Toro 03247 User manual

FormNo.3430-932RevA
OperatorCoolingFan
Groundsmaster®orReelmaster®TractionUnitwithUniversal
Sunshade
ModelNo.03247
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removethesunshade.
3Nopartsrequired–Installtheswitchpanelkit.
Longfan-mountbracket1
Coolingfan1
Shortfan-mountbracket1
Carriagebolt(1/4x5/8inch)4
Flangelocknut(1/4inch)4
Fanswitch1
Jamnut1
Knob1
Fan-speedcontroller1
4
Thread-formingscrew(#8x3/8inch)2
Installthecoolingfan,fan-speed
controller,andswitch.
Wireharness1
Cableties4
5Fuse(25A)1
Installthewireharness.
6Nopartsrequired–Connectthebattery.
7Nopartsrequired–Adjustthecoolingfanposition.
8Nopartsrequired–Installthesunshade.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3430-932*A

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Shutofftheengine,engagetheparkingbrake,
andremovethekeyfromtheignitionswitch.
3.Disconnectthebattery;refertotheelectrical
systemmaintenancesectionofyourOperator’s
Manual.
2
RemovingtheSunshade
NoPartsRequired
Procedure
g244329
Figure1
1.Sunshade
1.Removethe4ange-headbolts(5/16x1-1/4
inches)and4washers(5/16inch)thatsecure
thesunshadetotheside-framechannels(Figure
1andFigure2).
Note:Donotremovethegrommetsfromthe
sunshade.
g244328
Figure2
1.Grommet3.Washer(5/16inch)
2.Flange-headbolt(5/16x
1-1/4inches)
4.Clipnut(side-frame
channel)
2.Removethesunshadefromthemachine(Figure
1).
3
InstallingtheOptional
SwitchPanelKit
NoPartsRequired
Procedure
IftheoptionalSwitchPanelKitisnotinstalled,install
it;refertotheinstallationinstructionsfortheswitch
panelkit.
2

4
InstallingtheCoolingFan,
FanSwitch,andFan-Speed
Controller
Partsneededforthisprocedure:
1Longfan-mountbracket
1Coolingfan
1Shortfan-mountbracket
4Carriagebolt(1/4x5/8inch)
4Flangelocknut(1/4inch)
1Fanswitch
1Jamnut
1Knob
1Fan-speedcontroller
2Thread-formingscrew(#8x3/8inch)
InstallingtheCoolingFan
1.Locatethe2slotsinthecooling-fanhousing
closesttothefanharnesswiththe2-socket
connector(Figure3).
g244453
Figure3
1.2-socketconnector4.Slot(cooling-fanhousing)
2.Longfan-mountbracket5.Shortfan-mountbracket
3.Mountingtab
2.Insertthe2mountingtabsofthelongfan-mount
bracketintotheslotsinthefanhousing(Figure
3)thatyouidentiedinstep1.
3.Insertthe2mountingtabsoftheshortfan-mount
bracketintotheother2slotsinthecooling-fan
housing(Figure3).
4.Aligntheholesinthefanmountbracketstothe
holeintheswitchpanelasshowninFigure4.
g244454
Figure4
1.Flangelocknut(1/4inch)4.Carriagebolt(1/4x5/8
inch)
2.Longfan-mountbracket5.Frontofmachine
3.Switchpanel
5.Assemblethecoolingfanandbracketstothe
switchpanel(Figure4)with4carriagebolts(1/4
x5/8inch)and4angelocknuts(1/4inch).
6.Torquetheangelocknutsto1017to1243N∙cm
(90to110in-lb).
InstallingtheFanSwitch
1.Aligntheatontheoutershaftofthefan-switch
shaftwiththeD-shapedholeintheswitchpanel
(Figure5).
g244490
Figure5
1.Flat(fan-switchshaft)3.Knob
2.Jamnut4.D-shapedhole
3

2.Insertthefan-switchshaftthroughtheholein
thepanelandsecuretheswitchwiththejamnut
(Figure5).
3.AligntheD-shapedholeintheknobwiththeat
ontheinnershaftofthefan-switchshaft(Figure
5).
4.Presstheknobontotheswitchuntilknobisfully
seated(Figure5).
InstallingtheFan-SpeedController
1.Alignthefan-speedcontrollertotheangeof
thelongfan-mountbracketwiththeelectrical
terminalsaligntowardthebackofthemachine
(Figure6).
g244491
Figure6
1.Frontofthemachine3.Longfan-mountbracket
2.Fan-speedcontroller4.Thread-formingscrew(#8
x3/8inch)
2.Securethefan-speedcontrollertotheangeof
thelongfan-mountbracket(Figure6)withthe2
thread-formingscrew(#8x3/8inch).
5
InstallingtheWireHarness
andFuse
Partsneededforthisprocedure:
1Wireharness
4Cableties
1Fuse(25A)
InstallingtheWireHarness
1.Alignthewireharnessofthekittotheswitch
panelasshowninFigure7.
g244638
Figure7
1.Kit-wireharness
2.Connectthesocketterminalsofthekitwire
harnesstothebladeterminalsofthefan-speed
controller(Figure8)asshowninthefollowing
table:
WireHarness—WireColor
fortheSocketTerminals
Fan-Speed
Controller—BladeTerminal
Violet1—Low
Brown2—Medium
Orange3—High1
Optional4—High2
Pink5—Motor
4

g283647
Figure8
1.Violet(wire-harness
terminallabeledRESISTOR
MODULEL)
6.Bladeterminal5—Motor
(fan-speedcontroller)
2.Bladeterminal1
(Low—fan-speed
controller)
7.Pink(wire-harness
terminallabeledMOTOR
(+))
3.Bladeterminal2
(Medium—fan-speed
controller)
8.Orange(wire-harness
terminallabeledRESISTOR
MODULEH)
4.Bladeterminal3(High
1—fan-speedcontroller)
9.Brown(wire-harness
terminallabeledRESISTOR
MODULEM)
5.Bladeterminal
4—Optional(High
2—fan-speedcontroller)
3.Atthe20cm(8inch)branchofthekitwire
harness,connectthe2-socketconnectorinto
the2-pinconnectoroftheadapterwireharness
fortheswitchpanel(Figure9).
g244633
Figure9
1.2-socketconnector(20cm
(8inch)branch—kitwire
harness)
2.2-pinconnector(adapter
wireharness—switch
panel)
4.Connectthe5-pinconnectorofthefanswitch
intothe5-socketconnectorofthekitwire
harness(Figure10).
g244634
Figure10
1.5-socketconnector(kit
wireharness)
3.2-socketconnector
(cooling-fanharness)
2.2-pinconnector(kitwire
harness)
4.Fanswitch
5.Connectthe2-pinconnectorofthekitwire
harnessintothe2-socketconnectorofthe
cooling-fanharness(Figure10).
6.Securethewireharnesswiththe4cableties.
5

InstallingtheFuse
Insetthefuse(25A)intothefuseblockatthesecond
fuseslotfromtheleft(Figure11).
Note:Thefusemaynotneedtobeinstalledifafuse
hasalreadybeeninstalledfromanotherT orokit.
g244641
Figure11
1.Fuse(25A)2.Fuseslot—secondfrom
left(switchpanelfuse
block)
6
ConnectingtheBattery
NoPartsRequired
Procedure
Connectthebattery;refertotheelectricalsystem
maintenancesectionofyourOperator’sManual.
7
AdjustingtheCoolingFan
Position
NoPartsRequired
Procedure
1.Seattheoperatorofthemachineinthe
operator’sseat.
2.Rotatethefanswitchtomedium-fanspeed.
3.Determineiftheoperatorwantstheairstreamof
thecoolingfanmovedforwardorrearward:
•Iftheairstreampositioniscorrect,shutoff
thecoolingfan.
•Iftheoperatorwantstheairstreamofthe
coolingfanmoved,performthefollowing
steps:
A.Shutoffthecoolingfan.
B.Removethe4carriagebolts(1/4x5/8
inch)and4angelocknuts(1/4inch)
thatsecuretheswitchpaneltotheleft
andrightside-framechannels(Figure
12).
g244667
Figure12
1.Flangelocknut(1/4inch)3.Carriagebolt(1/4x5/8
inch)
2.Switchpanel4.Side-framechannel
C.Movetheswitchpanelforwardor
rearward(Figure13)toalignthecooling
fanthepositionthatyoudeterminedin
step3.
Note:Youcansetthecoolingfanto1
of5positions.
6

g244666
Figure13
D.Assembletheswitchpaneltothe
side-framechannelswiththecarriage
boltsandlocknuts(Figure12)thatyou
removedinstep3B.
E.Torquetheangelocknutsto1017to
1243N∙cm(90to110in-lb).
8
InstallingtheSunshade
NoPartsRequired
Procedure
1.Aligntheholesinthegrommetsofthesunshade
withthe4clipnutsoftheside-framechannels.
2.Assemblethesunshadetotheframechannels
(Figure14)withthe4ange-headbolts(5/16x
1-1/4inches)and4washers(5/16inch)thatyou
removedin2RemovingtheSunshade(page2).
g244327
Figure14
1.Sunshade3.Washer(5/16inch)
2.Flange-headbolt(5/16x
1-1/4inches)
4.Clipnut(side-frame
channel)
3.Torquetheange-headboltsto1017to1355
N∙cm(90to120in-lb).
Operation
UsingtheCoolingFan
g244665
Figure15
1.Knob(fanswitch)
•T orunthecoolingfan,rotatetheknobforthe
fanswitchclockwisetotheLOW,MEDIUM,orHIGH
fan-speedposition(Figure15).
•T oshutoffthecoolingfan,fullyrotatetheknob
counterclockwisetotheOFFposition(Figure15).
7

DeclarationofIncorporation
TheToroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
03247—OPERATORCOOLINGFANOPERATORCOOLINGFANOPERATORCOOLINGFAN2006/42/EC,
2014/30/EU
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium
JohnHeckel
Sr.EngineeringManager
8111LyndaleAve.South
Bloomington,MN55420,USA
February5,2019