Toolkraft MoterTools 829A S1 Use and care manual

SPRINGFIELD, MASS., U.S.A.
OPERATINGINSTRUCTIONSANDPARTSLIST
for
MODEL829A9"TILTINGARBORSAW
BEFOREATTEMPTINGTODOANYWORKWITHYOURSAW
READTHESEINSTRUCTIONSCAREFULLY
THISLISTWILLBEVALUABLETOYOUINORDERINGSERVICEPARTS
DONOTTHROWITAWAY
YOURTILTINGARBORSAWCANBETHEMOSTVERSATILETOOLINYOURWORKSHOP
WITHTHECOMPLETELINEOFTOOLKRAFTACCESSORIES
SHAPING& MOULDING
HEADSMC-5
XM-2156
WRENCH
DADOSETS DADOCUTS

Important:Theseinstructionswerewrittenfor
yourbenefit.Youmayneverbecompletelysatisfied
withtheoperationofyoursaw,unlessyouread
themthoroughly.
UNPACKINGANDINSTALLATION
YourToolkraftModel829TiltingArborCircularSawis
shippedcompletewithbuiltinmotor,readytooperateas
soonasyouhavefollowedthesimplestepsoutlinedinthis
manual.
1.Besuretoinspectallpackagingmaterialforpartsbefore
throwingitaway.
2.Thesawtablehasbeencoatedwitha protectivecoating
topreventrust.Thisshouldberemovedfromthetable
topandmiterslotstopreventstickingofyourworkpiece
ormiterbar.Usevarsolorkerosenetodissolvethecoating.
3.Yoursawshouldbemountedsecurelyona benchorstand
sothatthetableheightwillbeapproximately34"to38"
fromthefloor.EithertheToolkraftModelS1orS2Stand
maybeusedformountingthismachine.
Bothstandsaremadeofheavygagesteelandconformto
therigidspecificationssetbyToolkrafttoinsureyoua
lifetimeoftroublefreeservice.
SPECIFICATIONS
ModelS2Stand
Adjustableinheightfrom
24"to33¼".
Length— 21".
Width— 17¼".
With2 adjustablesteel
crossbars.
Color:MachineGray.
Shippingweight— 34lbs.
ModelS1Stand
Adjustableinheightfrom
24"to33¼".
Adjustableinlengthfrom
16½"to26⅛".
Width— 17¼"— with2
adjustablesteelcrossbars.
Color:MachineGray.
Shippingweight— 36lbs.
SeeaccessorypartslistunderStandsforprice.
POWERSUPPLYCONNECTIONS
ThemotorspecificationsofToolkraftModel829Motor-
1.Besuretheelectriccurrentinyourshopisofthesame
characteristicsasthatonthenameplateofyourmotor.
2.Measuretheapproximatedistancebetweenthepowerpanel
andtheoutletinyourshop.Checktoseethatthewiresize
ofthiscircuitislargeenoughtoconductsufficientcurrentto
yourmotor.Runningyourmachinewithlowerthan110
voltswillnotgiveyouthebenefitoffullpowerandcould
beinjurioustothemotor.
Thefollowingwiresizesarerecommendedfortroublefree
operation:
115VOLTLINESONLY
LengthofWireWireSizerequired(gage)
50ft.orless14
50to100ft.12
Ifitisnecessaryforyoutouseanextensioncordwith
yourmachine,makesureitisa 12gagecord.Thiswillpro-
videyouwithanadequatepowersupplyatthemachine.
3.Forcircuitprotectionusea 15ampereFustronorFustat
delayedactionfuse.Runningothermachinesorlightson
thissamecircuitcouldoverloadthecircuitandcauseyour
fusetoburnout.
STATICELECTRICITY
Attimesyoumightreceivea slightshockwhenyoutouch
yourmachine.Ifthishappensandyoufindthatallelectrical
connectionsattheswitchandmotorareintact,youcanbesure
thatitisonlya chargeofstaticelectricitybuiltupbyfriction
betweenmovingparts,suchasthepulley,beltandfriction
clutch.Thiscanbeeliminatedbygroundingyourmachine
toa waterorheatingpipe.
ASSEMBLYANDADJUSTMENTS
EveryToolkraftmachineisthoroughlytested,inspected
andalignedatthefactory.However,minoradjustmentsmight
benecessarybecauseroughhandlinginshipmentorunpacking
mayhavedisturbedthesettings.Checkyourmachinecare-
fullytobesureeverythingissquareandinline.
1.Mountthefenceguidebaronthefrontofthesawwith
theroundheadscrewsyoufindinthesmallbagtapedto
thisbar.Makesurethedistancefromthetopofthebar
tothetopofthetableisequalateachendoftable.
Loosenthescrewsandadjustifthisdistanceisnotequal
onbothsides.
2.Slidethefenceassemblyontotheguidebaruntilitisin
linewiththeoutsideedgeoftherighthandmiterbarslot
andlockitbypushingdownonthefencelocklever.Ifthe
fencedoesnotlockparalleltotheedgeofthisslot;lift
thefencelocklever,loosenthetwosocketheadcapscrews
(Index77onFig.1),squarethefencebyhand,tightenthe
screws,lockthefence,andrecheck.Ifthefencedoesnot
locktightly,youmayadjustitbyholdingthescrewinthe
rearofthefencewitha hexwrench,looseningthecheck
nutonecompleteturn,andtighteningthescrewoneturn
in,untilthechecknutlocks.Trythefencelockleveragain
andrepeatadjustmentifnecessary.
TOADJUSTMITERGAGE:
Checkthemitergagewitha squaretoseethatitindexes
exactlyat90°.Ifitdoesnot,youmaycorrectitbyloosening
themiterheadlockknob,turningthemiterheadbyhanduntil
itissquareandlockingitinpositionwiththemiterclampknob.
Nextloosenthe2 roundheadscrewsonthebottomofthe
guidebarabout½iturn,turnthepointerblockbyhanduntil
theballseatsitselfintothe90°indexinggrooveonthemiter
headcasting.Thenholditinplacebyhandwhileyoure-
tightenthe2 roundheadscrewsonthebottomofthebar.
Itwillthenindexcorrectlyeverytimeatany15°indexing
positiononthemiterhead.Loosenthepointerscrewandset
itinlinewiththe90°lineonthescale.
TOADJUSTBLADEPARALLELTOMITERSLOT:
Thesawblademustbeparalleltothefenceandmiter
slot.Tocheckthis,raisethebladeashighasitwillgo,mark
oneofthesawteethwitha crayonorpencil,turntheblade
untilthistoothislevelwiththetableatthefrontofthe
miterslot,andmeasurethedistancefromthistoothtotheedge
ofthelefthandmiterslotwitha steelscale.Nextturnthe
bladeuntilthesametoothislevelwiththetableattherear
ofthemiterslotandmeasurethedistancetothemiterslot.
Ifadjustmentisnecessaryloosenthe2 screwsholdingeach
trunnionguide(frontandrear)about½ turnandtapthe
trunnionguidestotheleftorrightwitha plastichammeruntil
thebladeisinlinewiththemiterslot.Besuretorecheckthe
alignmentafteryouhavetightenedthetrunnionguidescrews.
TOCHANGETHETIMINGBELT:SeeFigure1,Page4.
Removethe2 hexnuts(Index87)and2 washers(Index40),
thenslidethemotoroutandremovetheoldbelt.Puta new
beltoverthedrivenpulley(Index45),slipthemotorshaft
intothebeltandmountthemotorontheelevatingarm.Re-
placethewashersandnutsandpressthemotortowardthe
frontofthesawtomaintainbelttensionwhileyoutighten
thenutssecurely.CAUTION:Toomuchtensionwilldecrease
thebeltandbearinglife.Afterthenewbeltisinstalled
checkthedeflectionbypressingonthebeltinthecenter
betweenthedriveanddrivenpulleyswithyourfinger.There
shouldbeabout⅛"deflection.Repeattheadjustmentuntil
yougetthecorrecttension.
TOADJUSTCLUTCHASSEMBLY:Inordertoprotectthelife
ofthebeltandthemotorallToolkraft"MoterTool"tilting
arborsawsareequippedwitha speciallydesignedslipclutch.
Foryourconvenience,theclutchissetatthefactorytothe
propertorqueforcutting.Throughweartheclutchmaybe-
comelooseandsliptooeasily.Ifthishappens,followthe
adjustingstepsoutlinedbelow.(RefertoFigure1).
1.Raisethesawbladeapproximately1"abovethetableand
thenremovethetrapplate.Checkthenutwhichholds
thebladetoseethatitissecurelytightened.
—Page2—

2.Toadjusttheclutchitwillbenecessarytopreventtheblade
andarborfromturning.Thiscanbestbeaccomplishedby
placinga woodenwedgeacrosstheopeningofthetrap
slotandintooneofthelargegulletsinfrontoftheblade.
Nowusea pairofplierstoreachthroughtheopeningin
therearofthesawbaseandstraightenouttheendsofthe
cotterpinwhichholdsthecastellatednutinplace.Remove
thecotterpin(Index65)andusea wrenchtoturnthe
castlenut(Index62)clockwise1/12turn.Theninsertthe
cotterpinthroughtheholewhichislocated90°fromthe
onewhichthecotterpinwasfirstin.Iftheclutchstillslips
tooreadilyrepeattheaboveuntiltheclutchslipsonly
whenoverloaded.
3.Iftheclutchbecomescloggedwithsawdustanddoesnot
slipwhenthemotorisoverloaded,removethemotor,
takeoutthecotterpin,turnthecastellatednutoffthe
shaft,andthenpulltheentireclutchassemblyoffthe
arbor.Becarefulnottolosethedrivingkey(Index71).
Nowcleantheclutchpartsthoroughlyinkerosene.Place
thetwobronzewashersina panofNo.20SAEOiland
letthemsoakovernightifpossiblesothattheoilwill
penetratethemcompletely.
TOREASSEMBLECLUTCH:Firstchecktheretainingring
(Index63)toseethatitisproperlyseatedinthegroove
aroundthearbor.Replacethedrivingkey.Nowplaceone
steelwasheroneachsideofthepulleywiththeslotsover
thebossesinthepulley,andthenslipa bronzewasher(In-
dex24)intoeachsideofthepulleybore.Makesurethe
keywaysofthewasherslineupandslidetheentireassembly
ontothearborsothattheflangeofthepulleyistowardthe
outsideofarbor.Thespringwasher(Index46)issaucer
shaped.Placeitontheshaftsothatthetopofthesaucer
(outsidediameter)isagainstthebronzewasherandtighten
thecastlenutbyhand.CAUTION:Donotusea wrench
forthisinitialsetting.Usea pencilorcrayontoputa mark
ononeofthesixpointsonthecastlenutandthenputa
markonthebronzewasherdirectlyinlinewiththemarkon
thecastlenut.Nowusea wrenchtoturnthecastlenut½
turn(180°)ina clockwisedirection.Insertthecotterpin
throughoneoftheholesinthearborandbendtheendsof
itaroundtheoutsideoftheslotsinthecastlenut.Theclutch
shouldnowbesetatthepropertension.
Trythemachineandtightenthecastlenut1/12ofa turnat
atimeifthebladestillslipstooeasily.Dirtwillsometimes
buildupbetweenthewashersiftheyare beginningtowear
andcausethemtogallorpitunevenly.Whencleaningor
adjustingyourclutch,alwaysexaminethemovingpartsofthe
clutchassemblytoseeifreplacementsarerequired.Seethe
partslistforreplacementnumbersandprices.
TOCHANGEBLADES:
Removetheinsertplate,arbornutandouterwasher.
Beforereplacingthebladealwayscheckthefaceoftheinner
washer.Removeanydirtorsawdustdepositsfromthisface
sothatyourbladewillseatsquare.Alwaysrotatetheblade
severaltimesbyhandtomakesureitclearseverythingbefore
turningthepoweron.
TOADJUSTTILTSCREWSTOPS:
Tofacilitateyourcuttingsetups,stopcollarshavebeen
placedonthetiltingscrewsothatitwillstopwhentheblade
isatthe90°and45°positions.Ifyourtilthandwheelcontrol
doesnotstopwhenitisatthe45°and90°position,youshould
adjustthetiltingscrewstopcollars(IndexNo.110onFig1,
Page4).Todothis,placea squareagainstthetableandthe
blade,turntheelevatinghandleuntilthebladeisexactly90°
tothetableandtightenthetiltlockhandle(IndexNo.152on
Fig.1,Page4).Loosenthesetscrewontheouterstopcollar,
turnthiscollarinagainstthetiltlockstudandtightentheset
screw.Nowcheckthetiltpointerandsetitat0°ifitisnot
nowonthe0°line.Checkthe45°settingandadjustthe
innerstopcollarifnecessary.
TOADJUSTTENSIONOFELEVATINGSCREWHAND-
WHEEL:Iftheelevatingscrewhandleturnsfromthevibra-
tionofthemotorandchangestheheightsettingofthesaw
itwillbenecessaryforyoutoadjustthetension.Usea 3/32'
hexkeytotightenthe2 setscrews(Index10.8)intheelevating
screwfrontcollar(Index67)equallyoneachside.Thiswill
increasethetensionofthespringwashersandtakeupthe
wearbetweentheswivelpinandthecollarwashers.Trythe
handwheelagain.Ifitistootightloosenthesetscrews
evenly.Repeatuntilhandwheelnolongerslipsfromvibrations.
CONTROLS
Readthefollowingsectioncarefully.
Foryourownsafetyandsatisfaction,youmustbefamiliar
withthefunctionandfeelofallthecontrolsonyourmachine.
1.Thehandwheelinthefrontofthemachineisforraising
orloweringthebladefortheproperdepthofcut.Turn
itclockwisetoraisethebladeandcounterclockwiseto
lowertheblade.Thepropercuttingheightforthesaw
bladeshouldbejusthighenoughtocutthroughthe
workpiecewithoutleavinga burrontop.
2.Thehandwheelontherightsideofthemachineisfortilting
thebladetomakea bevelcut.Thebladewilltiltfrom0°
to45°.Turnthehandwheelclockwisetotilttoward45°
andcounterclockwisetoreturnto0°.
3.Thesmallhandlebelowthehandwheelinthefrontofthe
sawisthetiltlockhandle.Thisisusedtolocktheblade
intheproperbevelposition.Loosenthislocktomakeany
bladeanglechangewiththetiltscrew.
4.Themitergage(IndexNo.18,onFig1)isusedformiter
andcross-cuttingoperations.Itisgraduatedfrom90°
positionto30°positiontotherightandtotheleft.By
looseningtheknob(Index51)youmaypivotthemiter
headonthebartoanydesiredposition.Thereisa spring
loadedballwhichwillautomaticallylocateevery15°the
mostcommonlyusedanglepositions.Thebarismadeto
slideintheslotsoneithertherightorleftsideofthesaw
table.
5.Theripfence(Index163onFig1)isusedtoguidewood
fora rippingoperation.Thedistancefromthebladeto
thefencedeterminesthewidthoftheboardbeingripped.
Thisdistanceissetbyliftingthefencelockleverinfront,
movingthefencetothedesiredpositionbyhandand
lockingthefencebypushingdownonthefencelocklever.
Thepointers(index64)shouldbeadjustedinaccordance
withthethicknessofthebladeonyourmachinesothat
youcanquicklychangethewidthoftheripsettingbyusing
thegraduatedscaleontopofthefenceheadguidebar.
SAFETYPRECAUTIONS
1.Dressproperlyforwork.
Donothavelooseclothing,shirttail,shirtsleeves,neck-
ties,etc.,whichcouldbecomecaughtinpulleys,sawteeth
orknives.Weargoodshoeswhichwillprovidefirmfooting.
2.Keepyourworkareaasclearandneataspossible.
Clutteredsawtablesaredangerous.Clutteredfloorscan
causebadfalls.
3.Think— Keepyourmindonwhatyouaredoingwhile
youaredoingit.
4.Purchasetheapprovedbladeguardforyourmachine(see
AccessorySectionunderGuardandSplitter.)
5.Alwayspushnarrowstockpastthebladewitha pusher
stick.Havethisstickhandyatalltimes.
6.Nevermakea freehandcut.Usethemiterheadorrip
fenceforalloperations.Donotusebothforthesame
operation.
7.Examinethestockbeforecutting.Besureithasa straight
smoothsidetorunagainstthefence.Besureitdoesnot
containnails.Besureitwillnotbreakinthemiddle
whenripped.
8.Donotstanddirectlyinfrontofthesaw.Avoidstanding
inareawhereyoucouldbehitbykickbacks.Seethat
noonestandsinkickbackarea.
9.Whenyouarehandlingtheblade,removethepower
supplyplug.Theswitchcouldbeaccidentallypushedto
theonposition.
—-Page3—

PARTSLIST—TOOLKRAFT9"TILTINGARBORSAW—MODELNo.829A
(OrdersofLessThan$5.00AreSubjecttoa $1.00InvoiceCharge)
Index Part Units Price
No.No.NomeofPart Per. Assy. Each
Index Part Units Price
No.No.NameofPart Per. Assy. Each
289B-2TrunnionAssembly1 $25.00
3815A12-3FrictionClutchAssembly1 7.50
69-CB-50Blade— 9"Combination1 4.95
7XW-451LockWasher4 .25
8XS-69Screw4 .25
10829-10ElevatingScrewAssembly1 6.50
11829-11Base1 15.50
1289B-12Table1 32.85
1389B-13TrunnionFrame1 12.55
14825-14ElevatingArm1 5.25
1536-15TrunnionGuide2 1.25
16825-16ArborandBearingAssembly...1 11.00
17XW-457Washer1 .25
18825A-18MiterGageAssembly1 11.70
1936-17PivotPin1 .85
20XS-49Screw1 .25
21XN-220Nut2 .25
2236-16SwivelNut1 1.25
2389B-23GuidePlate1 .95
24825A-24Flange— FrictionClutch2 2.30
2589B-25FrontAdapter1 2.95
2636B12-26Stud— TiltLocking1 1.75
27XS-33Screw7 .25
28XW-482Washer2 .25
29XW-439Washer1 .25
3036-25Lock— Tilt1 .65
3136-66Handle— TiltLock1 .40
3236-66-1Cap— TiltLockHandle2 .30
33825A-33Block— MiterPointer1 1.10
35XS-169Screw1 .25
3636B12-36Pin— Swivel2 .95
37910A11-83Washer— ClutchFriction2 .25
3836-33Collar— Stop3 .35
39XS-32Screw4 .25
40XW-407Washer16.25
4136B11-41Screw— Elevating1 1.95
42XM-888Pin3 .25
43XS-173Screw4 .25
4436-81Bracket— TiltandElev.Screw. . 2 .70
45910A11-73Pulley—Arbor1 2.35
46825-46Washer— SpringType1 .50
47100-67MiterHead1 6.10
48XW-401Washer2 .25
49XB-783Ball1 .30
5085A-114MiterBallSpring1 .25
5136B12-51Knob— Miter1 .65
52XS-50Screw2 .25
53XW-420Washer1 .25
54XS-280Screw4 .25
5536B11 -55 Pointer— Tilt1 .50
5689B-56-3Plate— NameandIndex1 3.45
57XS-350Screw1 .25
58100-72Pointer—Miter1 .30
59XW-455Washer— Spring1 .25
60825A-60Bar— MiterGuide1 2.90
61XM-915Pin1 .25
62XN-385Nut1 .25
63XM-1241Ring1 .25
6450-91Pointer— FenceHead2 .25
65XM-868Pin1 .25
66XS-67Screw1 .25
67829-67Collar1 .60
6850-41Plate— Trap1 3.50
69XN-350Nut1 .25
7036-27Washer1 .45
71XM-1360Key— SlipClutch1 .25
7285A-102Fence1 13.25
7385A-107FenceHead1 5.50
7485A-105Rod— Fence1 1.00
—Page5—
75XM-933Pin— Fence2 $ .25
7689B-76Adapter— Rear1 2.95
77XS-200Screw2 .25
7885A-110Handle— Fence1 .65
79XM-826Knob— FenceHandle1 .35
8085A-109Cam—Fence1 1.50
81829A12-9Motor1 44.95
8285A-133Bar— FenceGuide— 22"long.1 6.25
83XS-198Screw2 .25
84XS-205Stud— MiterBar1 .25
85XS-20Screw2 .25
86XS-351Screw2 .25
87XN-213Nut6 .25
88XS-336Screw5 .25
89829-89SpringWasher— Friction— Elev.2 .25
90XW-577FiberWasher— Friction— Elev.. 1 .25
91XW-583Washer— Friction— Elev2 .25
92XM-1120Belt— Motor1 4.25
93XM-889RollPin— Elev.FrictionCollar. . 1 .25
94XS-300Screw2 .25
95XS-322Screw1 .25
96XS-348Screw1 .25
97XS-94Screw2 .25
98XS-331Screw1 .25
99XS-326Screw1 .25
10036B12-100Roll— RearFenceClamp1 .25
101XW-453Washer1 .25
102XM-1013CotterPin1 .25
10385A-143Spring1 .25
10436B12-76Clamp— RearFence1 1.35
105XS-203Screw1 .25
106XW-402Washer2 .25
108XS-18Screw2 .25
10989B-109Screw— Tilt1 3.50
11050-98Collar— Screw2 .45
11136B12-111CamandHandle1 2.75
113XN-200Nut2 .25
117XS-87Screw2 .25
120829A12-10-13Washer1 .25
121XS-362Screw2 .25
122829A12-9-2EndShield1 3.75
123XW-447Washer1 .25
124XB-653FrontMotorBearing1 5.00
125829-10-3BaffleRing1 .90
126829-10-11Armature1 18.95
127XB-651RearMotorBearing1 4.50
128829-10-12Stud2 .25
129829-10-5Field1 7.50
130829-10-6Housing1 10.00
131XM-1191Grommet2 .25
132XS-149Screw2 .25
133829-10-7Nameplate1 .25
135829-10-8BrushHolder2 1.40
136829-10-9BrushandSpring2 1.25
137829-10-10BrushCap2 .35
138XW-412Washer2 .25
139XS-260Screw2 .25
140XM-1605Switch1 2.25
141XM-1633SwitchGuard1 .45
142XN-347Nut—Switch1 .25
143XN-348Nut— Switch1 .25
144XM-1198Connector— SwitchandCord. 2 .25
145XM-1635CordandPlug1 2.00
15236-152TiltLockAssembly1 1.50
16385A-131FenceAssembly(Completewith
FenceHead)1 24.00
16485A-132FenceAssembly(LessFence
Head)1 20.00
16536-165Handwheel2 1.25
166• 36-166FenceHeadAssembly1 5.25
170829A12-10-14ArmatureFanandBearingAssy1 28.00

10.Readtheseinstructionsandconsultyourlocallibraryfor
morecompletebooksorarticleswrittenabouttheproper
useofcircularsaws.Yourmachinecanbedangerousif
nothandledproperly.Approachyourmachinewith
respectandconfidence,andnotwithfear.
LUBRICATION
Yoursawhasbeencarefullydesignedandbuilt.Itwill
giveyouyearsoftroublefreeservice,ifyougiveitproper
careandlubrication.
1.Arborballbearingsaregreasepackedatthefactoryand
neednofurtherlubricationforthelifeofyourmachine.
2.Usea greaseandgraphitelubricantonbothendsofthe
trunnionattheguides(Index15),ontheelevatingscrew
(Index41),thrustcollars(Index38and67),andtiltscrew
(Index109).
Thefollowingpartsshouldbeoiledfrequentlywitha good
gradeofS.A.E.20or30weightoil.
1.Elevatingswivelnut(Index22).
2.Swivelpins(Index36).
3.Pivotpin(Index19).
4.Tiltlockingstud(Index26).
5.Pivotpointsonthemitergageandripfence.
6.Allotherpointswherethereisfrictionbetweenmoving
parts.
Topreventthesawtablefromrusting,keepitcoveredwith
athincoatofoilwhenitisnotinuse.Wipeitoffbefore
usingthesaw.
HOWTOORDERREPAIRPARTS
Tohaveyourorderfilledpromptlyandcorrectly,please
furnishallthefollowinginformation:
1.Modelnumberandserialnumberofthemachine.
2.Number,name,anddescriptionofpart.
Youpaychargesfromshippingpointbasedonsizeand
totalweightoforder.
HELPFULHINTS
ToolkraftMoterTooltiltingarborsawsoperateat
about2000revolutionsperminutefasterthanmostcompa-
rablemachines.Theincreasedspeedgivesyoufast,accurate,
cleancuts.Forsmoothtroublefreeoperation,alwaysbuy
ToolkraftSawBladeswhichareofspecialdesigntooperate
attheincreasedcuttingspeed.Seeaccessorypartslist,page
7,forcompletelistofavailableblades.
Youmayfinditdifficulttohandlelargesheetsofplywood
orlongboardsbyyourself.Tryingtohandlethesewithout
theaidoftableextensionsandauxiliarysupportstandsof
sometypecouldcauseyoutospoilyourworkpieceortoslip
andcauseseriousorpainfulinjurytoyourself.Forsafety,
easeofhandling,andaccurateworking,werecommendthe
useofToolkraftHeavyCastIronGridTypeExtensions,
Number85A-200C,whichare9"wideand20"long.
Thesewillprovideyoursawwitha workingsurfacemorethan
twiceitspresentsize.Seeillustrationonfrontcover.See
accessorypartslist,page7,forprice.
Forthegreatesteaseinhandlinglargesheetsorripping
longboards,werecommendtheuseof1 ormoreToolkraft
ModelS-25WorkSupportStandsinadditiontothetable
extensions.Thisstandhasa 20"widearmcontaining10
steelbearingswhichrollinanydirection,a heavycastiron
base,anda telescopingheavysteeltubecolumnwhichcan
beadjustedtoanyheightfrom28" to52"high.Forillus-
trationandpriceseeaccessorypartslist,page7,under
"WorkSupportStand".
OPERATIONS
Therearea multitudeofdifferentcuttingoperationswhich
canbeperformedonyourcircularsaw.Carefulplanningof
yourworkwillenableyoutogroupsimilarcutssothatthey
canbeperformedwhilethesawissetupfora certainopera-
tion.Rememberthisoneveryjobyoudo.Itwillsaveyou
manyhoursofunnecessarywork.
RIPPING:Cuttingwoodparalleltothegrainisreferredto
asripping.Rippingcanbeperformedwitha combination
typeblade(ToolkraftNo.9-CB-50)ora ripblade(Tool-
kraftNo.9-RP-50).Forheavyorrepeatedrippingoper-
ationswerecommendusingtheripbladeformostsatisfactory
results.Followthestepsoutlinedbelowforripping.
1.Setandlocktheripfenceatthedesiredwidthfromthe
sawblade.
2.Raisethesawbladesothatitwilljustclearthewood.
3.Examinethework,itshouldhaveonestraightedgetoplace
againsttheguide.
4.Feedtheworkalongtheripfenceintothesawbladeata
steadyevenrate.
Usea pushersticktopushworkbetweenbladeandrip
fenceandholdtheworkagainstthefencewithyourother
hand.Pushthepieceallthewaythroughthesawandfence.
Neverleavea boardloosebetweena runningbladeand
thefence.
CROSSCUTTING:Cuttingdirectly90°acrossthegrainof
thewoodiscalledcrosscutting.Crosscuttingcanbedonewith
acombinationblade9-CB-50orcrosscutblade9-CC-50.
Acrosscutbladewouldbepreferableifyouplanonrepetitive
crosscutoperations.
Followthestepsoutlinedbelowforcrosscutting.
1.Measureandmarkthewoodtobecut.Miterextension
rodsEXT-MGseeaccessorypageforprice)areavail-
ableforsettinga fixedstoponthemiterhead.Thisstop
wouldenableyoutocutoffmanypiecestothesamelength
withoutmarkingeachboard.
2.Makesuretheboardhasonesmoothside.Placetheside
firmlyagainstthefaceofthemiterheadandpushthe
workthroughtheblade.
3.Themiterheadisusedinbackoftheworkpieceinmost
cutoffoperations.However,themiterheadmaybeplaced
onthefrontedgeofa boardwhichcompletelycoversthe
sawtable.
MITERSAWING:Mitercutsaresimplycrosscutsmadeat
anangleotherthan90°straightacrosstheboard.Usethe
samebladesasforcrosscutting.Setthemitergagetoyour
desiredangleofcut.Checkthisanglebymakingsometest
cutsonscrapmaterial.Placethestraightedgeofthematerial
againstthefaceofthemitergageandholditfirmlyinplace.
Aloosegripmaycauseittocreepandthecutwillnotbe
accurate.Forsawingwideorlongworkyoucanscrewor
boltanauxiliaryextensionboardtothefaceofyourmiter.To
insureaccuratecutsbesuretheboardisthesamethickness
onitsentirelength.Topreventchatteringorbinding,mount
itonthefaceofthemitersothatthebottomedgeis1/16"
to⅛ " abovethesawtablesurface.Cementa pieceofsand-
papergritsideoutagainstthefaceoftheboardtohelphold
theworkinposition.
DADOCUTTING:Therearethreemaintypesofcutswhich
canbemadewitha dadohead.
1.Dadocutting— A groovecutacrossthegrainofthewood.
Itisusuallymadeat90°angles,butmaybeatanyother
angle.Figure2 illustratesa rightangledadocut.Note
thata crossgraindadocutismadeinthesamemanneras
anordinarycrosscut.Usethemiterheadasa guideand
holdyourworkfirmlyinplace.Rememberthata dadois
removinga lotmorestockthananordinarybladeanditis
thereforenecessarytoslowdownaccordinglyonthefeed
ofthework.
2.Groovecutting— A channelcutintheboardinthesame
directionasthegrainiscalleda groove.Thiscutismade
ina mannersimilartorippinga board.Youshoulduse
theripfenceasa guideandfeedtheworkslowly.Be
surethefenceissquarewiththebladetopreventbinding.
Alwaysusea pusherstick.
—Page6—

ACCESSORIES
Index
No.
Part
No. Name of Part
Units Price
Per Assy. Each
BLADES— SANDINGDISCSANDARBORWRENCH
9-RP-509"Ripblade— ½ " hole.......1 4.95
9-CC-509"Crosscutblade— ½ " hole1 4.95
9-CB-509"Combinationblade— ½"
hole1 4.95
9-PW-509"plywoodhollow-ground
blade½"hole1 8.95
9-HG-509"Hollowgroundblade— ½"
hole1 11.50
9-CBT-509"Carbidetippedblade—½"
hole1 17.75
SND-88"Sandingdisc— ½"hole60
gritoneside,80gritother
side1 4.50
TCD-88"Tungstencarbideabrasive
discforcuttingorsanding
non-metallicmaterial— i.e.
Transonite,Masonite,Wall-
board,etc1 7.25
XM-2156Arborwrench— combination
boxandopenend¾"
opening1.80
DADOSANDDADOINSERTPLATE
D6-13-506"DadosetNo.3 - 13/16"
cut,½"hole1 19.50
D6-11-506"DadosetNo.2 - 11/16"
cut,½"hole1 18.75
D5-9-505"DadosetNo.2 - 9/16"
cut,½"hole1 11.75
DlP-9-10Dadoinsertplate1 2.75
SHAPINGANDMOLDINGHEADANDINSERTPLATE
SMC-5Shapingandmoldingcutter
head¾"holewith5/8"and
1½"bushing5"dia.x
11/32"widecompletewith
redplasticbox1 8.95
MIP-9-10Moldingcutterheadinsertplate1 2.75
GUARDANDSPLITTER
GR-9GuardandSplitterAssembly.. 1 7.95
50-70Guard(only)3.50
89B-207Splitter(only)1.80
89B-211 Splitterbracket(only)2.95
EXTENSIONSANDEXTENSIONPARTS
85A-200DSideextension9"x 20"less
guidebarandhardware...1 11.95
85A-200ASideextension9"x 20"with
9"L.H.guidebarand
hardware1 12.50
85A-200BSideextension9"x 20"with
9"R.H.guidebarand
hardware1 12.50
85A-200CSideextension(setof2)each
9"x 20"withL.H.andR.H.
guidebarsandhardware
(complete)1 24.95
Index Part Units Price
No. No.Name ofPart Per Assy. Each
85A-138Guidebar— leftside(9"long)1 1.55
85A-137Guidebar—rightside(9"long)1 1.55
MITEREXTENSIONROD
EXT-MGMiterextensionrodassembly1 2.25
SHAPINGANDMOLDINGCUTTERKNIVES
MK-3021"PlanerandJointerCutter
(setof3)4.50
MK-303TongueCutter(setof3)4.50
MK-304GrooveCutter(setof3)4.50
MK-350CabinetDoorLipCutter(set
of3)4.50
MK-351Combination¼"and½"
QuarterRoundCutter(set
of3)4.50
MK-352Three¼ " BeadCutter(setof3)4.50
MK-354CloverleafScreenMoldCutter
(setof3)4.50
MK-355BaseMoldCutter(setof3)...4.50
MK-201GlueJointCutter(setof3). . 4.50
MK-202"Ogee"WindowandDoor
StopCutter(setof3)4.50
MK-203¼"Fluteand½ " CoveCutter
(setof3)4.50
MK-20490°Flute,Ornamentaland
CombinationCutter(setof3)4.50
MK-205CurvedFluteand3/16"Quarter
RoundCutter(setof3)....4.50
MK-2061"FluteCutter(½"radius)(set
of3)4.50
MK-2075/16"QuarterRoundand
5/16"Cove(DropLeafTable
Cutter)(setof3)4.50
MK-2083/16"and⅜"QuarterRound
and¼"BeadCutter[set
of3)4.50
MK-209⅝"CoveCutter(setof3)...4.50
MK-210PanelCupboardDoorCutter
(setof3)4.50
POWERTOOLSTANDSANDSTANDACCESSORIES
No.S-1ToolkraftPowerToolStand. . 28.95
No.S-2ToolkraftPowerToolStand. . 24.95
XM-1649RubberFeet(setof4)forpower
toolstands2.95
XM-1650Casters(setof4)forpowertool
stands12.95
WORKSUPPORTSTANDMODELS-25
Worksupportstandheavycast
ironandsteelconstruction,
adjustableinheightfrom28"
to52"16.95
Designs,SpecificationsandPricesSubjecttoChange
WithoutNotice.
SERIALNUMBEROFMYMACHINE
DATEPURCHASED
PURCHASEDFROM
EXPIRATIONOFGUARANTEE
NOTES
829A-265
PrintedinU.S.A.1-63
—Page8—

QUALITY POWERTOOLS
BOX157BRIGHTWOODSTATION
TELEPHONE: REpublic7-3591
TOOLKRAFTPOWERTOOLGUARANTEE:
Seetheguaranteecardwhichwasenclosedwithyour
machineforcompletedetailsofToolkraft5 yearguarantee.
Toinsurepromptefficientguaranteeservice,filloutandreturn
yourguaranteecardassoonaspossible.
Foryourconvenience,factoryqualityrepairserviceisnow
availablethroughthenationwidefacilitiesofGeneralElectric
ApparatusServiceShopsandotherequallycapablein-
dependentserviceshops.Trainedpersonnelandgenuine
Toolkraftpartsassureyouhighqualityrepairservice.
Coasttocoastservicestationlocationsare listedbelow.
AUTHORIZEDSERVICESTATIONSFORTOOLKRAFTPRODUCTS
ALABAMA
BIRMINGHAMSERVICESHOP
7— 18thStreet,S.W.
Birmingham,Alabama
CALIFORNIA
LOSANGELESSERVICESHOP
6900StanfordAve.
LosAngeles1,Calif.
OAKLANDSERVICESHOP
3400WoodStreet
Oakland,Calif.
SACRAMENTOSERVICESHOP
99N.17thStreet
Sacramento,Calif.
SANFRANCISCOSERVICESHOP
1098HarrisonSt.
SanFrancisco3,Calif.
COLORADO
DENVERSERVICESHOP
3353LarimerSt.
Denver,Colo.
CONNECTICUT
SOUTHINGTONSERVICESHOP
370AtwaterSt.
Plantsville,Conn.
FLORIDA
JACKSONVILLESERVICESHOP
2020WestBeaverStreet
Jacksonville,Fla.
MIAMISERVICESHOP
1062East28thStreet
Hialeah,Florida
TAMPASERVICESHOP
19th& GrantSt.
Tampa1,Fla.
GEORGIA
(Atlanta)CHAMBLEESERVICESHOP
5035PeachtreeIndustrialBlvd.
Chamblee,Ga.
ILLINOIS
CHICAGOSERVICESHOP
4360W.47thStreet
Chicago32,III.
INDIANA
FT.WAYNESERVICESHOP
1731EdsallAve.
Ft.Wayne,Ind.
INDIANAPOLISSERVICESHOP
1740W.VermontSt.
Indianapolis22,Indiana
IOWA
BETTENDORFSERVICESHOP
1039StateSt.
Davenport,Iowa
KENTUCKY
LOUISVILLESERVICESHOP
3900CrittenDrive
Louisville,Ky.
LOUISIANA
NEWORLEANSSERVICESHOP
2815N.RobertsonSt.
NewOrleans,La.
MARYLAND
BALTIMORESERVICESHOP
920E.FortAve.
Baltimore30,Md.
MASSACHUSETTS
BOSTONSERVICESHOP
3960MysticValleyParkway
Medford55,Mass.
SPRINGFIELDSERVICESHOP
(Factory)
700PlainfieldSt.
Springfield,Mass.
MICHIGAN
DETROITSERVICESHOP
5950ThirdAve.
Detroit2,Mich.
MINNESOTA
MINNEAPOLISSERVICESHOP
2025— 49thAvenue,N.
Minneapolis12,Minn.
MISSOURI
KANSASCITYSERVICESHOP
3525GardnerAve.
KansasCity20,Mo.
ST.LOUISSERVICESHOP
1115EastRoad
St.Louis,Mo.
NEWJERSEY
NEWYORKSERVICESHOP
6001TonnelleAve.
NorthBergen,NewJersey
NEWYORK
ALBANYSERVICESHOP
1097CentralAve.
Albany,NewYork
BUFFALOSERVICESHOP
318UrbanStreet
Buffalo11,N.Y.
NEWYORKELECTRA-CRAFT
APPLIANCECO.
348W.42ndStreet
NewYork36,N.Y.
NORTHCAROLINA
CHARLOTTESERVICESHOP
2328ThriftRoad
Charlotte,NorthCarolina
OHIO
CINCINNATISERVICESHOP
444WestThirdSt.
Cincinnati2,Ohio
CLEVELANDSERVICESHOP
4966WoodlandAve.
Cleveland4,Ohio
COLUMBUSSERVICESHOP
2128EakinRd.
Columbus23,Ohio
TOLEDOSERVICESHOP
405DearbornSt.
Toledo4,Ohio
YOUNGSTOWNSERVICESHOP
272E.IndianolaAve.
Youngstown7,Ohio
OREGON
PORTLANDSERVICESHOP
2727N.W.29thAve.
Portland10,Oregon
PENNSYLVANIA
ALLENTOWNSERVICESHOP
668EastHighlandSt.
Allentown,Pa.
PHILADELPHIASERVICESHOP
1040E.ErieAve.
Philadelphia24,Pa.
HOMESTEADSERVICESHOP
ButtermilkHollowRd.
Homestead,Pa.
JOHNSTOWNSERVICESHOP
841OakSt.
Johnstown,Pa.
YORKSERVICESHOP
54N.HarrisonSt.
York,Pa.
TEXAS
CORPUSCHRISTISERVICESHOP
115WacoSt.
CorpusChristi,Texas
HOUSTONSERVICESHOP
5534HarveyWilsonDrive
Houston20,Texas
DALLASSERVICESHOP
3203ManorWay
Dallas,Texas
MIDLANDSERVICESHOP
3404BankheadHwy.
Midland,Texas
UTAH
SALTLAKECITYSERVICESHOP
301SouthSeventhWestSt.
SaltLakeCity4,Utah
VIRGINIA
RICHMONDSERVICESHOP
1403IngramAve.
Richmond24,Va.
ROANOKESERVICESHOP
115AlbermarleAve,S.E.
Roanoke7,Va.
WASHINGTON
SEATTLESERVICESHOP
3422FirstAve.South
Seattle4,Wash.
SPOKANESERVICESHOP
South115ShermanSt.
Spokane3,Washington
WESTVIRGINIA
CHARLESTONSERVICESHOP
306MacCorkleAve.
Charleston28,W.Va.
WISCONSIN
APPLETONSERVICESHOP
MidwayIndustrialArea
P.O.Box83
Appleton,Wisconsin
MILWAUKEESERVICESHOP
940W.St.PaulAve.
Milwaukee3,Wis.
OVERSEASSTATIONS
HAWAII
THEO.H.DAVIESLTD.
Honolulu,HawaiiU.S.A.
GUARANTEENO.11960

TOOLKRAFTCORPORATION
SPRINGFIELD,MASS.