Toro ProCore User manual

FormNo.3361-873RevC
ProCoreProcessor
ModelNo.09749—SerialNo.290000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed Engine Owner’ s Man ual issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
Supervisor’sResponsibilities.................................4
BeforeOperating.................................................4
WhileOperating...................................................4
Maintenance.........................................................5
SafetyandInstructionalDecals.............................6
Setup..........................................................................10
1Remove,ActivateandChargeBattery...............11
2InstalltheBattery.............................................12
3MounttheJackStand.......................................12
4UsingtheStoragePins.....................................14
5MountingtheCoreProcessorforOnePass
Operation.......................................................14
6DisconnectingtheCoreProcessorfromthe
TowVehicle....................................................16
7MountingtheCoreProcessortothe
WorkmanVehicle...........................................16
8DisconnectingtheCoreProcessorfromthe
WorkmanVehicle...........................................18
9AdjustingtheBrushHeight.............................19
10LevelingtheCoreProcessor...........................19
ProductOverview......................................................20
Controls.............................................................20
Specications.....................................................21
SpecialInstructionsforWorkmanandother
utilitytowvehicles(tractors)...........................21
Attachments/Accessories...................................21
Operation...................................................................22
AddingFuel.......................................................22
CheckingtheEngineOilLevel............................23
HydraulicFluid...................................................23
AdjustingtheBrushHeight................................23
LevelingtheCoreProcessor...............................24
AdjustingtheBrushHeightintheField...............25
AdjustingtheRollerScraper................................25
CheckingtheTirePressure.................................26
CheckingtheTorqueoftheWheel
Nuts...............................................................26
StartingInstructions..........................................26
StoppingInstructions.........................................26
OperatingtheCoreProcessor.............................26
OnePassOperation...........................................27
TowHitchOperation.........................................27
OperatingTips...................................................27
WhileOperating................................................27
Transporting......................................................27
SoilMoisture......................................................28
SoilMoistureChart............................................29
InspectingandCleaningtheBrush/Chopper
Housing.........................................................30
InspectionandCleanupAfterOperation.............30
InspecttheChopperTips...................................30
HighAltitudeOperation.....................................31
Maintenance...............................................................32
RecommendedMaintenanceSchedule(s)................32
DailyMaintenanceChecklist...............................33
Lubrication.............................................................34
GreasingBearingsandBushings.........................34
EngineMaintenance...............................................35
ServicingtheAirCleaner....................................35
ServicingtheEngineOil.....................................36
ServicingtheSparkPlugs....................................38
FuelSystemMaintenance.......................................39
ReplaceFuelFilter..............................................39
ServicingtheFuelTank......................................39
ElectricalSystemMaintenance................................40
BatteryCare.......................................................40
CoolingSystemMaintenance..................................41
CleaningtheEngineScreenandtheOil
Cooler............................................................41
CleaningtheEngine...........................................41
BeltMaintenance....................................................41
AdjustingtheBelts.............................................41
HydraulicSystemMaintenance...............................44
CheckingtheHydraulicLinesandHoses.............44
Storage.......................................................................44
Schematics.................................................................45
3

Safety
Hazardcontrolandaccidentpreventionare
dependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedinthe
operation,transport,maintenance,andstorageof
themachine.Improperuseormaintenanceofthe
machinecanresultininjuryordeath.Toreduce
thepotentialforinjuryordeath,complywiththe
followingsafetyinstructions.
Supervisor’sResponsibilities
•Ensureoperatorsarethoroughlytrainedandfamiliar
withtheOperator’sManualandalldecalsonthe
machine.
•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.,slopes
toosteepformachineoperation,adverseweather
conditions,etc.).
BeforeOperating
•Read,understandandfollowtheinstructionsin
theOperator’sManualandonthemachinebefore
starting.Becomefamiliarwithallcontrolsand
knowhowtostopquickly.YoumaycontactToro
directlyatwww .Toro.comforproductandaccessory
information,helpndingadealer,ortoregisteryour
product.
•NEVERallowchildrentooperatethemachine.
NEVERallowadultstooperatethemachinewithout
properinstruction.Onlytrainedoperatorswhohave
readthismanualshouldoperatethismachine.
•NEVERoperatethemachinewhileunderthe
inuenceofdrugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.
Ifashield,safetydevice,ordecalbecomesdamaged,
malfunctioning,orillegible,repairorreplaceit
beforeoperationiscommenced.Alsotightenloose
nutsandboltstoensuremachineisinsafeoperating
condition.
•Alwayswearsubstantialshoes.Donotoperate
machinewhilewearingsandals,tennisshoes,or
sneakersorwhenbarefoot.Donotwearloose-tting
clothingthatcouldgetcaughtinmovingpartsand
possiblycauseinjury.Wearingsafetyglasses,safety
shoes,longpants,andahelmetisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Useextracarewhenhandlinggasolineandother
fuels.Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverrefuelordrainthemachineindoors.
–Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling.
Donotsmoke.
•Donotalterthisequipmentinanymannerwhich
maycausehazardousconditions.
WhileOperating
•Rotatingpartscancauseseriouspersonalinjury.
Keephands,feet,hair,andclothingawayfromall
movingpartstopreventinjury.NEVERoperatethe
machinewithcovers,shrouds,orguardsremoved.
•DON’TTAKEANINJURYRISK!Whena
personorpetappearsunexpectedlyinornearthe
operatingarea,STOPTHECOREPROCESSOR.
Carelessoperation,combinedwithterrainangles,
ricochets,ormissingordamagedguards,canlead
tothrownobjectinjuries.Donotresumeoperation
untilareaiscleared.
•NEVERcarrypassengers.
•Whengoinguphillordownhill,donotstoporstart
suddenly.
•Stayalertforholesintheterrainorotherhidden
hazards.Toavoidtippingorlossofcontrol,donot
driveclosetoaditch,creek,ordropoff.
•Ifthetowvehicleenginestallsorthemachineloses
headwayandcannotmakeittothetopofaslope,
donotturnmachinearound.Alwaysbackslowly
straightdowntheslope
•Usingthemachinedemandsattention.Failureto
operatemachinesafetymayresultinanaccident,tip
overofthemachine,andpossibleseriousinjuryor
death.Drivecarefully.Topreventtippingorloss
ofcontrol:
–Operateonlyindaylightorwhenthereisgood
articiallight.
–Driveslowly.
–Watchforholesorotherhazards.
–Usecarewhenbackingmachine.
–Donotdriveclosetoasandtrap,ditch,creek,or
otherhazard.
–Reducespeedwhenmakingsharpturns.
–Avoidturningthecoreprocessoronahillsideor
embankment.
–Avoidsuddenstopsandstarts.
4

–Donotgofromreversetoforwardorforwardto
reversewithoutrstcomingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuvers
orotherunsafedrivingactionsthatmaycause
lossofcontrol.
–Watchoutfortrafcwhennearorcrossing
roads.Alwaysyieldtheright-of-way.
•Operatormustbeskilledandtrainedinhowtodrive
onhillsides.Failuretousecautiononslopesor
hillsmaycauselossofcontrol,possiblyresultingin
personalinjuryordeath.
•Donotruntheengineinaconnedareawithout
adequateventilation.Exhaustfumesarehazardous
andcouldpossiblybedeadly.
•WhenusingaWorkmanasatowvehicle,itis
recommendedtoput500poundsofweightintothe
vehiclebedwhenoperatingonanyslopes.
Maintenance
•Letenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.
•Usejackstandstosupportcomponentswhen
required.Performingmaintenanceonmachinenot
properlysupportedmaycausemachinetofalland
couldcauseinjury.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatteryorremovesparkplugwires
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnect
positiverstandnegativelast.
•Removethekeyfromtheignitionswitchtoprevent
accidentalstartingoftheenginewhenservicing,
adjusting,orstoringthemachine.
•Toreduceapotentialrehazard,keeptheenginefree
ofexcessivegrease,grass,leaves,andaccumulations
ofdirt.Neverwashawarmengineoranyelectrical
partswithwater.
•Besurethatthemachineisinsafeoperating
conditionbykeepingnuts,bolts,andscrewstight.
Checkthechoppershaftbearingmountingboltsand
nutsfrequentlytobesurethattheyaretightenedto
specication.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andotherpartsofthebodyawayfromthechopper
andothermovingparts.
•Donotoverspeedtheenginebychangingthe
governorsettings.Tobesureofsafetyandaccuracy,
haveanAuthorizedToroDistributorcheckthe
maximumenginespeedwithatachometer.
•Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
•Hydraulicuidescapingunderpressurecan
penetrateskinanddoseriousdamage.Keepbody
andhandsawayfrompinholeleaksornozzlesthat
ejecthighpressurehydraulicuid.Usecardboard
orpapertondhydraulicleaks.Fluidaccidentally
injectedintotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.
•Performonlythosemaintenanceinstructions
describedinthismanual.Ifmajorrepairsareever
neededorassistancedesired,contactanAuthorized
TORODistributor.
•Makesureallhydrauliclineconnectorsaretight,and
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTOROreplacementparts
andaccessories.Replacementpartsandaccessories
madebyothermanufacturerscouldbedangerous.
Alteringthismachineinanymannermayaffectthe
machine’soperation,performance,ordurability,or
itsusemayresultininjuryordeath.Suchusecould
voidproductwarrantyofTheToroCompany.
5

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
105-4586
1.Entanglementhazard,belt—stayawayfrommovingparts.
Donotoperatethemachinewiththeshieldsorguards
removed;keeptheshieldsandguardsinplace.
112-4272
1.Warning;thrownobjecthazard,bystanders—keep
bystandersawayfromthemachine.
112-4274
1.Warning;thrownobjecthazard,bystanders—keep
bystandersawayfromthemachine.
2.Cuttinghazard,handandfoot—waitformovingpartsto
stop.
110-2701
1.Warning—storedenergyhazard.
2.Todisconnectthemachinelinkedtoanaerator,lower
processorandaeratortotheground,engagethestorage
pininthefrontholeandsupportthemachinewitha
jackstand,disconnectthemechanicallinkagefromthe
aerator,disconnectthehydrauliclines,beforedrivingaway.
3.Todisconnectthemachinelinkedtoatowvehicle,lower
processortotheground,retractthetongue,engagethe
storagepininthefrontholeandsupportthemachinewitha
jackstand,disconnectthemechanicallinkagefromthetow
vehicle,disconnectthehydrauliclines,beforedrivingaway.
112-4275
1.Entanglementhazard,shaft—stayawayfrommovingparts.
6

112-4279
1.Entanglementhazard,belt—keepallguardsinplace.
112-4280
1.Warning—stayawayfrommovingparts.
112-4283
1.Warning—stoptheengine,removethekey,lowerthe
machine,engagethestoragepininthefrontholeanduse
thejackstandbeforeleavingthemachine.
112-4281
1.Entanglementhazard,belt—stayawayfrommovingparts;
donotoperatewithguardsremoved;keepallguardsin
place.
114-7774
1.Crushinghazard,hand—pinchpoint;keephandsaway.
112-4277
1.Storedenergyhazard—todisconnectthemachinelinked
toanaerator,lowerprocessorandaeratortotheground,
engagethestoragepininthefrontholeandsupportthe
machinewithajackstand,disconnectthemechanical
linkagefromtheaerator,disconnectthehydrauliclines,
beforedrivingaway.
110-2737
OnOnePassHitch,Model09753
1.Rotationdirectiontoraise
themachine.
2.Rotationdirectiontolower
themachine.
7

112-4276
1.Warning—readtheOperator’sManual.
2.Warning—donotoperatethismachineunlessyouaretrained.
3.Falling,crushinghazard,bystanders—noridersonmachine.
4.Warning—stayawayfrommovingparts;donotoperatewithguardsremoved,keepallguardsinplace.
5.Warning—keephandsandfeetoutofthesweeperbrush.
6.Warning—keepbystandersawayfromthemachine.
7.Warning—donotexceed15mph(24km/h)whentransportingthemachine.
114-7775
1.Warning—slidingandlossofcontrolhazard.
2.Acoreprocessorlinkedtoanaeratorandbeingtowedhasagrossvehicleweightof2000lb(907kg)andanegativetongue
weightoflessthan100lb(45kg),readthetractorOperator’sManualtochoosethecorrectweightkit.
3.Acoreprocessorlinkedtoanaeratorinoperationhasagrossvehicleweightof2000lb(907kg)andapositivetongueweightof
lessthan500lb(226kg),readthetractorOperator’sManualtochoosethecorrectweightkit.
4.Donotexceed5mph(8kmh)onslopeswhentowingthecoreprocessorlinkedtoanaerator.
5.Acoreprocessorlinkedtoatowvehiclehasagrossvehicleweightof2000lb(907kg)andapositivetongueweightofless
than100lb(45kg),readtheOperator’sManualtochoosethecorrectweightkit.
6.Acoreprocessorlinkedtoatowvehiclehasapositivetongueweightoflessthan400lb(182kg),readthetowvehicleOperator’s
Manualtochoosethecorrectweightkit.
7.Donotexceed5mph(8kmh)onslopeswhentowingthecoreprocessorlinkedtodirectlytoavehicle.
8

112-4293
1.Storedenergyhazard—lowerprocessortotheground,releasetensionbymovethetowvehicleclosertothemachine,engagethe
storagepininthefrontholeandsupportthemachinewithajackstand,disconnectthemechanicallinkagefromtheworkman,
disconnectthehydrauliclines,beforedrivingaway.
115-2999
OnTowHitch,Model09750
1.Crushinghazard,hand—pinchpoint;keephandsaway.
112-4270
1.Checkthebrushhousingevery4hours;readtheOperator’s
Manual;raisebrushcoverandcleanthebrushhousing.
112-4292
OnTowHitch,Model09750
1.Warning—readtheOperator’sManual.
2.Movethepinoutofthearmtounlockthetowhitch;move
thepinintothearmtolockthetowhitch;lockthetowhitch
whenevertransportingthemachine.
112-4285
OnTowHitch,Model09750
1.Turnthecrankclockwisetoraisethemachine.
2.Turnthecrankcounterclockwisetolowerthemachine.
9

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Electrolyte(notsupplied)A/RChargethebattery
2Petroleumjelly(notsupplied)A/RInstallthebattery
Jackstand1
3Jackstandtube1Mountthejackstand
Hitchpin(includedwiththeonepass
hitch)1
Lynchpin(includedwiththeonepass
hitch)1
Hitchpin(includedwiththeonepass
hitch)2
Lynchpin(includedwiththeonepass
hitch)2
5
Cabletie5
Mountthecoreprocessortothetow
vehicle
6Nopartsrequired–Disconnectthecoreprocessorfromthe
towvehicle
Hitchpin(includedwiththetowhitch)1
Lynchpin(includedwiththetowhitch)1
7Cabletie12
Mountthecoreprocessortothe
WorkmanVehicle
8Nopartsrequired–Disconnectthecoreprocessorfromthe
WorkmanVehicle
9Nopartsrequired–Adjustthebrushheight
10Nopartsrequired–Levelthecoreprocessor
MediaandAdditionalParts
DescriptionQty.Use
BeltTensionerTool1Usetotensionbelts
AllenWrenchandTorqueGauge1Usetoadjustbearings
Operator’sManual1Readpriortooperatingthemachine
EngineOperator’sManual1Useforreferencetoengineoperation
PartsCatalog1Useforreferencetopartnumbers
CerticateofConformity1CEcompliance
OperatorTrainingMaterial1Viewpriortooperatingthemachine
10

Important:RefertotheProductOverviewSection
forSpecialOperatingInstructionsfortheWorkman
andotherutilitytowvehicles(tractors).
1
Remove,ActivateandCharge
Battery
Partsneededforthisprocedure:
A/RElectrolyte(notsupplied)
Procedure
1.Ifthebatteryisnotlledwithelectrolyteoractivated,
bulkelectrolytewith1.260specicgravitymustbe
purchasedfromalocalbatterysupplyoutletand
addedtothebattery.
Batteryelectrolytecontainssulfuricacidwhich
isadeadlypoisonandcausessevereburns.
•Donotdrinkelectrolyteandavoidcontact
withskin,eyesorclothing.Wearsafety
glassestoshieldyoureyesandrubbergloves
toprotectyourhands.
•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
Warning
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
2.Removethestrapsecuringthebatterycovertothe
batterybox(Figure3).
Figure3
1.Batterybox3.Strap
2.Batterycover
3.Removethecoverandliftthebatteryoutofthe
batterybox.
4.Cleanthetopofthebatteryandremovethevent
caps(Figure4).
Figure4
5.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout1/4inch(6mm)ofuid
(Figure5).
11

Figure5
1.Electrolyte
Important:Donotoverllthebattery.
Electrolytewilloverowontootherpartsofthe
machineandseverecorrosionanddeterioration
willresult.
6.Replacetheventcaps.
7.Connecta3to4ampbatterychargertothebattery
posts(Figure6).Chargethebatteryatarateof3to
4amperesfor4to8hours.
Figure6
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
8.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandthebatteryposts.
Allowthebatterytositfor5to10minutesbefore
proceedingtothenextstep.
2
InstalltheBattery
Partsneededforthisprocedure:
A/RPetroleumjelly(notsupplied)
Procedure
1.Slidethebatteryintothebatteryboxwiththe
terminalstotherear.
Batteryterminalsormetaltoolscouldshort
againstmetalprocessorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery,do
notallowthebatteryterminalstotouchany
metalpartsofthetractor.
•Donotallowmetaltoolstoshortbetween
tryterminalsandmetalpartsofthetractor.
2.Attachthenegativecable(blackcable)tothenegative
(-)terminalofthebattery.
Incorrectbatterycableroutingcoulddamage
theprocessorandcablescausingsparks.
Sparkscancausethebatterygassestoexplode,
resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.
3.Attachthepositivecable(redcable)tothepositive
(+)terminal.
4.Coattheterminalsandmountingfastenerswith
petroleumjellytopreventcorrosion.
5.Installthebatterycoverandsecurewiththestrap.
12

3
MounttheJackStand
Partsneededforthisprocedure:
1Jackstand
1Jackstandtube
Procedure
Removetheboltandnutsecuringthetowbartothe
frontofthecoreprocessor(Figure7).Removethetow
bar.
Figure7
1.Towbar3.Nut
2.Bolt
1.OnePassOperation
2.Insertthejackstandtubeintothetowbarmounting
hole(Figure8).
Figure8
1.Towbarmountinghole4.Jackstand
2.Bolt5.Nut
3.Jackstandtube
3.Rotatethetubeuntiltheholeslineupwiththeholes
inthecoreprocessor.
4.Usingtheboltandnutpreviouslyremoved,secure
thetubetothecoreprocessor(Figure8).
5.Slidethejackstandontothejacktube,alignthe
mountingholesandsecurewiththelynchpin
(Figure8&Figure9).
Figure9
13

WorkmanTowHitch
1.Onthesideofthetowhitch,slidethejackontothe
jacktube(Figure10).
Figure10
1.Jackstand2.Jackstandtube
2.Rotatethejackstandtoaligntheholesandsecure
withthelynchpin(Figure10).
4
UsingtheStoragePins
NoPartsRequired
Procedure
Thestoragepins(Figure11)aretobeinsertedintothe
frontorrearholesofthecoreprocessor.
FrontHolePosition
Whenthestoragepinsareinsertedintothefrontholes,
thecoreprocessorcansafelybedisconnectedand
removedfromthetowvehicle(Figure11).
RearHolePosition
Insertthestoragepinsintotherearholes,afterthecore
processorisconnectedtothetowvehicle(Figure11).
Important:Thecoreprocessorcanonlybe
operatedwhenthepinsareintherearposition
Figure11
1.Storagepin3.Rearhole(Coreprocessor
connectedtotowvehicle)
2.Fronthole(Coreprocessor
disconnectedfromtow
vehicle)
5
MountingtheCoreProcessor
forOnePassOperation
Partsneededforthisprocedure:
1Hitchpin(includedwiththeonepasshitch)
1Lynchpin(includedwiththeonepasshitch)
2Hitchpin(includedwiththeonepasshitch)
2Lynchpin(includedwiththeonepasshitch)
5Cabletie
Procedure
ThecoreprocessormustbeequippedwiththeOnePass
HitchKit,ModelNo.09753beforeitcanbemounted
totheaerator.
1.Makesuretheprocessorbrushissetforcorrect
heightofcut.
2.Usingatiedownorrope,securethetow-armhitch
platetotheframehitchpivotwhileraisingthe
tow-armforinstallation(Figure12).
14

Figure12
1.Tiedownorrope3.Framehitchpivot
2.Towarmhitchplate
3.Backthetractor/aeratorintopositioninfrontofthe
coreprocessor.
4.Removethetiedownorropeandlowerthetowarm
hitchplateintotheaeratorhitchpivot(Figure13).
Figure13
1.Towarmhitchplate2.Aeratorhitchpivot
5.Aligntheholeinthetowarmhitchplatewiththe
lowerholesintheaeratorhitchpivotFigure14).
Securethetowarmhitchplatetotheaeratorhitch
pivotwithahitchpinandlynchpin.
6.Lowertheaeratortotheground
7.Securethepitchcontrollinktothetopholesinthe
aeratorhitchpivotandtheframehitchpivotwith
hitchpinsandlynchpins(Figure14).
•Connectthecontrollinktothefrontholesinthe
framehitchpivotwhenoperatingProCore864
and880aerators.
•Connectthecontrollinktotherearholesinthe
framehitchpivotwhenoperatingaProCore660
aerator.
Figure14
1.Pitchcontrollink3.Rearmountingholes
(ProCoreAerator)
2.Frontmountingholes
(ProCore880&864
Aerators)
8.Routethehydraulichosestothetractorandconnect
tothequickcouplers.Makesurethehydraulichoses
areproperlyconnectedtotheprocessorandthe
tractor.
9.Routethecontrolharnesstothetractoroperators
position.
10.Securethehydraulichosesandthewireharnessto
thetow-armswithcableties.
Important:Whenturningthetractortothe
rightorleft,makesurethehydraulichosesor
controlharnessdonotbecomedisconnectedor
damaged.
11.Operatethecoreprocessorandcheckthehydraulic
uidlevelinthetowvehicle.Replenishasrequired.
12.Removethestoragepinsfromthefronthole
positionandinsertintotherearholepositionduring
operation(Figure15).
15

Figure15
1.Storagepin3.Rearhole(Coreprocessor
connectedtotowvehicle)
2.Fronthole(Coreprocessor
disconnectedfromtow
vehicle)
Important:Whenchangingtowvehiclesor
tractors,makesurethehydraulicuidsare
compatiblewiththecoreprocessors.Iftheuids
arenotcompatible,anyuidremaininginthecore
processormustberemoved.
6
DisconnectingtheCore
ProcessorfromtheTow
Vehicle
NoPartsRequired
Procedure
1.Removethestoragepinsfromtherearholeposition
(Figure16).
2.Slowlylowertheprocessoruntilitcomestoreston
therearrollerandtires.Installthestoragepinsinto
thefrontholeposition(Figure16).
3.Afterthestoragepinsareinstalled,turnoffthetow
vehicle.
Figure16
1.Storagepin3.Rearhole(Coreprocessor
connectedtotowvehicle)
2.Fronthole(Coreprocessor
disconnectedfromtow
vehicle)
4.Lowerthejacktothegroundtostabilizethemachine
(Figure17).
Figure17
1.Jack
5.Movethehydraulicliftleverbackandforthto
removepressurefromhydrauliclines.
6.Disconnectthehydraulichosesfromthetractor.
7.Removetheremotecontrolfromthevehicle.
8.Windthehosesandcableontotheharnessmount
forstorage.
9.Removethelynchpinandhitchpinssecuringthe
pitchcontrollink.Removepitchcontrollink.
Note:Theaeratormayhavetobeslightlyraised
toremovethehitchpins.
10.Removethelynchpinandhitchpinssecuringthe
tow-armstotheaerator.
Note:Theaeratormayhavetobeslightlyraised
toremovethehitchpins.
16

7
MountingtheCoreProcessor
totheWorkmanVehicle
Partsneededforthisprocedure:
1Hitchpin(includedwiththetowhitch)
1Lynchpin(includedwiththetowhitch)
12Cabletie
Procedure
ThecoreprocessormustbeequippedwiththeTow
HitchKit,ModelNo.09750beforeitcanbemounted
tothevehicle.
1.Backthevehicleintopositioninfrontofthecore
processor.Makesuretheprocessorbrushissetfor
correctheightofcut.
2.Adjusttheprocessorhitchtonguetothesamelevel
asthevehiclehitch(Figure18).Thecoreprocessor
frameshouldbelevelwiththegroundwhenitison
therearroller.
3.Connectprocessorhitchtovehiclehitchwithahitch
pinandlynchpin(Figure18).
Figure18
1.Processorhitch3.Lynchpin
2.Towvehiclehitch4.Hitchpin
4.Raisethejackandsecureitinthestorageposition
(Figure19).
Figure19
1.Jack
5.Connectthehydraulichosestothevehiclequick
couplers.Makesurethehydraulichosesareproperly
connectedtotheprocessorandthevehicle.
6.Routethecontrolharnessoverthebedofthevehicle
totheoperatorsposition.
Important:Makesurethehosesandcontrol
harnessarenotkinkedandthattheybendfreely
duringoperation.
7.Removethestoragepinsfromthefronthole
positionandinsertintotherearholepositionduring
operation(Figure20).
Figure20
1.Storagepin3.Rearhole(Coreprocessor
connectedtotowvehicle)
2.Fronthole(Coreprocessor
disconnectedfromtow
vehicle)
8.Toextendthetowhitchproceedasfollows:
•Makesurethelatchhandlepinisintheunlocked
(rear)position(Figure21).
17

Figure21
1.Latchhandle3.Lockedposition
2.Latchhandlepininthe
unlockedposition
•Liftuponthelatchhandle(Figure22).
•Slowlydrivethevehicleforwarduntilthehitch
assemblylocksintoplace(Figure22).
Note:Lockthehitchassemblyintheextended
positionbymovingthelatchhandlepintothe
forward(locked)position(Figure21).
Figure22
1.Latchhandle2.Hitchassembly
9.Operatethecoreprocessorandcheckthehydraulic
uidlevelinthevehicle.Replenishasrequired.
8
DisconnectingtheCore
ProcessorfromtheWorkman
Vehicle
NoPartsRequired
Procedure
1.Removethestoragepinsfromtherearholeposition
(Figure23).
2.Slowlylowertheprocessoruntilitcomestoreston
therearrollerandtires.Installthestoragepinsinthe
frontholeposition(Figure23).
3.Afterthestoragepinsareinstalled,turnoffthe
tractor.
Figure23
1.Storagepin3.Rearhole(Coreprocessor
connectedtotowvehicle)
2.Fronthole(Coreprocessor
disconnectedfromtow
vehicle)
4.Disconnectthehydraulichoses.
5.Removetheremotecontrolfromthevehicle.
6.Windthehosesandcableontotheharnessmount
forstorage.
7.Toretractthetowhitch,liftuponthelatchhandle
andslowlybackupthevehicleuntilthehitch
assemblylocksintoplace(Figure22).
8.Lowerthejacktothegroundtostabilizethemachine
Figure24).
18

Figure24
1.Jack
Important:Makesurethetongueassemblyis
retractedbeforedisconnectingtheprocessor
hitchtonguefromthevehiclehitch.
9.Removethelynchpinandhitchpinsecuringthe
processorhitchtonguetothevehiclehitch.
9
AdjustingtheBrushHeight
NoPartsRequired
Procedure
RefertoAdjustingtheBrushHeightintheOperation
Section.
10
LevelingtheCoreProcessor
NoPartsRequired
Procedure
RefertoLevelingtheCoreProcessorintheOperation
Section.
19

ProductOverview
Controls
Brush/Chopper
Note:TherearenocontrolstoturntheBrush/Chopper
OnorOFF.Thechopper/brushwillengagewhenthe
engineRPMisincreasedanddisengagewhenthethrottle
ismovedtolowidleorwhentheengineisstopped.
Lift/OffsetControls
Thelift/offsetfunctionsrunoffthetowvehicle
hydraulicsystem.Refertothetowvehicleoperator
manualforhydraulicsystemcontrolinformation.
Note:Thelift/offsetcontrolwillonlyfunctionwhen
thecoreprocessorengineswitchisinthe"ON"position.
Lift/offsetswitch
Thelift/offsetswitch(Figure25)allowstowvehicle
hydraulicsystemtooperateintheliftoroffsetmode.
EngineStopSwitch
Presstheswitchtostoptheengine(Figure25).
Figure25
1.Lift/offsetswitch2.Enginestopswitch
Important:Ifyouneedtostopinahurry,therst
thingtodoislifttheaerator.Ifyoustopthetractor
beforeyoulifttheaerator,turfdamagewilloccur.
ChokeControl
Tostartacoldengine,pullchokecontrollever
(Figure26)outtotheONposition.
IgnitionSwitch
Theignitionswitch(Figure26)whichisusedtostart
andstoptheengine,hasthreepositions:OFF,RUNand
START.RotatekeyclockwisetotheSTARTposition
toengagethestartermotor.Releasethekeywhenthe
enginestarts.Thekeywillmoveautomaticallytothe
ONposition.Toshutengineoff,movethrottlecontrol
toSLOWpositionandwaitfortheenginetodecelerate
beforemovingthekeycounterclockwisetotheOFF
position.
ThrottleControl
Thethrottle(Figure26)isusedtooperateengineat
variousspeeds.MovingthrottlelevertoFASTposition
increasesenginespeed.Todecreaseenginespeed,move
levertoSLOWposition.Alwaysruntheengineatfull
throttle.
Figure26
1.Throttlecontrol3.Ignitionswitch
2.Chokecontrol
HourMeter
Thehourmeter(Figure27)indicatesthetotalhoursof
machineoperation.
Figure27
1.Hourmeter
20