Toolex 593073 User manual
593073
20M AUTO REWIND
AIR HOSE REEL
READ THROUGH AND CAREFULLY UNDERSTAND
THESE INSTRUCTIONS BEFORE USING THIS TOOL
INSTRUCTION MANUAL
Page 2
593073 AUTOMATIC HOSE REEL
INSTRUCTION MANUAL
FEATURES
This Toolex Industrial Hose Reel is made of high-quality materials. It is driven and released by a coiled
spring, which can rewind the hose automatically.
Developed and designed for multi-purpose use, this reel has the following features:
• Automatic locking - the hose will automatically lock every 1 metre (approx.) of extended hose.
• Self layering system - smooth coiling system.
• Reinforced PVC braided hose with 2 metre leader hose pre-fitted.
• Industrial strength high impact plastic case provides secure storage.
• Swivel mounting bracket for versatility and 180º rotation.
• Carry handle enables easy moving between selected mountings.
• Ideal for industrial and automotive sites, mobile and home workshops, plumbing and carpentry.
• Suitable for compressed air applications only.
This reel is fitted with a high quality kink resistant PVC braided hose 20m length.
This reel is complete with 2m leader hose, mounting bracket, metal tube and 4 x M8 expansion
bolts. The industrial-strength metal tube connects the reel to the mounting bracket.
This reel can be fixed on a wall or ceiling using the mounting bracket.
INSTALLATION
This Toolex Industrial Hose Reel can be mounted
in a horizontal or vertical position.
1. Choose a location that is near to the air source.
2. For large areas, place the hose reel at the centre
of the work area.
3. When mounting the hose reel vertically, ensure there is
adequate clearance under the reel to prevent injury
or damage.
4. Install the mounting bracket onto a flat surface.
Note: It is recommended to install the mounting bracket
0.8m (minimum) above the floor level.
a) Drill 4 x M8 holes to match the holes located in the
mounting bracket.
b) Push the 4 x M8 expansion bolts (supplied) into the holes
and secure the mounting bracket using the washers
and nuts.
5. Connect the hose reel to the mounting bracket
with the metal tube.
6. Connect the inlet leader hose to the air source.
Apply thread sealing tape to all air line and air fittings.
Operating
Instructions
FEATURES
This JFlex Hose Reel is made of
high-quality materials. It is driven and
released by a coiled spring, which can
rewind the hose automatically.
Developed and designed for multi-purpose
use, this reel has the following features:
•Automatic locking-thehosewill
automaticallylockevery1metre(approx.)
ofextendedhose.
•Self layering system-smoothcoilingsystem.
•Reinforced PVC braided hosewith2metre
leaderhosepre-tted.
•Industrial strengthhighimpactplasticcase
providessecurestorage.
•Swivel mounting bracketforversatilityand
180ºrotation.
•Carry handleenableseasymovingbetween
selectedmountings.
•Ideal for industrial and automotive sites,
mobileandhomeworkshops,plumbing
andcarpentry.
•Suitable for compressed airapplicationsonly.
Thisreelisttedwithahighqualitykink
resistantPVCbraidedhose20mlength.
Thisreeliscompletewith2mleaderhose,
mountingbracket,metaltubeand4xM8
expansionbolts.Theindustrial-strengthmetal
tubeconnectsthereeltothemountingbracket.
Thisreelcanbexedonawallorceilingusing
themountingbracket.
INSTALLATION
This JFlex Hose Reel can be mounted in a
horizontal or vertical position.
1.Choosealocationthatisneartothe
airsource.
2.Forlargeareas,placethehosereelatthe
centreoftheworkarea.
3.Whenmountingthehosereelvertically,
ensurethereisadequateclearanceunderthe
reeltopreventinjuryordamage.
4.Installthemountingbracketontoaatsurface.
Note:Itisrecommendedtoinstallthe
mountingbracket0.8m(minimum)abovethe
oorlevel.
20M
RETRACTABLE
AIR HOSE REEL
0.8metre
Ground
Wall
58.1067-HoseReel_manual.indd1 6/03/121:26PM
a) Drill4xM8holesto
matchtheholeslocated
inthemountingbracket.
b) Pushthe4xM8
expansionbolts
(supplied)intotheholes
andsecurethemounting
bracketusingthe
washersandnuts.
5.Connectthehosereel
tothemountingbracket
withthemetaltube.
6.Connecttheinletleader
hosetotheairsource.
Applythreadsealing
tapetoallairlineand
airttings.
OPERATION
1. Slowlypulloutthehosetotherequired
length.A‘clicking’noisewillbeheardevery
revolutionoftheinnerdrum.Tolockthereel,
allowthehosetoretractslowlyafterhearing
thesecondorthird‘click’.
2. Toreleasethehose,pulloutthehoseuntil
the‘clicking’noisestops,andthenallowthe
hosetoslowlyretract.
WARNING
Toavoidinjuryanddamage,alwaysholdthe
hosewhileitisretracting.
MAINTENANCE
•Alwayskeepthehoseclean.Ifthehose
becomesdirty,cleanitwithadampcloth
whileretracting.
•Mountthehosereelinashelteredareato
assistandprotecttheperformanceofthe
hoseandreel.
•DO NOTallowthehosetocontactany
corrosivechemicalsoruids.
•Alwaysretractthehosewhennotinuse.
•ThisJFlexHoseReelcontainsa
pre-tensionedspringinsidethedrumassembly.
•DO NOTattempttoopenthedrumassembly.
•Ifthehosejams,pullthehosefullyoutand
retry.Repeatprocedureifrequired.
•Alwaysguidehosebackintothereeland
ensurethehoseiscleanandnottwisted.
JFLEX
Distributed by Primus Australia Pty Ltd.
Bundoora VIC 3083
SPECIFICATIONS
Part No. Hose
Length
Hose
Material Working Pressure Hose
I.D.
Hose
O.D.
Leader Hose
Length Size of Inlet
58.1067 20m PVC Max.250p.s.i.(17Mpa) 9.5mm 16mm 2m 1/4”BSP
58.1067-HoseReel_manual.indd2 6/03/121:26PM
a) Drill4xM8holesto
matchtheholeslocated
inthemountingbracket.
b) Pushthe4xM8
expansionbolts
(supplied)intotheholes
andsecurethemounting
bracketusingthe
washersandnuts.
5.Connectthehosereel
tothemountingbracket
withthemetaltube.
6.Connecttheinletleader
hosetotheairsource.
Applythreadsealing
tapetoallairlineand
airttings.
OPERATION
1. Slowlypulloutthehosetotherequired
length.A‘clicking’noisewillbeheardevery
revolutionoftheinnerdrum.Tolockthereel,
allowthehosetoretractslowlyafterhearing
thesecondorthird‘click’.
2. Toreleasethehose,pulloutthehoseuntil
the‘clicking’noisestops,andthenallowthe
hosetoslowlyretract.
WARNING
Toavoidinjuryanddamage,alwaysholdthe
hosewhileitisretracting.
MAINTENANCE
•Alwayskeepthehoseclean.Ifthehose
becomesdirty,cleanitwithadampcloth
whileretracting.
•Mountthehosereelinashelteredareato
assistandprotecttheperformanceofthe
hoseandreel.
•DO NOTallowthehosetocontactany
corrosivechemicalsoruids.
•Alwaysretractthehosewhennotinuse.
•ThisJFlexHoseReelcontainsa
pre-tensionedspringinsidethedrumassembly.
•DO NOTattempttoopenthedrumassembly.
•Ifthehosejams,pullthehosefullyoutand
retry.Repeatprocedureifrequired.
•Alwaysguidehosebackintothereeland
ensurethehoseiscleanandnottwisted.
JFLEX
Distributed by Primus Australia Pty Ltd.
Bundoora VIC 3083
SPECIFICATIONS
Part No. Hose
Length
Hose
Material Working Pressure Hose
I.D.
Hose
O.D.
Leader Hose
Length Size of Inlet
58.1067 20m PVC Max.250p.s.i.(17Mpa) 9.5mm 16mm 2m 1/4”BSP
58.1067-HoseReel_manual.indd2 6/03/121:26PM
a) Drill4xM8holesto
matchtheholeslocated
inthemountingbracket.
b) Pushthe4xM8
expansionbolts
(supplied)intotheholes
andsecurethemounting
bracketusingthe
washersandnuts.
5.Connectthehosereel
tothemountingbracket
withthemetaltube.
6.Connecttheinletleader
hosetotheairsource.
Applythreadsealing
tapetoallairlineand
airttings.
OPERATION
1. Slowlypulloutthehosetotherequired
length.A‘clicking’noisewillbeheardevery
revolutionoftheinnerdrum.Tolockthereel,
allowthehosetoretractslowlyafterhearing
thesecondorthird‘click’.
2. Toreleasethehose,pulloutthehoseuntil
the‘clicking’noisestops,andthenallowthe
hosetoslowlyretract.
WARNING
Toavoidinjuryanddamage,alwaysholdthe
hosewhileitisretracting.
MAINTENANCE
•Alwayskeepthehoseclean.Ifthehose
becomesdirty,cleanitwithadampcloth
whileretracting.
•Mountthehosereelinashelteredareato
assistandprotecttheperformanceofthe
hoseandreel.
•DO NOTallowthehosetocontactany
corrosivechemicalsoruids.
•Alwaysretractthehosewhennotinuse.
•ThisJFlexHoseReelcontainsa
pre-tensionedspringinsidethedrumassembly.
•DO NOTattempttoopenthedrumassembly.
•Ifthehosejams,pullthehosefullyoutand
retry.Repeatprocedureifrequired.
•Alwaysguidehosebackintothereeland
ensurethehoseiscleanandnottwisted.
JFLEX
Distributed by Primus Australia Pty Ltd.
Bundoora VIC 3083
SPECIFICATIONS
Part No. Hose
Length
Hose
Material Working Pressure Hose
I.D.
Hose
O.D.
Leader Hose
Length Size of Inlet
58.1067 20m PVC Max.250p.s.i.(17Mpa) 9.5mm 16mm 2m 1/4”BSP
58.1067-HoseReel_manual.indd2 6/03/121:26PM
Page 3
OPERATION
1. Slowly pull out the hose to the required length.
A ‘clicking’ noise will be heard every revolution of the inner drum.
To lock the reel, allow the hose to retract slowly after hearing the second or third ‘click’.
2. To release the hose, pull out the hose until the ‘clicking’ noise stops,
and then allow the hose to slowly retract.
WARNING
To avoid injury and damage, always hold the hose while it is retracting.
MAINTENANCE
• Always keep the hose clean. If the hose becomes dirty, clean it with a damp cloth while retracting.
• Mount the hose reel in a sheltered area to assist and protect the performance of the hose and reel.
• DO NOT allow the hose to contact any corrosive chemicals or fluids.
• Always retract the hose when not in use.
• This JFlex Hose Reel contains a pre-tensioned spring inside the drum assembly.
• DO NOT attempt to open the drum assembly.
• If the hose jams, pull the hose fully out and retry. Repeat procedure if required.
• Always guide hose back into the reel and ensure the hose is clean and not twisted.
SPECIFICATIONS
Part
No.
Hose
Length
Hose
Material Working Pressure Hose
I.D.
Hose
O.D.
Leader
Hose
Length
Size
of Inlet
593073 20m PVC Max. 250P.S.I. (17Mpa) 9.5mm 16mm 2m 1/4” BSP
Page 4
传动齿盘
名称
材料
阶段标记
标准化
标记 处数 签名
更改文件号
年月日
数量
序
号
代 号 名 称
数
量
材 料 热处理
张
次
备注
5
6
7
8
10
11
12
13
14
外壳
15
棘爪
棘爪卡柱
水管轮盖
封盖
卷管轮
卷簧
固定架
卷簧轴
棘轮
左右盖
2
2
1
1
1
1
2
1
1
1套
1
1
1
2
1
PP
PP
62Si
PA
A3
PA
PP
PA
POM
PA
POM
2M
水管紧定螺帽
PP
ABS
PVC管
工艺
审核
校对
设计
审定
描图
会签
分区
共 张 第 张
单件
重量
比例
零件
代号
排管器总成
16
17
18
19
20
21
22
23
24
25
26
铝管
提手
窗口
止位球
封闭窗口
导向体
卷簧固定端盖
1
1
2
1
1
1
1
1
1
1
1
铝
PRE
PP
PP
PP
pp
PA
PA
POM
PA
20M
PVC管
27
28
30
31
2
1
PA
POM
进水连接件
螺杆固定块
9
2
3
4
1
2
MnA
拉簧
同步齿带
转动小轮
1
1
2
碳素弹簧钢
聚胺脂
PA
29
15
28
2
4
7
14
912
13
11
8
6
26
3
527
10
2
24
27
25
7
14
30
31
29
122
18
17
20
16
19
1
21
提手座
23
传动齿盘盖
32
上盖板
轮托塑件
下盖板
小齿轮
换向块
换向盖板
双向梯形螺杆
1
1
2
1
1
1
1
PP
PP
PP
POM
POM
ABS
POM
b
c
d
e
f
g
h
弹盖
1
POM
a
2
32
销钉 不锈钢
浙江众恒实业有限公司
ZA01-20B-01
ZA01-20B-02
ZA01-20B-03
ZA01-20B爆炸图
ZA01-20B-04
ZA01-20B-05
ZA01-20B-06
ZA01-20B-07
ZA01-20B-08
ZA01-20B-09
ZA01-20B-10
ZA01-20B-11
ZA01-20B-12
ZA01-20B-13
ZA01-20B-14
ZA01-20B-15
ZA01 -20 B-16
ZA01 -20 B-17
ZA01 -20 B-18
ZA01 -20 B-19
ZA01 -20 B-20
ZA01 -20 B-21
ZA01 -20 B-22
ZA01 -20 B-23
ZA01 -20 B-24
ZA01 -20 B-25
ZA01 -20 B-26
ZA01-20B-27
ZA01-20B-28
ZA01-20B-29
ZA01-20B-30
ZA01-20B-31
ZA01-20B-32
ZA01-20B-a
ZA0 1-2 0B-b
ZA0 1-2 0B-c
ZA0 1-2 0B-d
ZA0 1-2 0B-e
ZA0 1-2 0B-f
ZA0 1-2 0B-g
ZA0 1-2 0B-h
进气咀
进气管
出气管
593073 SPARE PARTS LIST
Part No. Part Name
1 outer casing
2 coil wheel
3 spring
4 mounting bracket
5 center shaft
6 ratchet
7 right-and-left cover
8 pallet
9 hose fixing nut
10 self-layering mechanism
11 pallet block post
12 hose turntable
13 hose inlet
14 cover
15 supply to hose
16 aluminum tube
17 handle
18 hamdle base
19 window
20 hose stop
21 deferent hose
22 closed window
23 spring fix cover
24 toothed drive plate
25 toothed drive plate
cover
26 guide body
27 screw consolidated
28 inlet connector
29 metal post
30 pulling spring
31 in-phase rack
32 rotating gear
PARTS BREAKDOWN
