Tormach 1100MX User manual

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©Tormach® 2022
TECHNICAL DOCUMENT Version 0522A
INSTALLATION GUIDE
1100MX ENCLOSURE KIT

PURPOSE
PURPOSE
This document gives instructions on assembling and installing an enclosure on your mill.
PRODUCT INFORMATION
Product: 1100MX Enclosure Kit (PN39044)
Note: If any items are missing, we can help. Create a support ticket with Tormach Technical Support at
tormach.atlassian.net/servicedesk for guidance on how to proceed.
LOOKING FOR A VIDEO?
Before you begin, select the image below to watch a walk-through video of this entire installation
procedure.
BEFORE YOU BEGIN
1. Inspect the item(s):
lPhotograph any damage that may have occurred during shipping.
lVerify the received goods against the packing list.
If there is any damage or shortages, you must contact Tormach within 30 days of receipt. Create a support
ticket with Tormach Technical Support at tormach.atlassian.net/servicedesk for guidance on how to proceed.
2. Read the packing list and locate all items. During the installation, remove labels from the items as needed.
3. Clean all chips and swarf from the:
lChip basket
lChip pans
lMachine
Note: The procedure to install the enclosure uses many screws. If you start with a clean machine,
it's easier and safer to find and pick up any screws that might drop during the procedure.
4. Verify that the coolant tank and chip basket are under the Machine Stand.
5. If previously installed, you must first remove the stainless steel wear guard from the chip pans, and set it
aside for later installation.
REQUIRED TOOLS
This procedure requires the following tools. Collect them before you begin.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

REQUIRED TOOLS
lMetric hex wrench set
lPermanent marker
lShears or knife
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
INSTALLATION
Complete the following steps in the order listed:
Install the Enclosure Panels 4
Install the Linear Rails 15
Install the Front Doors 18
Install the Floodlights 22
Install the Side Windows 24
Install the Access Panel 26
Install the Stainless Steel Wear Guard 28
Use the Maintenance Labels 29
Install the Enclosure Panels
Tip! To install the enclosure panels, work from the left to the right of the machine.
To make it easier to install all components, don't install the side windows until later in the
procedure.
Keep all screws one quarter-turn loose while installing the enclosure panels. This makes
aligning panels easier. Once you're done installing the enclosure, fully tighten all screws.
Install the Left Rear Panel
1. Attach the column cover to the machine column with three M6 × 1.0 - 12 screws.
2. Attach the left rear panel to the column cover with three M5 × 0.8 - 10 screws.
3. Attach the left rear panel to the left chip pan with three M6 × 1.0 - 12 screws.
Figure 1: Left rear panel attached to the left chip pan.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Install the Left Side Panel
1. Attach the left side panel to the left rear panel with five M5 × 0.8 - 10 screws.
Figure 2: Left side panel attached to the left rear panel.
2. Attach the left side panel to the left chip pan with five M6 × 1.0 - 12 screws.
Figure 3: Left side panel attached to the left chip pan.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Install the Left Side Window Retainers
Note: To make it easier to install all components, don't install the side windows yet. Wait until later in
the procedure.
1. Push a strip of rubber window trim on to the edges of:
lTwo vertical window retainers
lOne horizontal window retainer
When finished, use shears or a knife to cut the excess trim.
2. Loosely install two vertical window retainers on both sides of the left side panel's window opening with two
sets of three M5 × 0.8 - 10 screws.
Don't fully tighten the screws. Leaving the window retainers loose makes it easier to install the side
windows.
3. Loosely attach one horizontal window retainer to the bottom of the left side panel's window opening with
two M5 × 0.8 - 10 screws.
Figure 4: Side window retainers attached to the left side panel.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Install the Left Front Panel
1. Attach the left front panel to the left chip pan with twoM6 × 1.0 - 12 screws.
Figure 5: Left front panel attached to the left chip pan.
2. Attach the left front panel to the left side panel with eight M5 × 0.8 - 10 screws.
Figure 6: Left front panel attached to the left side panel.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Install the Enclosure Splice Plate
1. Find the three installed M5 × 0.8 - 10 screws on the right side of the electrical cabinet.
2. Remove and set aside the three M5 × 0.8 - 10 screws.
3. Attach the right rear side panel to the electrical cabinet with the three M5 × 0.8 - 10 screws that you set
aside in Step 2.
Install the Right Rear Panel
1. Find the three installed M5 × 0.8 - 10 screws along the top of the electrical cabinet.
2. Remove and set aside the three M5 × 0.8 - 10 screws.
3. Attach the right rear top panel to the electrical cabinet with the three M5 × 0.8 - 10 screws that you set
aside in Step 2.
Install the Right Side Panel
1. Attach the right side panel to the enclosure splice plate with four M5 × 0.8 - 10 screws.
2. Attach the right side panel to the right chip pan with four M6 × 1.0 - 12 screws.
Install the Right Side Window Retainers
Note: To make it easier to install all components, don't install the side windows yet. Wait until later in
the procedure.
1. Push a strip of rubber window trim on to the edges of:
lTwo vertical window retainers
lOne horizontal window retainer
When finished, use shears or a knife to cut the excess trim.
2. Loosely install two vertical window retainers on both sides of the right side panel's window opening with two
sets of three M5 × 0.8 - 10 screws.
Don't fully tighten the screws. Leaving the window retainers loose makes it easier to install the side
windows.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
3. Loosely attach one horizontal window retainer to the bottom of the right side panel's window opening with
two M5 × 0.8 - 10 screws.
Figure 7: Side window retainers attached to the right side panel.
Install the Right Front Panel
1. Attach the right front panel to the right chip pan with two M6 × 1.0 - 12 screws.
Figure 8: Right front panel attached to the right chip pan.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
2. Attach the right front panel to the right side panel with eight M5 × 0.8 - 10 screws.
Figure 9: Right front panel attached to the right side panel.
Install the Left Top Panel
1. Attach the left top panel to the panels on the left side of the enclosure with 12 M5 × 0.8 - 10 screws.
Figure 10: Left top panel attached to the left side of the enclosure.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
2. Attach two cable tie anchors to the left top panel with two M5 × 0.8 - 10 screws.
Figure 11: Location to attach two cable tie anchors.
Install the Right Top Panel
1. Attach the right top panel to the panels on the right side of the enclosure with nine M5 × 0.8 - 10 screws.
Figure 12: Right top panel attached to the right side of the enclosure.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
2. Connect the left and right top panels with two M5 × 0.8 - 10 screws.
Figure 13: Left and right top panels connected.
3. Attach three cable tie anchors to the right top panel with three M5 × 0.8 - 10 screws.
Figure 14: Location to attach three cable tie anchors.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Install the Upper Front Panel
1. Attach the front upper panel (with the threaded holes facing up) to the right and left front panels with two
sets of two M5 × 0.8 - 10 screws.
Figure 15: Front upper panel attached to the right and left front panels.
2. Attach the front upper panel to the right and left top panels with four M5 × 0.8 - 10 screws.
Figure 16: Front upper panel attached to the right and left top panels.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Install the Front Lower Panel
1. Attach the front lower panel to the right and left front panels with two sets of two M5 × 0.8 - 10 screws.
Figure 17: Front lower panel attached to the right and left front panels.
2. Attach the front lower panel to the right and left chip pans with four M5 × 0.8 - 10 screws.
Figure 18: Front lower panel attached to the right and left chip pans.
Install the Rear Splash Shield
Attach the rear splash shield to the right chip pan below the electrical cabinet with four M6 × 1.0 - 12
screws.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Install the Linear Rails
Complete the following steps in the order listed:
Assemble the Linear Rails 15
Install the Linear Assemblies 15
Assemble the Linear Rails
1. Find the four linear rails provided:use the two shorter linear rails on the right side of the enclosure. Use the
two longer linear rails on the left side of the enclosure.
2. Assemble each linear rail in the following order:
a. Slide one linear rail mount onto one end of the linear rail.
Don't completely tighten the clamping screw on the linear rail mount. It's easier to install and align the
linear rails with loose clamping screws.
b. Slide one bumper onto the linear rail.
c. Slide two linear bearings onto the linear rail.
d. Slide one bumper onto the opposite end of the linear rail.
e. Slide one linear rail mount onto the opposite end of the linear rail.
Make sure that the linear rail mount's clamping screw faces the same direction as the linear rail mount
that you installed in Step A.
Figure 19: Linear rail assembly.
3. Repeat Step 2 for the remaining three linear rails.
Install the Linear Assemblies
1. Align one short linear rail assembly to the two holes on the inside of both the right front panel and the front
lower panel.
The linear rail mount's clamping screws must face up.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Figure 20: Right lower linear assembly attached to the inside of the enclosure's lower right side.
2. Attach the short linear rail assembly to the outside of both the right front panel and the front lower panel
with two sets of two M6 × 1.0 - 12 screws.
Figure 21: Right lower linear assembly attached to the outside of the enclosure's lower right side.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
3. Repeat Steps 1 to 2 for the remaining three linear rails, with the linear rail mount's clamping screws face in
the following directions:
lUp on the lower linear assemblies
lDown on the upper linear assemblies
Figure 22: Four linear assemblies attached to the enclosure.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Install the Front Doors
Complete the following steps in the order listed:
Assemble the Front Doors 18
Install the Front Door Assemblies 19
Install the Door Latch 22
Assemble the Front Doors
Figure 23: Rubber trim, window, and window retainers layered to assemble the front door.
1. Push a strip of rubber trim onto the edge of the window opening on each front door. Make sure that the trim
starts at one end of the door handle mount, continues around the perimeter of the window, and ends at the
opposite side of the door handle mount. When finished, use shears or a knife to cut the excess trim.
2. Remove and discard the protective plastic film from each window.
3. On the inside of one front door, put one window on top of the rubber trim.
4. Attach one dark gray, vertical window retainer to both sides of the front door's window opening with two
sets of three M5 × 0.8 - 10 screws.
NOTICE! To prevent window damage from over-tightening, use your fingers to tighten the screws.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
5. Attach one dark gray, horizontal window retainer to the top and bottom of the front door's window opening
with two sets of two M5 × 0.8 - 10 screws.
NOTICE! To prevent window damage from over-tightening, use your fingers to tighten the screws.
Figure 24: Window retainers attached to the front door.
6. Repeat Steps 1 through 5 to assemble the remaining front door.
Install the Front Door Assemblies
Each front door is attached to the enclosure by securing it to the linear bearings: the wider door is mounted on the
left side of the enclosure, and the narrower door is mounted on the right side of the enclosure.
To install the front doors:
1. Starting with the top linear assembly, attach the narrow door to the two upper linear bearings with two sets
of four M5 × 0.8 - 10 screws.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)

INSTALLATION
Figure 25: Narrow door attached to the top linear assembly.
2. Move the bottom of the narrow door into alignment with the bottom linear assembly. Then, attach the
narrow door to the two bottom linear bearings with two sets of four M5 × 0.8 - 10 screws.
3. Repeat Steps 1 to 2 to attach the wide door to the top and bottom linear rail assemblies on the remaining
side of the enclosure.
Figure 26: Both front doors attached to the enclosure.
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TD10711: Installation Guide: 1100MX Enclosure Kit (0522A)