Tormach PCNC 1100 Deluxe Stand Technical manual

Page 1
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: [phone] / Fax: [phone]
©Tormach® 2011. All rights reserved.
Specicaons subject to change without noce.
TD10360_PCNC1100_Stand_Install_0516A
PCNC 1100 Deluxe Stand Installation
Product Idencaon: PCNC 1100 Deluxe Machine Stand with Coolant Kit (PN 30297)
Purpose: This document details the assembly and installaon
of the PCNC 1100 mill stand. This document includes seven
secons including: (1) Receiving Stand; (2) Aaching Feet; (3)
Installing Manual Oiler (4) Aaching Chip Pans; (5) Aaching
Backsplash Guards; (6) Installing Coolant System; and (7)
Installing Table Guard Kit.
IMPORTANT! PCNC 1100 mills with serial numbers 001-2097
require a PCNC 1100 Stud Kit (PN 35468).
Required Tools:
• Multi-Purpose Grease • Phillips Screwdriver • Adjustable Wrench
• Carpenter’s Level • Flat-blade Screwdriver • Metric HexWrench Set • PTFE (plumber’s) Tape
Deluxe Machine Stand with Coolant Kit Qty. PN (continued...)
Stand 1 — Right Table Guard Plate 1 —
Left Chip Pan 1 — Table Guard Connecting Plate 1 —
Right Chip Pan 1 — Polycarbonate Table Guard 1 —
Coolant Tank 1 — M5 x 12 mm Screw 4 —
Stainless Steel Wear Guard 1 — M5 x 8 mm Pan Head Screw 2 —
M6 x 10 mm Screw 37 — Adjusting Rod 1 —
M6 Nut 6 — M6 Flat Washer 2 —
M12 Nut 4 — Left Backsplash Guard 1 —
M12 Threaded Stud 4 32648 Right Backsplash Guard 1 —
M12 Flat Washer 8 — Coolant Pump 1 32746
M12 Lock Washer 4 — Butyl Tape 1 34428
Spacer 4 35259 Chrome Armored Hose 1 30725
Feet 4 32092 1/4” Coolant Hose 1 32833
M5 x 20 mm Screw 4 — Coolant Hose Adapter 1 32832
M6 x 12 mm Fixing Screw 1 — Coolant Hose Mount Bracket 1 31105
Left Table Guard Plate 1 — M12 x 50 mm Screw 4 —
NOTE: If any of these items are missing, contact Tormach Customer Service for a replacement at [phone].

Page 2
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: [phone] / Fax: [phone]
©Tormach® 2011. All rights reserved.
Specicaons subject to change without noce.
TD10360_PCNC1100_Stand_Install_0516A
Receiving Stand
WARNING! Transport and Li Hazard: The transport, liing, and moving of stand should be done by
qualied professionals. Failure to do so may result in machine damage, serious injury, or death.
WARNING! Sharp Objects: Wear gloves when uncrang mill. Failure to do so may result in serious injury.
1. The PCNC 1100 deluxe stand is delivered in two wooden shipping crates banded together with steel
bands. Unpack smaller crate and set aside components.
2. Remove sides from larger crate; set aside Table Guard Kit and Coolant Tank. Smaller components are
located within Coolant Tank.
3. Carefully p Stand on its side; unbolt pallet.
Attaching Feet
NOTE: Aach Feet to Stand aer pallet is removed and while Stand is sll on its side (see Figure 1).
1. Apply mul-purpose grease to the locaons indicated in Figure 2 and join them together.
2. Insert M12 Threaded Stud into each foot and slide on Spacers (see Figure 2).
3. Aach feet to Stand using assembly shown in Figure 2.
4. Carefully return Stand so it rests on feet and posion at installaon locaon.
Figure 1 Figure 2
Foot Assembly
Apply Grease
M12 Nut
Mill
Stand
M12Threaded Stud Adjusting Rod
M12 Flat Washer
Spacer

Page 3
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: [phone] / Fax: [phone]
©Tormach® 2011. All rights reserved.
Specicaons subject to change without noce.
TD10360_PCNC1100_Stand_Install_0516A
5. If Stand is in its nal locaon, level Stand using a
carpenter’s level. Adjustments to Feet are made
using Adjusng Rod to increase or decrease height
on each corner (see Figure 2).
6. Deburr and grease four mill mounng pads to
prevent rust (see Figure 3).
WARNING! Transport and Li Hazard: The transport, liing, and moving of mill should be done by
qualied professionals. Failure to do so may result in machine damage, serious injury, or death.
WARNING! Crush Hazard: Keep hands and body parts clear when lowering mill onto Stand. Failure to
do so could result in serious injury or death.
For further informaon on mill install, refer to mill operator manual chapter 3, Installaon.
Installing Manual Oiler
1. Route oil line (pre-installed at
back of mill near Y-Axis motor)
down back of stand and along le
side as shown in Figure 4.
2. Mount manual oiler and tubing
clips using pre-drilled holes (see
Figure 4); c onnect oil line.
3. Fill manual oiler reservoir with
ISO VG68 Machine Oil (PN 31386).
4. Retract and release plunger unl
oil is pushed through system.
Aer that pull plunger:
• Each me mill is powered on
• Every four hours of operaon
Figure 3
Deburr and grease the
four mounting pads
Figure 4

Page 4
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: [phone] / Fax: [phone]
©Tormach® 2011. All rights reserved.
Specicaons subject to change without noce.
TD10360_PCNC1100_Stand_Install_0516A
Attaching Chip Pans
NOTE: If using the oponal Automac Tool Changer
(PN 32279) and/or Power Drawbar (PN 31706),
installaon is easier at this stage due to access
issues that arise once the chip pans are installed.
1. Posion chip pans near stand and test t. Le
Chip Pan and Right Chip Pan are dierent.
2. Seal joints between stand and chip pans with
Butyl Tape as indicated in Figure 5 prior to
installing Le Chip Pan and Right Chip Pan.
It is best to apply Butyl Tape and install one
chip pan at a me.
3. Use 11 M6 x 10 mm Screws to aach Right
Chip Pan to stand.
4. Use 10 M6 x 10 mm Screws to aach L e 
Chip Pan to stand.
5. Add a strip of Butyl Tape where chip pans
meet in front. Use two M6 x 10 mm Screws
and two M6 Nuts to join together chip pans.
6. Aer chip pans are installed, use two
M6 x 10 mm Screws, two M6 Flat Washers,
and two M6 Nuts to aach Stainless Steel
Wear Guard across front (see Figure 6).
Figure 5
Add Butyl Tape
to top of Stand
Add ButylTape to
chip pan front
Figure 6
Stainless Steel
Wear Guard

Page 5
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: [phone] / Fax: [phone]
©Tormach® 2011. All rights reserved.
Specicaons subject to change without noce.
TD10360_PCNC1100_Stand_Install_0516A
Attaching Backsplash Guards
1. Posion backsplash guards near stand and
test t; Le Backsplash Guard and Right
Backsplash Guard are dierent (see Figure 7).
2. Use ve M6 x 10 mm Screws to aach Right
Backsplash Guard to Right Chip Tray.
3. Repeat step 2 for Le Backsplash Guard.
4. Use two M6 x 10 mm Screws and two M6 Nuts
to connect two backsplash guards at rear joint.
NOTE: Do not use Butyl Tape for the joint between
the backsplash guards or between the backsplash
guards and chip pans.
NOTE: If any holes on the backsplash guards do not
line up, loosen surrounding screws as needed. Once
all screws are started, ghten to approximately
3 -lbs of torque.
Figure 7
Right Backsplash
Guard
Left Backsplash
Guard

Page 6
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: [phone] / Fax: [phone]
©Tormach® 2011. All rights reserved.
Specicaons subject to change without noce.
TD10360_PCNC1100_Stand_Install_0516A
Installing Coolant System
1. Remove all parts from inside Coolant Tank
(see Figure 8).
2. Using four M5 x 12 mm Screws, mount
Coolant Pump to Coolant Tank (see
Figure 8).
NOTE: Coolant Pump is 115 VAC only.
NOTE: Wrap Elbow Adapter threads and Coolant
Hose Adapter with thread seal tape (PTFE Tape).
3. Insert Nylon Washer into both ends of
Chrome Armored Hose (see Figure 9).
4. Insert Chrome Armored Hose through hole
in Stand; connect to Elbow Adapter on
Coolant Pump (see Figure 10 and Figure 11).
Figure 8
Coolant Pump
Coolant Tank
Figure 10
Elbow
Adapter
Coolant Pump
Figure 9
Nylon
Washer
Chrome Armored
Hose
Figure 11
Hole for Chrome
Armored Hose from
Coolant Pump

Page 7
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: [phone] / Fax: [phone]
©Tormach® 2011. All rights reserved.
Specicaons subject to change without noce.
TD10360_PCNC1100_Stand_Install_0516A
5. Connect 1/4” Coolant Hose to Coolant Hose
Adapter; insert into Coolant Hose Mount
Bracket (see Figure 12).
6. Connect Chrome Armored Hose to Coolant
Hose Adapter.
7. Using two M5 x 8 mm Pan Head Screws, aach
Coolant Hose Mount Bracket to mill head.
8. Using one M6 x 12 mm Fixing Screw, aach
Coolant Hose Mount Bracket to Coolant
Hose Adapter (see Figure 12).
9. Connect Coolant Pump’s 3-prong plug into
outlet shown in Figure 13.
NOTE: Power Connecon Panel is located on
boom of electrical cabinet.
Figure 12
Coolant Hose
Mount Bracket
1/4” Coolant Hose
Coolant Hose Adapter
Fix the Coolant Hose
Adapter with
M6x12 mm Fixing Screw
Figure 13
Coolant
Controller
Auxiliary
Power
DB-25
Monitor
Power Connection Panel

Page 8
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: [phone] / Fax: [phone]
©Tormach® 2011. All rights reserved.
Specicaons subject to change without noce.
TD10360_PCNC1100_Stand_Install_0516A
Installing Table Guard Kit
1. Remove four set screws from the four
corners of top of mill table and set aside.
2. Insert Le Table Guard Plate and Right
Table Guard Plate inside Table Guard
Connecng Plate; fasten with four
M5 x 20 mm Screws as shown in Figure 14.
3. Slide Polycarbonate Table Guard into slots
on guard plates (see Figure 14).
4. Using four socket head cap screws, aach
Table Guard Kit assembly onto mill table
(see Figure 15) and fasten at locaons
indicated in step 1.
Figure 14
Left Table
Guard Plate
Right Table
Guard Plate
Table Guard
Connecting Plate
M5x20 mm
Screws on
both sides
Polycarbonate
Table Guard
Figure 15