G3907-88311 (AUS)
(9) Part No. 5450 801 1000
T
O AVOID SERIOUS INJURY
O
R DEATH:
(
1
)
TURN OFF GENERATOR
C
IR
CU
IT BREAKER.
(
2
)
TURN OFF ALL SWITCHES
ON ELECTRICAL LOAD.
(
3
)
MAKE CERTAIN LOAD
CONNECTIONS AND POWER
CABLES ARE IN GOOD
CONDITION
.
T
O AVOID PERSONAL INJURY
O
R E
Q
UIPMENT DAMAGE
B
EFORE STARTING ENGINE :
DO NOT OPERATE OR IDLE
IN NONVENTILATED AREAS,
CARBON MONOXIDE GAS IS
COLORLESS, ODORLESS
AND DEADLY.
DO NOT OPERATE IN WET
OR DAMP CONDITIONS.
WARNING
DANGER
(10) Part No. 5450 968 1000
TO AVOID PERSONAL INJURY
REAR COVER
T
ERMINAL BLOCK
2
2
1
1
WARNING
WORK MUST BE CONDUCTED BY CERTIFIED PEOPLE.
FIRST, STOP THE ENGINE AND REMOVE STARTER KEY.
REMOVE THE NEGATIVE TERMINAL OF BATTERY AND CONDUCT THE WORK
TO AVOID AUTOMATIC STARTING BY THE SYSTEM.
A
DVICE OF INSPECTION AND CLEANING - TO PREVENT A TR ACKING FAILURE.
I
N DUSTY CONDITIONS, FOREIGN MATTER CAN ACCUMULATE ACROSS
THE TERMINAL BLOCK (2) OF THE GENERATOR.
H
EN, WHEN IT GETS WET, ELECTRIC ARCING CAN OCCUR BETWEEN
A
IN TERMINALS AND IT CAUSES A SHORT CIRCUIT OF MAIN TERMINALS.
TO PREVENT THE FAILURE, REMOVE THE REAR COVER (1), AND CHECK
FOR THE DUST AND MOISTURE ON THE TERMINAL BLOCK REGULARLY.
(CLEAN WITH APPROVED CLEANING AGENT OR MOISTURE DISPLACER.)
IN CASE ANY DISCOLORATION AND DEFORMATION OF THE TERMINAL
BLOCK, REPLACE WITH NEW TERMINAL BLOCK.
(12) Part No. 6C040-55591
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7
ENGLISH
SAFETY PRECAUTIONS
(14) Part No. G3102-88371
(16) Part No. 18901-50632
(18) Part No. 18901-51352
(15) Part No. 5450 802 1000
M
AY RESULT IF FINGERS OR
CLOTHING ARE CAUGHT IN
ROTATING PARTS.
DO NOT OPERATE THE MACHINE
W
ITH THE SIDE COVERS OR
A
CCESS DOORS REMOVED OR OPEN.
T
O AVOID PERSONAL INJURY :
WARNING
(17) Part No. 18961-51351
(19) Part No. G3101-88312 (STD)
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8
ENGLISH
12 3 4 5
67
89
q
w
0
o
Terminal connection type
e r t y
u
i
Receptacle connection type
SAFETY PRECAUTIONS
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9
ENGLISH
DANGER AND WARNING LABELS (For Canada)
Pay special attention to all labels on the generator.
Refer to following representations for labels used on the EDL Series Generator. Labels are
available individually from a Yamaha dealer.
(1) Part No. 5450 944 1000
(3) Part No. G3106-50902
(5) Part No. G3106-88471 (EDL7000)
(6) Part No. 5450 948 1000 (7) Part No. 5450 798 5000
(5) Part No. G3116-88471 (EDL11000)
(2) Part No. G3106-88382
(4) Part No. G3106-88411
SAFETY PRECAUTIONS
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ENGLISH
(8) Part No. G3106-88321
(10) Part No. G3106-88231
(11) Part No. 5450 969 1000
2
2
1
1
A
(12) Part No. 1H773-88911 (EDL7000) (12) Part No. 1H774-88911 (EDL11000)
(9) Part No. 5450 946 1000
SAFETY PRECAUTIONS
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(13) Part No. G3106-88331
(15) Part No. G3106-88311
(14) Part No. 5451-089 1000
(16) Part No. 5450 939 1000
(17) Part No. 18974-50631
(18) Part No. 18974-51351 (19) Part No. 18974-51341
SAFETY PRECAUTIONS
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SAFETY PRECAUTIONS
(20) Part No. 18422-88995
1
2
34 5 67
8
9
0
qw
e
r
t
y u
iop
CARE OF DANGER AND WARNING LABELS
1. Keep danger and warning labels clean and free from obstructing material.
2. Clean danger and warning labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger and warning labels with new labels from a Yamaha
dealer.
4. If a component with danger and warning label(s) affixed is replaced with new part, make sure
new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new danger and warning labels by applying on a clean dry surface and pressing any
bubbles to outside edge.
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13
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SERVICING OF GENERATOR
SERVICING OF GENERATOR
Your dealer is interested in your new generator and
has the desire to help you get the most value from it.
After reading this manual thoroughly, you will find that
you can do some of the regular maintenance yourself.
However, when in need of parts or major service, be
sure to see a Yamaha dealer.
For service, contact the Yamaha dealership from
which you purchased your generator or a Yamaha
dealer.
When in need of parts, be prepared to give your dealer
the generator and engine serial numbers.
Locate the serial numbers now and record them in the
space provided below.
model Serial No.
Generator
Engine
Date of
Purchase
Name of Dealer
(To be filled in by purchaser)
(1) Generator serial number
(2) Generator model
(3) Engine serial number
1
2
1
12
2
1
2
For Canada
For Canada
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